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TI00117D/06/EN/01.12
71183809
Technical Information
Proline Promag W 800
Electromagnetic flow measuring system
The battery-powered measuring device for every water application
Application
• Accurate, bidirectional measurement of liquids with a
minimum conductivity of ≥50 μS/cm in water
applications.
• The electromagnetic measuring principle is not
affected by pressure or temperature. The flow profile
also only has a marginal effect on the measurement
result.
Device properties
• Nominal diameter: DN 25 to 600 (1 to 24")
• Lining (HR, PU) with international drinking water
approvals: KTW, WRAS, NSF, ACS
• Process pressure: max. 40 bar (580 psi)
• Transmitter housing made from long-life
polycarbonate
• Battery lasts for up to 15 years
• Measuring intervals can be set individually,
depending on the flow dynamics
• Integrated data logger (micro SD card)
Your benefits
The battery-powered measuring device with
integrated GSM/GPRS communication for wireless
data transmission and remote configuration.
Sizing - correct product selection
Easy and reliable measuring device selection and sizing
for any application with the Applicator tool
Installation - simple and efficient
• Compact design: Everything in 1 housing including
batteries and GSM/GPRS modem
• Certified corrosion protection (EN ISO 12944) for
underwater or underground applications
• No mains supply required
Commissioning - reliable and intuitive
Simple commissioning via Config 5800 software
Operation - increased measurement availability
• Measurement of volume flow
• Not sensitive to process influences
• Wireless remote interrogation of latest device
information
Cost-effective life cycle management with W@M
Proline Promag W 800
2 Endress+Hauser
Table of contents
Document information. . . . . . . . . . . . . . . . . . . . . . . . . 3
Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Function and system design. . . . . . . . . . . . . . . . . . . . . 4
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GSM/GPRS communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GSM/GPRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Low flow cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Data logger (SD card) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Battery concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Battery specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Battery life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cable specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remote version cable specifications . . . . . . . . . . . . . . . . . . . . . . . 17
Performance characteristics. . . . . . . . . . . . . . . . . . . . 18
Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Inlet and outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Length of connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Special installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Mechanical load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . 25
GSM/GPRS signal strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Medium temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pressure-temperature ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pressure tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Limiting flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pressure loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
System pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Corrosive environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 30
Design, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Measuring tube specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fitted electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Surface roughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
GSM/GPRS antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Operability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Onsite operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Config 5800 operating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Certificates and approvals . . . . . . . . . . . . . . . . . . . . . 44
CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Drinking water approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Other standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 44
GSM approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . 46
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Device-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Communication-specific accessories . . . . . . . . . . . . . . . . . . . . . . 46
Sevice-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Standard documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Supplementary device-dependent documentation . . . . . . . . . . . . 47
Registered trademarks. . . . . . . . . . . . . . . . . . . . . . . . 47
Proline Promag W 800
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Document information
Symbols used Electrical symbols
Symbols for types of information
Symbols in graphics
Symbol Meaning
A0011197
Direct current
A terminal at which DC voltage is present or through which direct current flows.
A0011198
Alternating current
A terminal at which alternating voltage (sinusoidal) is present or through which alternating
current flows.
A0011200
Ground connection
A grounded terminal which, from the viewpoint of the user, is grounded via a grounding
system.
A0011199
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
A0011201
Equipotential connection
A connection that must be connected to the plant grounding system:
This may be a potential equalization line or a star grounding system depending on national or
company codes of practice.
Symbol Meaning
A0011182
Permitted
Indicates procedures, processes or actions that are permitted.
A0011183
Preferred
Indicates procedures, processes or actions that are preferred.
A0011200
Forbidden
Indicates procedures, processes or actions that are forbidden.
A0011193
Tip
Indicates additional information.
A0011194
Reference to documentation
Refers to the corresponding device documentation.
A0011195
Reference to page
Refers to the corresponding page number.
A0011196
Reference to graphic
Refers to the corresponding graphic number and page number.
Symbol Meaning
1, 2, 3 … Item numbers
A, B, C etc. Views
A-A, B-B, C-C
etc.
Sections
A0013441
Flow direction
)
*
Proline Promag W 800
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Function and system design
Measuring principle Following Faraday's law of magnetic induction, a voltage is induced in a conductor moving through a magnetic
field.
In the electromagnetic measuring principle, the flowing medium is the moving conductor.
The voltage induced is proportional to the flow velocity and is supplied to the amplifier via two measuring
electrodes. The flow volume is calculated via the pipe cross-sectional area. The DC magnetic field is created
through a switched direct current of alternating polarity.
A0017035
Ue = B · L · v ; Q = A · v
Ue Induced voltage
B Magnetic induction (magnetic field)
L Electrode spacing
v Flow velocity
Q Volume flow
A Pipe cross-section
I Current strength
Measuring system The device consists of a transmitter and a sensor.
Two device versions are available:
• Compact version – the transmitter and sensor form a mechanical unit.
• Remote version – the transmitter and sensor are mounted separately from one another.
Transmitter
Sensor
I
L
B
I
Ue
Promag 800
A0017117
Device versions and materials:
• Compact housing: polycarbonate plastic
• Wall-mount housing: polycarbonate plastic
Configuration
• Local operation, key-based operation, eight-line
• Config5800 software operating tool
Separate GSM/GPRS antenna optionally available.
Promag W (DN ≤300)
A0017040
Nominal diameters: DN 25 to 300 (1 to 12")
Materials:
• Sensor: aluminum coated AlSi10Mg,
optional: fully welded with protective varnish
• Measuring tube: stainless steel 1.4301/304, 1.4306/304L
• Liner: polyurethane, hard rubber
• Electrodes: 1.4435, Alloy C-22
• Connection housing, remote version: aluminum coated AlSi10Mg,
optional: polycarbonate plastic (IP68)
Proline Promag W 800
Endress+Hauser 5
Device design
A0016254
Primary components of the measuring device
1 Cover for transmitter housing
2 Display and operating module
3 Cover for battery compartment
4 GSM antenna (optional: only supplied with delivery if the "GSM/GPRS" option is ordered)
5 Batteries (number depends on the order, battery concept → ä 8)
6 Bracket for electronics board incl. battery compartment
7 Transmitter housing
8 Sensor
Promag W (DN >300)
A0017041
Nominal diameters: DN 350 to 600 (14 to 24")
Materials:
• Sensor: carbon steel with protective varnish
• Measuring tube: stainless steel 1.4301/304, 1.4306/304L
• Liner: polyurethane, hard rubber
• Electrodes: 1.4435, Alloy C-22
• Connection housing, remote version: aluminum coated AlSi10Mg
1
2
3
4
5
6
7
8
Proline Promag W 800
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GSM/GPRS communication Wireless GSM/GPRS transmission of information
Data can be transmitted to and from the measuring device via wireless communication. Ideal for applications
in which the measuring point is installed in a remote location, making tasks like reading counters very time-
consuming activities.
As it is possible to configure limit value monitoring with alarms signaled by e-mail or SMS, operators can
respond specifically to local changes:
• SMS: receive alarms, query totalizer counter readings, change the device configuration etc.
• E-mail: The data saved by the data logger are sent by e-mail in a defined period of time (e.g. once a day).
A CSV-file is attached to the e-mail.
E-mails can only be sent to an SMTP server that does not require a password and user name. Port 25
normally fulfills these criteria.
This must be verified by your e-mail provider.
It is important to ensure that the signal of the mobile communications network is strong enough to
enable the system to dial into the GPRS/GSM network.
Mobile communications network (GSM: Global System for Mobile Communications )
Data can be transmitted via a mobile communications network with the GSM/GPRS modem. The modem can
be configured as a point-to-point connection or as a modem that can be openly accessed via the Internet/
intranet.
A SIM card from a mobile communications provider is required for the GSM/GPRS mode.
The communication is established via the data channel of the SIM card.
Additional activation might be required for this card depending on the GSM/GPRS provider.
The SIM card must be activated for GPRS operation.
A0017029
Operation of the measuring device in the mobile communications network
1 Measuring device with SIM card
2 Cellular phone
3 GSM network
4 GPRS network
5 Web server (provider)
6 Laptop (customer)
GPRS support
GPRS (General Packet Radio Services) is a mobile communications technology that takes advantage of the
benefits afforded by package­oriented data transmission and channel bundling.
