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![Stable Properties with MBA Polymers’ Resins
10,0
MF (200°C/5k in [g/10min]
9,0
90 MFR Analysis Type MBA PS 3 30
a ys s ype S 3130
8,0
kg)
7,0
6,0
FR
5,0
4,0
40
0 20 40 60 80 100 120 140 160
Samples](https://image.slidesharecdn.com/fromsupplychaintosupplycycle-12659876059579-phpapp02/85/From-Supply-Chain-To-Supply-Cycle-29-320.jpg)
Uploaded byMBA Polymers Inc
From Supply Chain To Supply Cycle
This document discusses converting supply chains into supply cycles by focusing on reverse logistics and recycling for electronics. It begins by outlining the raw materials needed to produce plastics and notes that recycling can reduce CO2 emissions. It then discusses various stages in the recycling process including de-pollution, shredding, separating ferrous and non-ferrous metals, further separating plastics from non-plastics. Options for plastic-rich streams are discussed along with growing quantities of recyclable materials. The document provides an overview of one company's process for recycling plastics including sourcing, analysis, preprocessing, separations, and production of recycled plastic pellets and compounds.
From Supply Chain To Supply Cycle
- 1. from Supply Chainto Supply Cycle Chris Slijkhuis Ch i Slijkh i Director Sourcing and Logistics
- 2. What is necessaryto produce 1 ton of plastics? approx. 900 liter crude oil approx. 2 tons e-waste approx. 14.000 kWh approx. 950 kWh pp OR <10% of the energy consumption gy p 2-3 kg reduction of CO2 emissions per kg of recycled plastic
- 3. Agenda Presentation SpeedChain 2009 Reverse L i ti i El t i R Logistics in Electronics De Pollution, Ferrous/Non-Ferrous De-Pollution Ferrous/Non Ferrous Metal Separation Tech Plastics meet their Re-Maker Converting the Supply Chain into a Supply Cycle g pp y pp y y
- 4. Forward & ReverseLogistics Producers in forward flow Users in forward flow (users in reverse flow) (producers in reverse flow) Raw Distributors Households & Institutions h ld Materials Manufacturer Wholesale Producer Retail Reverse Different Intermediaries Manufacturer Rest fraction Recyclers = waste Reverse Flow New Markets Forward Flow The Th new „Reverse R Industry“
- 5. Reverse Logistics –from Supply Chain to Supply Cycle Raw Materials New Components Build Returns logistics: Certified Closed Loop Certified Deliver Reprocessing Recycling Reprocessing • Product repair Return to Suppliers Sort/Inspect Customer Usage • Product upgrades Third Party Recycling Remove • End Of Life Take back End-Of-Life Materials for Recycling Dismantle Alternative Uses Disposal Goal Zero Landfill Recovery, Re-Manufacture Recovery Re Manufacture and Recycling • Asset recovery • Re-Manufacture • Recycling • Liquidation management q g
- 6. End-of-Life Legislation Directiveon Waste Electrical and Electronic Equipment (WEEE) q p ( ) Waste Electric and Electronics 1998 6 Mio Tonnes (4 %) Growth of waste flow 3 times average municipal waste Back in 1998 90 % of WEEE was landfilled or incinerated Special problem the hazardous content Therefore 2 Directives: WEEE (reduction of electro-waste) & ( ) RoHS (restriction of hazardous substances in electronics)
- 7. WEEE Directive –Reduction electronic waste Encompasses all Electrical & Electronic Appliances Many Similarities with Packaging Waste Directive (1992) • Source Reduction (specifically hazardous substances) • Re-Use • Recycling • Incineration (thermal recovery) • Management of Restwaste Consumers can Return without Costs Targetted 4 kgs Waste per Inhabitant/Year (2005) OEM Producers bear costs (to be included in Salesprice)
- 8. Agenda Presentation SpeedChain 2009 Reverse L i ti i El t i R Logistics in Electronics De Pollution, Ferrous/Non-Ferrous De-Pollution Ferrous/Non Ferrous Metal Separation Tech Plastics meet their Re-Maker Converting the Supply Chain into a Supply Cycle g pp y pp y y
- 9. Global End-of-Life MaterialReturn Growing Millions of tons of durable goods are shredded every year to liberate and recover th f d the ferrous and nonferrous metals d f t l
- 10. The E-Waste SupplyCycle focussing on plastics De-Pollution Shredder Ferrous-Metals Size d i Si reduction, liberation and Non-FE Non-Ferrous-Metals separation Separations Smelters S lt Separate Non- Plastic Items Further Separation Plastic/non-Plastic Mixed Plastic Rich E-Waste
- 11. De-Pollution Taking out • Hazardous components • Big Condensators • Printed Circuit Boards • Batteries • In li I line with WEEE l ith laws Recovering valuable components Taking out fractions that disturb further separations
- 12. Shredding & FerrousRecycling Shredding Process • “Cut” materials into pieces • Shredders can be small to 6000 HP Magnetic Ferrous Seperations • Taking out FE-Metals FE Metals The Shredder Residue is raw material
- 13. Non-Ferrous Metals –Size Reduction & Air Tables Some examples of using physical properties of the materials to Separate: • Size • Density • Induction • Colour • Surface to weight ratio’s
- 14. Non-Ferrous Metals Separation- Smelting Using physical properties of the materials to Separate: • Size • Density • Induction • Colour • Surface to volume ratio’s Smelting to concentrate and refine non-ferrous metals • Copper • Aluminium • Precious Metals (Gold, Silver, P l di ) P i M t l (G ld Sil Paladium)
- 15. Agenda Presentation SpeedChain 2009 Reverse L i ti i El t i R Logistics in Electronics De Pollution, Ferrous/Non-Ferrous De-Pollution Ferrous/Non Ferrous Metal Separation Tech Plastics meet their Re-Maker Converting the Supply Chain into a Supply Cycle g pp y pp y y
- 16. Options for Plastics-RichStreams after Recycling Landfilling: df ll banned in some countries, costs increasing, questions about pollution, lose important raw material Incineration: (in many forms) costly and becoming more-so, questions about air pollution, capacity issues lose important raw material issues, Sell to brokers or directly to third world recyclers: might not be legal in some countries depending on material make-up rules always make-up, changing, some brokers come and go, does recycler adhere to acceptable environmental standards? What happens to byproducts? Recycling in line with the European Standards: large customers require a more reliable and dependable solution, customers for these plastics can p p push feedstock to e-cycle suppliers, but need large volumes and y pp , g ideally global presence to do this successfully.
