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FLYING SHEAR ( LINEAR SHEAR )
This document provides information about a Kudamm Corporation flying shear linear cutting system that uses a Baldor servo motor and MintDriveII servo drive. It includes a schematic diagram of the system components and connections. It also describes features of the servo drive like non-volatile memory and analog inputs/outputs. Additional sections cover the Mint Workbench software, principle of operation where the servo controls the cutter based on encoder feedback, and fieldbus integration options for the drive.
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FLYING SHEAR ( LINEAR SHEAR )
- 1. FLYING SHEAR (LINEAR) WITHBALDOR SERVO KUDAMM CORPORATION KUDAMM CORPORATION
- 2. Schematic diagram AUXILLARY ENCODER ORMASTER ENCODER FEEDBACK Panel Inputs /Output cards HMI UVW X3 AND X4X9 HARDWIRE CONNECTIONS BALDOR SERVO DRIVE MintDriveII BALDOR SERVO MOTOR X6 X8 RESOLVER FEEDBACK
- 3.
- 4. Features OF SERVODRIVE • It can store data permanently . • This memory location is called NV RAM or non volatile memory . • It supports V.B. as a programming Language • Two 12-bit resolution analog inputs. • One 12-bit resolution analog outputs.
- 5. Mint Workbench • Onesoftware tool provides – – Network configuration – Drive and motion configuration – Parameter view, edit, compare (on/offline) – Auto-tuning wizard – 6 channel oscilloscope – Diagnostics – Monitoring – Programming – Debugging tools – Integrated help – Technical support tools
- 6. PRINCIPLE OF WORKING .RUBBER LENGTH COMMING FROM EXTRUDER GOES TO CUTTER UNIT. . ENCODER STARTS COUNTING LENGTH OF SOAP BAR . . SERVO READS ENCODER PULSES . SERVO CONVERTS THESE PULSES INTO EQUIVALENT LENGTH IN MM . SERVO STARTS COMPARING FROM SET LENGTH . AS SOON AS THE DESIRED LENGTH REACHED , SERVO PRODUCES AN O/P WHICH INITIATE CUTTER BLADE. . CUTTER BLADE ACQUIRES THE EQUIVALENT SPEED AND CUT THE LENGTH . . HENCE DESIRED SOAP LENGTH IS ACHIEVED.
- 7. MASTER ( AUXILLARY)ENCODER FL1210
- 8. WIRING DETAILS -Electronic gearing with clutch and registration SERVO CONNECTOR PERIPHERAL DEVICES X9 AUXILLARYENCODER OR MASTER ENCODER FEEDBACK UVW MOTOR X8 RESOLVER FEEDBACK X3 AND X4 HARD WIRED CONNECTION (DI / DO ) X6 HMI
- 9. DELTA SERVO MOTORAND DRIVE Motor BSM90N-1150A Drive MDH2A05TB-RC20 FL1210
- 10. Fieldbus Options –Gateway Concept Plug-in fieldbus option cards A single fieldbus module ‘gateway’ approach Provides integration with other systems such as PLC’s Simple data exchange of I/O or machine recipe information e.g. length, speed etc Provides access to system variables by process data exchange Support for many fieldbus standards using Anybus® CompactCom products from HMS Ethernet/IP Modbus-TCP ProfiNet-IO Profibus DPV1 DeviceNet Modbus-RTU CClink (v1/v2)