In contrast to normal connections, an entire channel is not reserved for the duration of the connection between
the mobile device and the base station when transmitting data via GPRS. Instead, the data are grouped into
data packets which can be transmitted depending on the requirements and capacity.
Higher transmission rates are possible with packet-based data transmission. This allows the measuring system
to connect periodically to the Internet, an intranet or a mailbox. Data are then only transmitted if required,
such as if a new e-mail is sent or received.
Therefore communication via GPRS-based operation of the measuring system provides the simplest and most
cost-effective way of connecting a measuring point periodically to the Internet or an intranet.
1 –
4GHI
7PORS
*
2ABC
5JKL
8TUV
0+
3DEF
6MNO
9WXYZ
//
WWW
1
2
5 6
3 4
3
Proline Promag W 800
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Input
Measured variable Direct process variables
Flow velocity (proportional to induced voltage)
Calculated process variables
Mass flow
Measuring range Typically v = 0.01 to 10 m/s (0.03 to 33 ft/s) with the specified accuracy
To calculate the measuring range, use the Applicator sizing tool (→ ä 46)
Recommended measuring range
"Limiting flow" section
Operable flow range Over 1000 : 1
Input signal Status input (auxiliary input)
• U = 3 to 40 V DC
• R = 5 kΩ
• Galvanically isolated
• Can be configured for:
totalizer reset, positive zero return, error message reset.
Output
Output signal Status/pulse output
• Passive
• Opto-MOS (opto-isolated output)
• Max. switching voltage: 40 V DC / 28 V AC
• Max. switching current: 100 mA
• Max. Ron: 70 Ω
• Max. switching frequency (RL = 240 Ω, VOUT = 24 V DC): 50 Hz
• Isolated from other secondary circuits: 500 V DC
GSM/GPRS GSM/GPRS modem
• For data transmission via a GSM network
• Integrated on the electronics board
• Quad-band: 850, 900, 1800, 1900 MHz
• Mail and messaging (SMS) functions
– Measuring device configuration
– Measuring device diagnostics
– Flow protocol data (automatic transmission)
– Totalizer: positive/negative partial, total, net values (automatic transmission)
– Alarms (at the time of the event)
Signal on alarm Status/pulse output
“Not conductive” in the event of fault or power supply failure
Low flow cutoff Switch points can be selected for low flow cutoff between 0 and 25% of the full scale value.
Galvanic isolation All circuits for inputs, outputs and power supply are galvanically isolated from each other.
Proline Promag W 800
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Data logger (SD card) • The integrated data logger can log the following data:
– Reference data: time, date, consecutive numbers in list etc.
– Totalizer counter readings: positive and negative total/partial, net total/partial
– Flow: in volume unit (e.g. m3/h) or in %
– Measuring cycles per hour, state of charge of the individual battery packs (B1, B2, B3), temperature of the
electronics board
• Configurable save cycle: 15 seconds to 24 hours.
• The data of the data logger are not lost if the battery is replaced.
The data logger gives users the option of second, parallel data recording in a higher resolution within a specific
period of time.
The data are saved daily in a new file on the micro SD card (storage capacity 2 GB). Via the FXA291 service
interface, the files can be saved for evaluation on a PC or laptop with the Config5800 operating software. It is
also possible to transmit the files by e-mail via the GSM/GPRS modem, which is available as an option.
Power supply
Battery concept Battery arrangement options
Three battery terminals are available in the measuring device. These terminals are assigned different uses
depending on the number and arrangement of the batteries. B1 and B2 are the terminals for power supply to
the measuring device, B3 is the terminal for the GSM/GPRS modem.
The measuring device is initially powered by the batteries in terminal B2. If the voltage supplied by these
batteries becomes too low, the measuring device issues a message and switches automatically to the battery in
terminal B1.
If power is supplied to the measuring device externally and the power supply fails, the battery in terminal B1
acts as a backup power supply.
The GSM/GPRS modem is always powered by the battery in terminal B3.
This is also the case if the measuring device uses an external power supply.
Configuration 1
Configuration 2
Configuration of batteries Connectors
Number of
batteries
Battery usage
A0017127
B 1 1 Backup power supply for the measuring device
B 2 1 Power supply for the measuring device
B 3 – Power supply for the GSM/GPRS modem
"Power supply" order feature for this configuration: 5W8B**–***F0********
Configuration of batteries Connectors
Number of
batteries
Battery usage
A0017128
B 1 1 Backup power supply for the measuring device
B 2 3 Power supply for the measuring device
B 3 – Power supply for the GSM/GPRS modem
"Power supply" order feature for this configuration: 5W8B**–***G0********
B2
B1
B1 B2 B3
B1
B1 B2 B3
B2
Proline Promag W 800
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Configuration 3
Configuration 4
Configuration 5
Configuration 6
Battery specifications • Lithium-thionyl chloride high-power batteries (size D)
• 3.6 V DC
• Not rechargeable
• 19 Ah nominal capacity at 20 °C (per battery)
• Battery lasts for up to 15 years (→ Battery life)
• Required battery quantity and possible battery arrangement → ä 8
Lithium-thionyl chloride high-power batteries are categorized as Class 9:
"Miscellaneous Hazardous Materials".
Comply strictly with the hazardous material regulations described in the safety data sheet.
You can request the safety data sheet from your Endress+Hauser Sales Center.
Configuration of batteries Connectors
Number of
batteries
Battery usage
A0017129
B 1 3 Backup power supply for the measuring device
B 2 3 Power supply for the measuring device
B 3 – Power supply for the GSM/GPRS modem
"Power supply" order feature for this configuration: 5W8B**–***H0********
Configuration of batteries Connectors
Number of
batteries
Battery usage
A0017130
B 1 1 Backup power supply for the measuring device
B 2 – Power supply for the measuring device
B 3 – Power supply for the GSM/GPRS modem
Powered via external power
supply
Power supply for the measuring device
"Power supply" order feature for this configuration: 5W8B**–***J0********
Configuration of batteries Connectors
Number of
batteries
Battery usage
A0017131
B 1 1 Backup power supply for the measuring device
B 2 2 Power supply for the measuring device
B 3 3 Power supply for the GSM/GPRS modem
"Power supply" order feature for this configuration: 5W8B**–***HP********
Configuration of batteries Connectors
Number of
batteries
Battery usage
A0017132
B 1 1 Backup power supply for the measuring device
B 2 – Power supply for the measuring device
B 3 3 Power supply for the GSM/GPRS modem
Powered via external power
supply
Power supply for the measuring device
"Power supply" order feature for this configuration: 5W8B**–***KP********
B1 B2 B3
B2B1
B1
B1 B2 B3
B1
B1 B2 B3
B3
B2
B1
B1 B2 B3
B3
Proline Promag W 800
10 Endress+Hauser
Battery life The battery has a maximum battery life of 15 years.
The battery life, and thereby the availability of the measuring device if powered by batteries, depends on a
number of factors, including:
• The number of batteries
• The ambient conditions
• The frequency of data transmission via the GSM/GPRS modem
• The size of the files transmitted
• The interface activities (use of local operation, GSM/GPRS modem etc.)
• The selected measured value acquisition method:
– "MAX. LIVE" (max. battery life): measured value acquired every 15 seconds.
– "SMART" (dynamic control of measurement data acquisition): measured value acquisition depends on the
flow profile. The measuring device records the measured value every 5 seconds. The frequency of the
measured value acquisition cycle is increased if the measuring device detects a change in the flow profile.
The measuring device is supplied with the "SMART" measuring mode as standard.
– "AVERAGE": measured value acquisition every 3 seconds.
– "CONTINUOUS": continuous measured value acquisition.
A0017032
Operating principle of the different measured value acquisition methods
1 Flow profile
a CONT.PWR
b AVERAGE
c MAX. LIFE
d SMART
Contact your Endress+Hauser Sales Center to calculate the battery life for your specific operating
conditions.
1
a
b
c
d
5/10 Hz
3 Sec.
15 Sec.
5 Sec.
Proline Promag W 800
Endress+Hauser 11
Terminal assignment Transmitter
A0017259
Transmitter terminal assignment
A Terminals: connection of external power supply (optional)
B Terminals: signal transmission via inputs and outputs, connection of remote version
Terminals (A): connection of external power supply (optional)
Terminals (B): signal transmission via inputs and outputs, connection of remote version
Power supply Power from batteries
• 3.6 V DC
• 19 Ah nominal capacity at 20 °C (per battery)
• Max. power: 200 mW
Battery life → ä 10
Supply voltage via external power supply (optional)
• 100 to 240 V AC / 12 to 60 V DC
• 44 to 66 Hz
• Max. power: 3 W
• A battery to act as a back up if the power supply fails
" Caution!