- 17. Plastics Rich MaterialQuantity Growing And tens of millions of tons of plastic-rich shredder residue that is mostly incinerated or land-filled
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- 20. The avg. compositionof the Sourcing Material EU Ferrous & N-Ferrous 1% Fluff/Foam Other Plastics Wires & Elect Parts 17% 4% 1% Wood Other Non-Plastics Non Plastics Rubber 3% 1% 3% Fines 1%PP PVC 3% 1% POM 1% PC-ABS & PC 6% HIPS PE 27% 1% ABS-FR 3% PPO 2% ABS HIPS-FR 24% 2%
- 21. May I inviteyou to one of our plants? A joint-venture between MBA Polymers and Müller-Gutenbrunn Müller Gutenbrunn Location Kematen an der Ybbs Danube vincinity Direct Rail-Connection (2007) Near A1 Motorway Easy access Western/ Eastern Europe Capacity 40 000 Tonnes per annum
- 22. Goods-In, Analysis &Pre-processing Sourcing & Goods In Goods-In • Material Handling • Assaying • Material Analysis Pre-Processing • Taking out remaining metals • Cleaning material of minerals (glass, stones, dust) • Eliminating organic fractions such as wood and rubber g g Size reduction to a standard particle size Conveying plastic material into high tech seperations l l h h h
- 23. High Tech Separations& Extrusion/Compounding Cleaning plastics • Closed circuit water treatment High-Tech Seperations • Obtaining ABS and PS • In three grades • Injection Moulding • Extrusion • General Purpose High quality extrusion and compounding • RoHS compliant products
- 24. Laboratory services 24/24hours Incoming Material Analysis • Yield & contaminations Process Control • Numerous checkpoints • In-time feed-back cycles • Purity P it control fi l products t l final d t Final products Quality Control • Each big bag is quality controlled • MFI, Izod and Tensile Strength
- 25. Why a High-TechGlobal Footprint....... Electronics OEM’s are Global and they demand: • Global Supply of Plastics • Virgin like quality of the tech plastics the use Virgin-like q alit they se • Large, dependable and consistent volumes • Consistent technical specifications • A global answer to their Waste Plastics • Reliable service levels to become designed in in........
- 26. Global Footprint toproduce „Green Plastics“ England California Austria Guangzhou
- 27. The Challenges........ Rapidly changingenvironment • Legislation WEEE, RoHS, REACH, Waste Transport Directives • The interpretation changes continuously • Import/export rules continue to change Post-consumer E-waste relatively “new” Complex waste streams • Different types of plastics • Different grades Developing a Global footprint
- 28. Products – ABS,PS, PP as pellets & compounds
- 29. Stable Properties withMBA Polymers’ Resins 10,0 MF (200°C/5k in [g/10min] 9,0 90 MFR Analysis Type MBA PS 3 30 a ys s ype S 3130 8,0 kg) 7,0 6,0 FR 5,0 4,0 40 0 20 40 60 80 100 120 140 160 Samples
- 30. Some examples ofrecent green products Europe - Electrolux “Made with 55% recycled plastic, the Ultra Silencer Green from Electrolux is the most energy‐efficient cleaner on the market. Its new, high‐efficiency motor reduces the Ultra Silencer’s energy consumption by 33% compared to a standard 2,000 watt vacuum cleaner. Because Ultra Silencer Green is made out of recycled materials, it is only available in black, as this color allows to achieve the best looking finish and quality when using recycled materials. To signify Eco friendliness of the Green vacuum cleaner, Electrolux designers added signature elements of green on the graphics and buttons.” SOURCE: Electrolux Pressrelease
- 31. The World EconomicForum recognized MBA Polymers Technology Pioneer 2006 The criteria for becoming this WEF recognition as Tech Pioneer are: Innovation Potential Impact Proof of Concept Growth and Sustainability Leadership L d hi Status
- 32.