The values specified for the supply voltage may not be exceeded.
Power consumption Switch-on current:
• Max. 90 A at 240 V AC
• Max. 6 A at 24 V DC
17 16 15 14
10 9 8 7 6 5
13 12 11
4 3 2 1
)
1 2 3
A B
External power supply
Terminal Connection
1 Protective ground
2 N –
3 L +
Inputs Outputs
Terminal Connection Terminal Connection
5 Input 1 (+) 14 Shield, output 1 and 2
6 Input 1 (–) 15 Output 1 (+)
16 Output 2 (+)
17 Output 1 and 2 (–)
Remote version connection
Terminal Connection
1 Electrode E1
2 Electrode E2
3 Shield, electrode E1
4 Shield, electrode E2
11 Reference electrode
12 Coil current cable B2
13 Coil current cable B1
Proline Promag W 800
12 Endress+Hauser
Power supply failure Lasting min. ½ cycle frequency:
The battery in terminal B1 acts as a power backup if power is supplied to the measuring device externally
and the power supply fails.
Electrical connection Connecting the transmitter
Cable entries for the compact version
A0016457
Fig. 1: Cable entries for the compact version
1 Connection terminal for GSM antenna (optional)
2 External power supply (optional)
3 Inputs/outputs
Connecting the inputs and outputs
A0017026
Connecting the outputs
1 Output 1
2 Output 2
3 Input 1
1 2 3
17 16 15 14
10 9 8 7 6 5
13 12 11
4 3 2 1
–
2
+ – +
1
– +
3
Inputs Outputs
Terminal Connection Terminal Connection
5 Input 1 (+) 14 Shield, output 1 and 2
6 Input 1 (–) 15 Output 1 (+)
16 Output 2 (+)
17 Output 1 and 2 (–)
Proline Promag W 800
Endress+Hauser 13
Connecting the external power supply (optional)
A0017028
Connecting the external power supply (optional)
Orderable combinations:
Connecting the remote version
Cable entries for the remote version
A0016458
Cable entries for the remote version
1 Connection terminal for GSM antenna (optional)
2 External power supply (optional)
3 Inputs/outputs
4 Coil current cable
5 Electrode cable
17 16 15 14
10 9 8 7 6 5
13 12 11
4 3 2 1
N– L+
)
)
1 2 3
External power supply
Terminal Connection
1 Protective ground
2 N –
3 L +
Ordered feature
"Power supply"
Power
supply
Number of
batteries
5W8B**-***J*********
100 to 240 V AC
12 to 60 V DC
1 back-up battery
5W8B**-***K*********
100 to 240 V AC
12 to 60 V DC
1 back-up battery
3 batteries for GSM/GPRS module
1 2 3 4 5
Proline Promag W 800
14 Endress+Hauser
Connecting the remote version
A0017027
Connecting the remote version
1 Transmitter terminals
2 Sensor terminals
3 Coil current cable
4 Electrode cable
Potential equalization Requirements
Please consider the following to ensure correct measurement:
• The fluid and sensor have the same electrical potential
• Company-internal grounding concepts
• Material and grounding of the pipes
Connection example in standard situations
Metal, grounded pipe
A0016315
Potential equalization via Measuring tube
1
2
3 4
17 16 15 14
10 9 8 7 6 5
13 12 11
4 3 2 1
5 7 4 3742 41
Sensor Transmitter
Terminal Connection Terminal Connection
5 Electrode E1 1 Electrode E1
7 Electrode E2 2 Electrode E2
4 Reference electrode,
Terminals bridged
3 Shield, electrode E1
37 4 Shield, electrode E2
41 Coil current cable B2 11 Reference electrode
42 Coil current cable B1 12 Coil current cable B2
13 Coil current cable B1
Proline Promag W 800
Endress+Hauser 15
Connection example in special situations
Metal, ungrounded pipe without liner
This connection method is also to be used when:
• Potential equalization is not customary
• Equalizing currents are present
A0016317
Potential equalization via ground terminal and pipe flanges
For mounting consider the following:
• Connect both sensor flanges to the particular pipe flange via a ground cable and ground them.
Ground cable = copper wire, at least 6 mm² (0.0093 in²).
• Connect the transmitter or sensor connection housing, as applicable, to ground potential by means of the
ground terminal provided for the purpose. For mounting the ground cable:
– If DN ≤ 300 (12"): Mount the ground cable directly on the conductive flange coating of the sensor with
the flange screws.
– If DN ≥ 350 (14"): Mount the ground cable directly on the metal transport bracket.
For remote version: The ground terminal in the example refers to the sensor and not to the transmitter.
The required ground cable can be ordered from Endress+Hauser → ä 46.
Plastic pipe or pipe with insulating lining
This connection method is also to be used when:
• Potential equalization is not customary
• Equalizing currents are present
A0016318
Potential equalization via ground terminal and ground disk
For mounting consider the following:
The ground disks have to be connected to the ground terminal via a ground cable and to the ground potential.
Ground cable = copper wire, at least 6 mm² (0.0093 in²).
For remote version: The ground terminal in the example refers to the sensor and not to the transmitter.
The required ground cable can be ordered from Endress+Hauser → ä 46.
DN 300£ DN 350³
Proline Promag W 800
16 Endress+Hauser
Pipe with cathodic protection
This connection method only take place, if both of the following requirements are fulfilled:
• Metal pipe without liner or pipe with electrically conductive liner
• Cathodic protection is integrated in the operator protection
A0016319
Potential equalization and cathodic protection
1 Isolating transformer power supply
2 Electrically isolated to pipe
3 Capacitor
1. Connect the measuring device potential-free compared to protective earth to the power supply.
2. Install the measuring device electrically isolated in the pipe.
3. Connect the two flanges of the pipe with a ground cable.
Ground cable = copper wire, at least 6 mm² (0.0093 in²).
4. By connecting the shielding of the signal cables a capacitor has to be used.
For remote version: The ground terminal in the example refers to the sensor and not to the transmitter.
The required ground cable can be ordered from Endress+Hauser → ä 46.
Terminals Plug-in terminals for core cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)
Cable entry Power supply cable, signal cable (inputs/outputs) and connecting cable for remote version
• Cable entry
– Standard: M20 × 1.5 (8 to 12 mm / 0.31 to 0.47 in)
– For reinforced cables: M20 × 1.5 (9.5 to 16 mm / 0.37 to 0.63 in)
• Thread: ½" NPT, G ½"
If using metal cable entries, the optional ground plate for cable entries must be used.
Cable specification • Permitted temperature range: –40 to 80 °C (–40 to 176 °F),
Minimum ambient temperature: + 20 K
• A shielded cable is recommended.
• Stripped length: 6 mm
• Strand (flexible): 2.5 mm²
• Cable diameter
– With cable glands supplied: M20 × 1.5 with cable Ø 6 to 12 mm (0.24 to 0.47 in)
– Plug-in screw terminals: core cross-sections 0.5 to 2.5 mm² (20 to 14 AWG)
1 /
+
–
2 /2 /
3 /
Proline Promag W 800
Endress+Hauser 17
Remote version cable
specifications
Electrode cable
• 3 × 0.38 mm² PVC cable with common, braided copper shield (∅ ∼ 7 mm) and individually shielded cores
• Conductor resistance: ≤ 50 Ω/km
• Capacitance: core/shield: ≤ 420 pF/m
• Operating temperature: –20 to +80 °C (–4 to 176 °F)
• Cable cross-section: max. 2.5 mm2
Coil current cable
• 2 × 0.75 mm² PVC cable with common, braided copper shield (Ø ∼ 7 mm)
• Conductor resistance: ≤ 37 Ω/km
• Capacitance: core/core, shield grounded: ≤ 120 pF/m
• Operating temperature: –20 to +80 °C (–4 to 176 °F)
• Cable cross-section: max. 2.5 mm²
• Test voltage for cable insulation: ≥1433 V AC r.m.s 50/60 Hz or ≥2026 V DC
A0003194
Cable cross-section
a Electrode cable
b Coil current cable
1 Core
2 Core insulation
3 Core shield
4 Core jacket
5 Core reinforcement
6 Cable shield
7 Outer jacket
Reinforced connecting cables
As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing
metal braid.
Use a reinforced connecting cable in the following situations:
• When laying the cable directly in the ground
• Where there is a risk of damage from rodents
• If using the device below IP68 degree of protection
Operation in zones of severe electrical interference
The measuring device complies with the general safety requirements in accordance with EN 61010-1 and the
EMC requirements of IEC/EN 61326.
" Caution!
Grounding is by means of the ground terminals provided for the purpose inside the connection housing. Ensure
that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible.
1
2
3
4
5
6
7
a b
Proline Promag W 800
18 Endress+Hauser
Performance characteristics
Reference operating
conditions
To DIN EN 29104
• Fluid temperature: (+28 ± 2) °C / (+82 ± 4) °F
• Ambient temperature range: (+22 ±2) °C / (+72 ± 4) °F
• Warm-up period: 30 minutes
Installation conditions
• Inlet run > 10 × DN
• Outlet run > 5 × DN
• Sensor and transmitter grounded.
• The sensor is centered in the pipe.
The minimum conductivity information refers to measured value acquisition with the "CONT.PWR"
profile (continuous operation, the device records the maximum number of measured values, parameter
Prof., MPROF). Values can deviate if another profile is selected for measured value acquisition.
Maximum measured error Pulse output
±0.5% o.r. ± 2 mm/s (±0.5% o.r. ± 0.08 in/s)
o.r. = of reading
Fluctuations in the power supply do not have any effect within the specified range.
A0003200
Max. measured error in % of reading
Repeatability Max. ±0.2% o.r. ± 2.0 mm/s (±0.5% o.r. ± 0.08 in/s)
o.r. = of reading
2.5
[%]
2.0
1.5
1.0
0.5
0
0.5 %
0 1 2 4 6 8 10 [m/s]
v
5 10 15 20 25 30 32 [ft/s]0
Proline Promag W 800
Endress+Hauser 19
Installation
No special measures such as supports are necessary.
External forces are absorbed by the construction of the device.
Mounting location Preferably install the sensor in an ascending pipe,
and ensure a sufficient distance (≥2 x DN) to the next pipe elbow.
A0017061
Selecting the mounting location
To prevent measuring errors from gas bubbles accumulating in the measuring tube, avoid the following
mounting locations in the pipe:
• Highest point of a pipeline
• Directly upstream of a free pipe outlet in a down pipe
Installation in down pipes
Install a siphon or a vent valve downstream of the sensor in down pipes whose length h ≥5 m (h ≥16.4 ft). This
precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. This
measure also prevents the system losing prime, which could cause air pockets.
Information on the lining's resistance to partial vacuum can be found in the "Pressure tightness" section
(→ ä 27)
A0017064
Installation in a down pipe
1 Vent valve
2 Pipe siphon
h Length of down pipe, h ≥5 m (h ≥16.4 ft)
h
h
2
1
Proline Promag W 800
20 Endress+Hauser
Installation in partially filled pipes with a gradient
Partially filled pipes with gradients necessitate a drain-type configuration.
Risk of solids accumulating.
• Do not install the sensor at the lowest point in the drain.
• It is advisable to install a cleaning valve.
A0017063
Installation in a partially filled pipe
For very heavy sensors
If the nominal diameter DN ≥350 (DN ≥14 in), mount the sensor on a foundation of adequate load-bearing
strength.
Do not support the weight of the sensor on the metal casing as this could damage the metal casing and the
internal magnetic coils.
A0016276
Correct support for large nominal diameters DN ≥350 (DN ≥14 in)
³ 5 x DN
³ 2 x DN
Proline Promag W 800
Endress+Hauser 21
For permanent immersion in water
A fully welded remote version of the Promag W with IP68 protection is optionally available for permanent
immersion in water to a depth of ≤3 m (≤10 ft). The measuring device satisfies diverse corrosion protection
categories in accordance with EN ISO 12944. The fully welded design along with the connection compartment
sealing system ensure that moisture cannot enter the measuring device.
The connecting cables of the remote version can be ordered:
• With pre-terminated cables that are already connected to the sensor.
• Optionally: With pre-terminated cables, where the cables are connected by the customer onsite (incl. tools
for sealing the connection compartment).
A0017296
Installation for permanent immersion in water
For buried applications
A remote version of the Promag W with IP68 protection is optionally available for buried applications.
The measuring device satisfies the certified corrosion protection Im3 in accordance with EN ISO 12944. It can
be used directly underground without the need for additional protective measures. The device is installed in
accordance with the usual regional installation regulations (e.g. EN DIN 1610).
The connecting cables of the remote version can be ordered:
• With pre-terminated cables that are already connected to the sensor.
• Optionally: With pre-terminated cables, where the cables are connected by the customer onsite (incl. tools
for sealing the connection compartment).
A0017298
Installation for buried applications
££3(10)
m (ft)
Proline Promag W 800
22 Endress+Hauser
Orientation The direction of the arrow on the sensor nameplate helps to match the sensor with the direction of flow
(direction of fluid flow through the pipe).
An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube.
Vertical orientation
Vertical orientation is optimal in the following scenarios:
• For self-emptying piping systems.
• For sludge containing sand or stones where the solids tend to settle at the bottom.
A0015591
Vertical orientation
Horizontal orientation
The measuring electrode plane should be horizontal in the case of horizontal orientation. This prevents brief
insulation of the two measuring electrodes by entrained air bubbles.
A0016260
Horizontal orientation
1 EPD electrode for the detection of empty pipes (not supported by the measuring device)
2 Measuring electrodes for signal detection
3 Reference electrode for potential equalization
Inlet and outlet runs If possible, install the sensor upstream from fittings such as valves, T-pieces, elbows, etc.
Observe the following inlet and outlet runs to comply with accuracy specifications:
• Inlet run ≥ 5 × DN
• Outlet run ≥ 2 × DN
A0016275
Inlet and outlet runs
A
A
1
2
3
2
5 × DN³ ³ 2 × DN
Proline Promag W 800
Endress+Hauser 23
Adapters Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in larger-diameter
pipes.
The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The
nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders.
The nomogram only applies to liquids of viscosity similar to water.
Determining the pressure loss:
1. Calculate the ratio of the diameters d/D.
2. From the nomogram read off the pressure loss as a function of flow velocity (downstream from the
reduction) and the d/D ratio.
A0016359
Pressure loss due to adapters
Length of connecting cable The maximum connecting cable length is 20 m (35.6 ft).
When mounting the remote version, please note the following to achieve correct measuring results:
• Fix the cable run or route it in an armored conduit. Cable movements can falsify the measuring signal
especially in the case of low fluid conductivities.
• Route the cable well clear of electrical machines and switching elements.
• Ensure potential equalization between sensor and transmitter, if necessary.
Special installation Weather protection cover
To ensure that the optional weather protection cover can be easily opened, maintain the following minimum
head clearance: 350 mm (200 in)
100
10
0.5d / D
[mbar]
0.6 0.7 0.8 0.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
Dd
max. 8°
Proline Promag W 800
24 Endress+Hauser
Environment
Ambient temperature range Transmitter
–20 to +60 °C (–4 to +140 °F)
Sensor
• Flange material carbon steel: –10 to +60 °C (14 to +140 °F)
• Flange material stainless steel: –40 to +60 °C (–40 to +140 °F)
The permitted temperature range of the measuring tube lining may not be undershot or overshot,
"Medium temperature range" section.
Note the following points:
• Install the measuring device in a shady location.
– Avoid direct sunlight, particularly in warm climatic regions.
– Avoid direct exposure to weather conditions.
If necessary use a protective cover or weather protector.
• The transmitter must be mounted separate from the sensor if both the ambient and fluid temperatures are
high.
• If the measuring device is to be operated with the AVERAGE, SMART or MAX.LIFE profile at low ambient
temperatures, regular housing heating should be provided if necessary.
Storage temperature The storage temperature corresponds to the operating temperature range of the measuring transmitter and the
appropriate measuring sensors.
Note the following points:
• The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably
high surface temperatures.
• A storage location must be selected where moisture does not collect in the measuring device. This will help
prevent fungus and bacteria infestation which can damage the liner.
• Never remove any protection caps or protective covers mounted before installing the measuring device.
• Also be mindful of the following when storing the batteries:
– Avoid any short-circuiting of the battery poles.
– The storage temperature should preferably be ≤21°C (≤70 °F).
– Store in a dry, dust-free atmosphere that is not subject to large fluctuations in temperature.
– Protect from sunlight.
– Do not store near heaters.
Altitude –200 to 2000 m (–656 to 5602 ft)
Atmosphere If a plastic transmitter housing is permanently exposed to certain steam and air mixtures, this can damage the
housing.
If you are unsure, please contact your Endress+Hauser Sales Center for clarification.
Degree of protection Transmitter
• Standard: IP66/67, Type 4X enclosure
• When housing is open: IP20, Type 1 enclosure
Sensor
• Standard: IP66/67, Type 4X enclosure
• Optionally available for remote version:
– IP66/67, Type 4X enclosure; fully welded, with protective varnish EN ISO 12944 C5-M.
Suitable for use in corrosive atmospheres.
– IP68, Type 6P enclosure; fully welded, with protective varnish EN ISO 12944 C5-M.
Suitable for permanent immersion in water ≤ 3 m (10 ft).
– IP68, Type 6P enclosure; fully welded, with protective varnish EN ISO 12944 Im2/Im3.
Suitable for permanent immersion in saline water ≤ 3 m (10 ft) or underground.
Shock resistance Acceleration up to 2 g following IEC 600 68-2-6
Proline Promag W 800
Endress+Hauser 25
Vibration resistance Acceleration up to 2 g following IEC 600 68-2-6
Mechanical load Transmitter housing
• The transmitter housing must be protected against mechanical effects, such as shock, impact etc.
It is sometimes preferable to use the remote device version.
• The transmitter housing must never be used as a ladder or climbing aid!
Electromagnetic compatibility
(EMC)
In accordance with IEC/EN 61326
GSM/GPRS signal strength It is important to ensure that the signal of the mobile communications network is strong enough to enable the
system to dial into the GPRS/GSM network.
Process
Medium temperature range Sensor
The permissible temperature depends on the lining of the measuring tube.
• –20 to +50 °C (–4 to +122 °F) for polyurethane, DN 25 to 600 (1 to 24")
• 0 to +80 °C (+32 to +176 °F) for hard rubber, DN 50 to 600 (2 to 24")
Conductivity The minimum conductivity is 50 μS/cm.
Pressure-temperature ratings The following material load diagrams refer to the entire device and not just the process connection.
Flange connection according to EN 1092-1 (DIN 2501)
A0005594
PN 6/10/16/25/40, materials C22, FE 410W B and S235JRG2, DN 25 to 600 (1 to 24")
PN25
PN16
PN10
PN 6
PN40
0
5
10
15
20
25
35
30
40
[bar][psi]
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 [°C]
360 [°F]0-40 100 200 300
200
100
400
300
500
600
0
Proline Promag W 800
26 Endress+Hauser
Flange connection according to EN 1092-1 (DIN 2501)
A0005304
PN 6/10/16/25/40, materials 1.4571/316L, DN 25 to 600 (1 to 24")
Flange connection according to ASME B16.5
A0003226
Class 150/300, materials A 105, DN 25 to 600 (1 to 24")
Flange connection according to ASME B16.5
A0005307
Class 150/300, materials F316L, DN 25 to 600 (1 to 24")
PN25
PN16
PN10
PN40
PN 6
0
5
10
15
20
25
35
30
40
[bar][psi]
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 [°C]
360 [°F]0-40 100 200 300
200
100
400
300
500
600
0
Class300
Class150
0
10
20
30
40
50
[bar][psi]
-40 -20 0 20 40 60 80 100 120 140 160 180 [°C]
360 [°F]0-40 100 200 300
200
100
400
300
500
600
700
800
900
0
60
Class300
Class150
0
10
20
30
40
50
[bar][psi]
-40 -20 0 20 40 60 80 100 120 140 160 180 [°C]
360 [°F]0-40 100 200 300
200
100
400
300
500
600
700
800
900
0
60
Proline Promag W 800
Endress+Hauser 27
Flange connection according to JIS B2220
A0003228
10K/20K, materials HII, S235JRG2 and 1.0425/316L, DN 25 to 300 (1 to 12")
Flange connection according to AS 2129 and AS 4087
A0005595
Table E, materials A105, S235JRG2 and S275JR, DN 50 to 600 (2 to 48");
PN 16, materials A105, S275JR, DN 50 to 600 (2 to 48")
Pressure tightness Liner: polyurethane, hard rubber
Limiting flow The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum velocity
of flow is between 2 and 3 m/s (6.56 to 9.84 ft/s). Also match the velocity of flow (v) to the physical properties
of the fluid:
• v < 2 m/s (v < 6.5 ft/s): for abrasive fluids (potter's clay, lime milk, ore slurry etc.)
• v > 2 m/s (v > 6.5 ft/s): for fluids producing buildup (wastewater sludge etc.)
10K
20K
-40 -20 0 20 40 60 80 100 120 140 160 180 [°C]
0
10
20
30
[bar]
360 [°F]0-40 100 200 300
[psi]
200
100
400
300
0
-40 -20 0 20 40 60 80 100 120 140 160 [°C]
0
10
5
20
15
[bar]
0-40 100 200 300 [°F]
[psi]
200
100
300
0
TableE
PN16
Promag W
Nominal diameter
Measuring
tube liner
Liner pressure tightness: limit values for
absolute pressure at different fluid temperatures
[mm] [in]
25 °C/77°F 50 °C/122°F 80° C/176 °F
[mbar]/[psi] [mbar]/[psi] [mbar]/[psi]
25…600 1…24" Polyurethane 0 0 -
50…600 2…24" Hard rubber 0 0 0
Proline Promag W 800
28 Endress+Hauser
Flow characteristic values in SI units
Flow characteristic values in US units
Nominal
diameter
Recommended
flow
min./max. full scale
value
Factory setting
Full scale value Pulse value
approx. 2 pulse/s for
Low flow cut off
[mm] (v ≈ 0.3 or 10 m/s) (v ≈ 2.5 m/s) (v ≈ 2.5 m/s) (v ≈ 0.04 m/s)
25 9…300 dm³/min 75 dm3/min 0.03 dm3 2 dm3/min
32 15…500 dm³/min 125 dm3/min 0.05 dm3 4 dm3/min
40 25…700 dm³/min 200 dm3/min 0.08 dm3 6 dm3/min
50 35…1100 dm³/min 300 dm3/min 0.10 dm3 10 dm3/min
65 60…2000 dm³/min 500 dm3/min 0.20 dm3 15 dm3/min
80 90…3000 dm³/min 750 dm3/min 0.30 dm3 20 dm3/min
100 145…4700 dm³/min 1200 dm3/min 0.50 dm3 40 dm3/min
125 220…7500 dm³/min 1850 dm3/min 0.75 dm3 60 dm3/min
150 20…600 m³/h 150 m3/h 0.001 m3 5 m3/h
200 35…1100 m³/h 300 m3/h 0.002 m3 10 m3/h
250 55…1700 m³/h 500 m3/h 0.003 m3 15 m3/h
300 80…2400 m³/h 750 m3/h 0.004 m3 20 m3/h
350 110…3300 m³/h 1000 m3/h 0.006 m3 25 m3/h
375 140…4200 m³/h 1200 m3/h 0.008 m3 35 m3/h
400 140…4200 m³/h 1200 m3/h 0.008 m3 35 m3/h
450 180…5400 m³/h 1500 m3/h 0.010 m3 40 m3/h
500 220…6600 m³/h 2000 m3/h 0.012 m3 50 m3/h
600 310…9600 m³/h 2500 m3/h 0.017 m3 80 m3/h
Nominal
diameter
Recommended
flow
min./max. full scale value
Factory setting
Full scale value Pulse value
approx. 2 pulse/s for
Low flow cut off
[in] (v ≈ 0.3 or 10 m/s) (v ≈ 2.5 m/s) (v ≈ 2.5 m/s) (v ≈ 0.04 m/s)
1" 2.5…80 gal/min 20 gal/min 0.008 gal 0.60 gal/min
– 4…130 gal/min 30 gal/min 0.015 gal 1.00 gal/min
1 1
/2" 7…190 gal/min 50 gal/min 0.02 gal 1.50 gal/min
2" 10…300 gal/min 80 gal/min 0.03 gal 2.50 gal/min
2 ½" 16…500 gal/min 150 gal/min 0.05 gal 4.00 gal/min
3" 24…800 gal/min 200 gal/min 0.08 gal 6.00 gal/min
4" 40…1250 gal/min 300 gal/min 0.15 gal 10.0 gal/min
5" 60…1950 gal/min 500 gal/min 0.20 gal 15.0 gal/min
6" 90…2650 gal/min 700 gal/min 0.30 gal 20.0 gal/min
8" 155…4850 gal/min 1200 gal/min 0.50 gal 40.0 gal/min
10" 250…7500 gal/min 2000 gal/min 0.80 gal 60.0 gal/min
12" 350…10600 gal/min 3000 gal/min 1.15 gal 80.0 gal/min
14" 500…15000 gal/min 4000 gal/min 1.50 gal 115.0 gal/min
15" 600…19000 gal/min 5000 gal/min 2.00 gal 150.0 gal/min
16" 600…19000 gal/min 5000 gal/min 2.00 gal 150.0 gal/min
18" 800…24000 gal/min 6500 gal/min 2.50 gal 200.0 gal/min
20" 1000…30000 gal/min 7500 gal/min 3.00 gal 250.0 gal/min
24" 1400…44000 gal/min 12000 gal/min 5.00 gal 350.0 gal/min
Proline Promag W 800
Endress+Hauser 29
Pressure loss • No pressure loss if the sensor is installed in a pipe of the same nominal diameter.
• Pressure losses for configurations incorporating adapters according to DIN EN 545 (see “Adapters”→ ä 23)
System pressure Sensors may not be installed on the pump suction side. This precaution is to avoid low pressure
and the consequent risk of damage to the lining of the measuring tube.
Information on the lining's resistance to partial vacuum can be found in
the "Pressure tightness" section → ä 27.
If reciprocating, diaphragm or peristaltic pumps are used, it might be necessary to install pulse dampers.
For information on the measuring system's resistance to vibration and shock,
see the "Shock resistance" and "Vibration resistance" sections → ä 24.
A0015594
Installation if using pumps
Vibrations In the event of very strong vibrations, the pipe and sensor must be supported and fixed.
It is also advisable to mount the sensor and transmitter separately.
For information on the measuring system's resistance to vibration and shock,
see the "Shock resistance" and "Vibration resistance" sections → ä 24.
A0016266
Measures to prevent vibration of the device
L > 10 m (33 ft)
Corrosive environment A remote version of the Promag W is optionally available for permanent operation in corrosive (saline)
environments.
The measuring device satisfies the certified corrosion protection in accordance with EN ISO 12944 C5M. The
fully welded design along with the varnish finish ensure that the device can be used in saline environments.
L
Proline Promag W 800
30 Endress+Hauser
Mechanical construction
Design, dimensions Compact version DN 25 to 300 (1 to 12")
A0017392
Dimensions in SI units
Dimensions in US units
DN1)
L2)
A B C D E F G H J K
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
25 200 216 189 120 165 157 269 353 84 94 182
32 200 216 189 120 165 157 269 353 84 94 182
40 200 216 189 120 165 157 269 353 84 94 182
50 200 216 189 120 165 157 269 353 84 94 182
65 200 216 189 180 165 157 294 403 109 94 182
80 200 216 189 180 165 157 294 403 109 94 182
100 250 216 189 180 165 157 294 403 109 94 182
125 250 216 189 260 165 157 334 484 150 140 182
150 300 216 189 260 165 157 334 484 150 140 182
200 350 216 189 324 165 157 359 539 180 156 182
250 450 216 189 400 165 157 384 589 205 156 182
300 500 216 189 460 165 157 409 639 230 166 182
1)
EN (DIN), AS, JIS: For flanges according to AS, only nominal diameters DN 80, 100 and 150 to 300 are available.
2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO.
DN1) L2) A B C D E F G H J K
[in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in]
1" 7.87 8.50 7.44 4.72 6.50 6.18 10.59 13.90 3.32 3.70 7.17
1½" 7.87 8.50 7.44 4.72 6.50 6.18 10.59 13.90 3.32 3.70 7.17
2" 7.87 8.50 7.44 4.72 6.50 6.18 10.59 13.90 3.32 3.70 7.17
3" 7.87 8.50 7.44 7.10 6.50 6.18 11.57 15.87 4.30 3.70 7.17
4" 9.84 8.50 7.44 7.10 6.50 6.18 11.57 15.87 4.30 3.70 7.17
6" 11.8 8.50 7.44 10.2 6.50 6.18 13.15 19.06 5.91 5.51 7.17
8" 13.8 8.50 7.44 12.8 6.50 6.18 14.13 21.22 7.10 6.14 7.17
10" 17.7 8.50 7.44 15.8 6.50 6.18 15.12 23.19 8.08 6.14 7.17
12" 19.7 8.50 7.44 18.1 6.50 6.18 16.10 25.16 9.06 6.54 7.17
1)
ASME
2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO.
A
C
B
L
H
J
F
G
E
D
K
Proline Promag W 800
Endress+Hauser 31
Compact version DN 350 to 600 (14 to 24")
A0017394
Dimensions in SI units
Dimensions in US units
DN1)
L2)
A B C D E F G H J K
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
350 550 216 189 564 165 157 478.5 760.5 282.0 276 192
375 600 216 189 616 165 157 504.5 812.5 308.0 276 192
400 600 216 189 616 165 157 504.5 812.5 308.0 276 192
450 650 216 189 666 165 157 529.5 862.5 333.0 292 192
500 650 216 189 717 165 157 555.0 913.5 358.5 292 192
600 780 216 189 821 165 157 607.0 1017.5 410.5 402 192
1)
EN (DIN), AS: For flanges according to AS, only nominal diameters DN 350, 400, 500 and 600 are available.
2)
The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO.
DN1)
L2)
A B C D E F G H J K
[in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in]
14" 21.6 8.50 7.44 22.2 6.50 6.18 18.84 29.94 11.1 10.9 7.56
15" 23.6 8.50 7.44 24.2 6.50 6.18 19.86 31.99 12.1 10.9 7.56
16" 23.6 8.50 7.44 24.2 6.50 6.18 19.86 31.99 12.1 10.9 7.56
18" 25.6 8.50 7.44 26.2 6.50 6.18 20.85 33.96 13.1 11.5 7.56
20" 25.6 8.50 7.44 28.2 6.50 6.18 21.85 35.96 14.1 11.5 7.56
24" 30.7 8.50 7.44 32.3 6.50 6.18 23.90 40.06 16.2 15.8 7.56
1)
ASME
2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO.
LC
E
F
J
G
A
B
H
D
K
Proline Promag W 800
32 Endress+Hauser
Transmitter remote version, wall-mount housing
"Housing" order feature, option N: remote, polycarbonate
A0017347
Dimensions in SI units
Dimensions in US units
A B C D E F G H J K L
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
165 185 15 25 225 151.5 50 53 56 88.5 53
A B C D E F G H J K L
[in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in]
6.50 7.28 0.59 0.98 8.86 5.96 1.97 2.09 2.20 3.48 2.09
B
A
K
G
H
L
JJ
CD
E
F
Proline Promag W 800
Endress+Hauser 33
Installing the wall-mount housing
There are various ways of installing the wall-mount transmitter housing:
• Direct wall mounting
• Pipe mounting (with separate mounting kit, accessories → ä 46)
Direct wall mounting
A0016411
Pipe mounting
A0016412
149 (5.85)
210.5(8.29)
=
5.8 (0.23)
mm (in)
18 (0.71) =
14 (0.55)
5.8 (0.23)
ø 20…70
( 0.79…2.75)ø
mm (in)
PH 2
SW 8
4 x
4 x
~
~ 6.7)
170 (
Proline Promag W 800
34 Endress+Hauser
Sensor remote version, DN 25 to 300 (1 to 12")
A0012462
Dimensions in SI units
Dimensions in US units
DN1)
L2)
A B C D E F G H J
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
25 200
129 163 143 102
286 202 84 120 94
32 200 286 202 84 120 94
40 200 286 202 84 120 94
50 200 286 202 84 120 94
65 200 336 227 109 180 94
80 200 336 227 109 180 94
100 250 336 227 109 180 94
125 250 417 267 150 260 140
150 300 417 267 150 260 140
200 350 472 292 180 324 156
250 450 522 317 205 400 156
300 500 572 342 230 460 166
1)
EN (DIN), AS, JIS: For flanges according to AS, only nominal diameters DN 80, 100 and 150 to 300 are available.
2)
The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO.
DN1)
L2)
A B C D E F G H J
[in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in]
1" 7.87
5.08 6.42 5.63 4.02
11.3 7.95 3.32 4.72 3.70
1½" 7.87 11.3 7.95 3.32 4.72 3.70
2" 7.87 11.3 7.95 3.32 4.72 3.70
3" 7.87 13.2 8.94 4.30 7.10 3.70
4" 9.84 13.2 8.94 4.30 7.10 3.70
6" 11.8 16.4 10.5 5.91 10.2 5.51
8" 13.8 18.6 11.5 7.10 12.8 6.14
10" 17.7 20.6 12.5 8.08 15.8 6.14
12" 19.7 22.5 13.5 9.06 18.1 6.54
1)
ASME
2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO.
J
L
E
GF
H
B
C
A
D
Proline Promag W 800
Endress+Hauser 35
Sensor remote version DN 350 to 600 (14 to 24")
A0003220
Dimensions in SI units
Dimensions in US units
DN1) L2) A B C D E F G H J
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
350 550
129 163 143 102
683.5 401.5 282.0 564 276
375 600 735.5 427.5 308.0 616 276
400 600 735.5 427.5 308.0 616 276
450 650 785.5 452.5 333.0 666 292
500 650 836.5 478.0 358.5 717 292
600 780 940.5 530.0 410.5 821 402
1) EN (DIN), AS: For flanges according to AS, only nominal diameters DN 350, 400, 500 and 600 are available.
2)
The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO.
DN1)
L2)
A B C D E F G H J
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
14" 21.6
5.08 6.42 5.63 4.02
29.1 15.8 11.1 22.2 10.9
15" 23.6 31.1 16.8 12.1 24.2 10.9
16" 23.6 31.1 16.8 12.1 24.2 10.9
18" 25.6 33.1 17.8 13.1 26.2 11.5
20" 25.6 35.1 18.8 14.1 28.2 11.5
24" 30.7 39.1 20.9 16.2 32.3 15.8
1)
ASME
2)
The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO.
H
E
GF
L
J
A B
C
D
Proline Promag W 800
36 Endress+Hauser
Sensor remote version DN 50 to 300 (2 to 12"), fully welded (IP68)
A0017206
Dimensions in SI units
DN L A B D E F H
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
50 200
112 138 95.5
Dependingonthepressurerating:
seethefollowingtable
189.0
Dependingonthepressurerating:
seethefollowingtable
65 200 201.5
80 200 206.5
100 250 219.0
125 250 232.0
150 300 253.5
200 350 279.0
250 450 312.5
300 500 337.5
DN E for pressure ratings
EN (DIN) ASME AS JIS
PN 10 PN 16 PN 25 PN 40 Class
150
Class
300
Table E PN 16 10K 20K
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
50 – – – 272 265 272 264 264 267 267
65 – 295 – 295 – – – – 290 290
80 – 307 – 307 302 311 300 300 300 307
100 – 330 – 382 333 346 327 327 325 332
125 – 357 – 367 – – – – 357 367
150 – 396 – 404 393 412 395 395 395 406
200 450 450 460 – 450 – 447 447 445 454
250 510 515 525 – 516 – 515 515 513 528
300 560 568 580 – 580 – 565 565 560 578
H
BA
D
L
F
E
Proline Promag W 800
Endress+Hauser 37
Dimensions in US units
DN H for pressure ratings
EN (DIN) ASME AS JIS
PN 10 PN 16 PN 25 PN 40 Class
150
Class
300
Table E PN 16 10K 20K
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
50 – – – 165 152.4 165.0 150 150 155 155
65 – 185 – 185 – – – – 175 175
80 – 200 – 200 190.5 209.6 185 185 185 200
100 – 220 – 325 228.6 254.0 215 215 210 225
125 – 250 – 270 – – – – 250 270
150 – 285 – 300 279.4 317.5 280 280 280 305
200 340 340 360 – 342.9 – 335 335 330 350
250 395 405 425 – 406.4 – 405 405 400 430
300 445 460 485 – 482.6 – 455 455 445 480
DN L A B D E F H
[in] [in] [in] [in] [in] [in] [in] [in]
2" 7.78
4.41 5.43 3.76
Dependingonthepressure
rating:seethefollowingtable
7.44
Dependingonthepressure
rating:seethefollowingtable
3" 7.78 8.13
4" 9.84 8.62
6" 11.8 9.98
8" 13.8 11.0
10" 17.7 12.3
12" 19.7 13.3
DN E for pressure ratings
EN (DIN) ASME AS JIS
PN 10 PN 16 PN 25 PN 40 Class
150
Class
300
Table E PN 16 10K 20K
[in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in]
2" – – – 10.69 10.44 10.69 10.39 10.39 10.49 10.49
3" – 12.07 – 12.07 11.88 12.26 11.81 11.81 11.81 12.07
4" – 12.99 – 15.02 13.12 13.62 12.85 12.85 12.80 13.05
6" – 15.59 – 15.89 15.48 16.23 15.55 15.55 15.55 15.98
8" 17.72 17.72 18.11 – 17.73 – 17.58 17.58 17.52 17.87
10" 20.08 20.28 20.67 – 20.30 – 20.28 20.28 20.18 20.77
12" 22.05 22.34 22.83 – 22.83 – 22.24 22.24 22.05 22.74
DN H for pressure ratings
EN (DIN) ASME AS JIS
PN 10 PN 16 PN 25 PN 40 Class
150
Class
300
Table E PN 16 10K 20K
[in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in]
2" – – – 6.50 6.00 6.50 5.91 5.91 6.10 6.10
3" – 7.78 – 7.78 7.50 8.25 7.28 7.28 7.28 7.78
4" – 8.66 – 12.8 9.00 10.0 8.46 8.46 8.27 8.86
6" – 11.2 – 11.8 11.0 12.5 11.0 11.0 11.0 12.0
8" 13.4 13.4 14.2 – 13.5 – 13.2 13.2 13.0 13.8
10" 15.6 15.9 16.7 – 16.0 – 15.9 15.9 15.8 16.9
12" 17.5 18.1 19.1 – 19.0 – 17.9 17.9 17.5 18.9
Proline Promag W 800
38 Endress+Hauser
Accessories
Ground disks for flange connections
A0017303
Dimensions in SI units
DN 1) EN (DIN) / JIS / AS 2)
A B D H
[mm] [mm] [mm] [mm] [mm]
25 26 62 77.5 87.5
32 35 80 87.5 94.5
40 41 82 101.0 103
50 52 101 115.5 108
65 68 121 131.5 118
80 80 131 154.5 135
100 104 156 186.5 153
125 130 187 206.5 160
150 158 217 256 184
200 206 267 288 205
250 260 328 359 240
300 3) 312 375 413 273
300 4) 310 375 404 268
350 3) 343 433 479 365
375 3) 343 433 479 365
400 3) 393 480 542 395
450 3) 439 538 583 417
500 3) 493 592 650 460
600 3)
593 693 766 522
1)
Ground disks can be used for all the flange standards/pressure ratings which can be supplied in the standard version.
2) EN (DIN), AS, JIS; For flanges according to AS, DN 32, 40, 65 and 125 are not available.
3)
PN 10/16
4)
PN 25, JIS 10K/20K
H
H
DN£ 300 (12")
t = 2 (0.08)t = 2 (0.08)
9 (0.35)Æ
6.5 (0.26)Æ
BÆ
A
Æ DÆ
A
Æ
BÆ
DÆ
³DN 350 (14")
Proline Promag W 800
Endress+Hauser 39
Dimensions in US units
Weight Weight in SI units
Promag W (standard)
DN1) ASME
A B D H
[in] [in] [in] [in] [in]
1" 1.02 2.44 3.05 3.44
1 ½" 1.61 3.23 3.98 4.06
2" 2.05 3.98 4.55 4.25
3" 3.15 5.16 6.08 5.31
4" 4.09 6.14 7.34 6.02
6" 6.22 8.54 10.08 7.24
8" 8.11 10.51 11.34 8.07
10" 10.24 12.91 14.13 9.45
12" 12.28 14.76 16.26 10.75
14" 13.50 17.05 18.86 14.37
15" 13.50 17.05 18.86 14.37
16" 15.47 18.90 21.34 15.55
18" 17.28 21.18 22.95 16.42
20" 19.41 23.31 25.59 18.11
24" 23.35 27.28 30.16 20.55
1) Ground disks can be used for all the flange standards/pressure ratings which can be supplied in the standard version.
Weight data of Promag W in kg (for standard pressure ratings and excluding packaging material)
Nominal
diameter
Compact version
(sensor and transmitter)
excluding batteries
Remote version
(sensor and connection housing)
excluding connecting cable, transmitter and
batteries
[mm] [in] EN (DIN) /AS* JIS ASME EN (DIN) /AS* JIS ASME
25 1"
PN40
5.3
10K
5.3
Class150
5.3
PN40
5.3
10K
5.3
Class150
5.3
32 – 6.0 5.3 – 6.0 5.3 –
40 1 ½" 7.4 6.3 7.4 7.4 6.3 7.4
50 2" 8.6 7.3 8.6 8.6 7.3 8.6
65 –
PN16
10.0 9.1 –
PN16
10.0 9.1 –
80 3" 12.0 10.5 12.0 12.0 10.5 12.0
100 4" 14.0 12.7 14.0 14.0 12.7 14.0
125 – 19.5 19.0 – 19.5 19.0 –
150 6" 23.5 22.5 23.5 23.5 22.5 23.5
200 8"
PN10
43 39.9 43
PN10
43 39.9 43
250 10" 63 67.4 63 63 67.4 73
300 12" 68 70.3 108 68 70.3 108
350 14" 113 173 113 173
400 16" 133 203 133 203
450 18" 173 253 173 253
500 20" 173 283 173 283
600 24" 233 403 233 403
Transmitter remote version = 1.5 kg
*Flanges according to AS are only available for DN 80, 100, 150 to 400, 500 and 600
Weight of battery block with: one battery = 100 g/two batteries = 190 g/three batteries = 290 g
Proline Promag W 800
40 Endress+Hauser
Promag W (fully welded sensor option)
Weight in US units
Promag W (standard)
Weight data of Promag W in kg (for standard pressure ratings and excluding packaging material)
Nominal
diameter
Remote version (sensor and connection housing)
excluding connecting cable, transmitter and batteries
[mm] [in] EN (DIN) /AS* JIS ASME
50 2" PN 40 10
10K
9
Class150
9
65 –
PN16
11 10 –
80 3" 13 11 13
100 4" 15 13 17
125 – 20 18 –
150 6" 25 23 26
200 8"
PN10
36 32 42
250 10" 49 48 59
300 12" 58 55 84
Transmitter remote version = 1.5 kg
*Flanges according to AS are only available for DN 50, 80, 100, 150, 200, 250 and 300.
Weight of battery block with: one battery = 100 g/two batteries = 190 g/three batteries = 290 g
Weight data of Promag W in lbs (excluding packaging material)
Nominal
diameter
Compact version
(sensor and transmitter)
excluding batteries
Remote version
(sensor and connection housing)
excluding connecting cable, transmitter and
batteries
[mm] [in] ASME ASME
25 1"
Class150
11.7
Class150
11.7
32 – – –
40 1 ½" 16.3 16.3
50 2" 19.0 19.0
65 – – –
80 3" 26.5 26.5
100 4" 30.9 30.9
125 – – –
150 6" 51.8 51.8
200 8" 94.8 94.8
250 10" 139 161
300 12" 238 238
350 14" 382 382
400 16" 448 448
450 18" 558 558
500 20" 624 624
600 24" 889 889
Transmitter remote version = 3.3 lbs
Weight of battery block with: one battery = 3.53 oz/two batteries = 6.7 oz/three batteries = 10.2 oz
Proline Promag W 800
Endress+Hauser 41
Promag W (fully welded sensor option)
Measuring tube specifications
Weight data of Promag W in lbs (for standard pressure ratings and excluding packaging material)
Nominal
diameter
Remote version (sensor and connection housing)
excluding connecting cable, transmitter and batteries
[mm] [in] ASME
50 2"
Class150
19.9
65 – –
80 3" 28.7
100 4" 37.5
125 – –
150 6" 57.3
200 8" 92.6
250 10" 130
300 12" 185
Transmitter remote version = 3.3 lbs
Weight of battery block with: one battery = 3.53 oz/two batteries = 6.7 oz/three batteries = 10.2 oz
Nominal
diameter
Pressure rating Measuring tube internal diameter
EN (DIN) AS 2129 AS 4087 ASME JIS Hard rubber Polyurethane
[mm] [in] [mm] [in] [mm] [in]
25 1" PN 40 – – Class 150 20K – – 24 0.94
32 – PN 40 – – – 20K – – 32 1.26
40 1 ½" PN 40 – – Class 150 20K – – 38 1.50
50 2" PN 40 Table E PN16 Class 150 10K 50 1.97 50 1.97
65 – PN 16 – – – 10K 66 2.60 66 2.60
80 3" PN 16 Table E PN16 Class 150 10K 79 3.11 79 3.11
100 4" PN 16 Table E PN16 Class 150 10K 102 4.02 102 4.02
125 – PN 16 – – – 10K 127 5.00 127 5.00
150 6" PN 10 Table E PN16 Class 150 10K 156 6.14 156 6.14
200 8" PN 10 Table E PN16 Class 150 10K 204 8.03 204 8.03
250 10" PN 10 Table E PN16 Class 150 10K 258 10.2 258 10.2
300 12" PN 10 Table E PN16 Class 150 10K 309 12.2 309 12.2
350 14" PN 6 Table E PN16 Class 150 – 342 13.5 342 13.5
375 15" – – PN16 – – 392 15.4 392 15.4
400 16" PN 6 Table E PN16 Class 150 – 392 15.4 392 15.4
450 18" PN 6 – – Class 150 – 437 17.2 437 17.2
500 20" PN 6 Table E PN16 Class 150 – 492 19.4 492 19.4
600 24" PN 6 Table E PN16 Class 150 – 594 23.4 594 23.4
Proline Promag W 800
42 Endress+Hauser
Material Transmitter housing
• Compact housing: polycarbonate plastic
• Wall-mount housing: polycarbonate plastic
Sensor housing
• DN 25 to 300 (1 to 12"): aluminum coated AlSi10Mg
• DN 350 to 600 (14 to 24"): carbon steel with protective varnish
• Optional DN 50 to 300: fully welded with protective varnish
Sensor connection housing, remote version
• IP66/67: aluminum coated AlSi10Mg
• IP68: polycarbonate plastic, DN 50 to 300 (2 to 12")
Measuring tubes
• DN ≤ 300: stainless steel 1.4301 or 1.4306/304L
(for flanges made of carbon steel with Al/Zn protective coating)
• DN ≥ 350: stainless steel 1.4301 or 1.4306/304L
(for flanges made of carbon steel with protective varnish)
Measuring tube lining
• DN 25 to 600 (1 to 24"): polyurethane
• DN 50 to 600 (2 to 24"): hard rubber
Electrodes
1.4435/304L, Alloy C-22
Process connections
EN 1092-1 (DIN 2501)
1.4571/316L, RSt37-2 (S235JRG2), C22, FE 410 WB
• DN ≤ 300: with Al/Zn protective coating
• DN ≥ 350: with protective varnish
JIS
RSt37-2 (S235JRG2), HII, 1.0425/316L
ASME B16.5
A105, F316L
• DN ≤ 300: with Al/Zn protective coating
• DN ≥ 350: with protective varnish
AS 2129
• DN 150, 200, 250, 300, 600: A105, RSt37-2 (S235JRG2)
• DN 80, 100, 350, 400, 500: A105, St44-2 (S275JR)
AS 4087
A105, St44-2 (S275JR)
Seals
In accordance with DIN EN 1514-1
Accessories
• Weather protection cover
Stainless steel 1.4301
• Ground disks
1.4435/316L, Alloy C-22
Proline Promag W 800
Endress+Hauser 43
Fitted electrodes • 2 measuring electrodes for signal detection
• 1 reference electrode for potential equalization
• 1 EPD electrode for the detection of empty pipes (not supported by the measuring device)
Process connections Flange connections:
• EN 1092-1 (DIN 2501)
– DN ≤ 300 = form A
– DN ≥ 350 = flat face
– DN 65 PN 16 and DN 600 PN 16 only as per EN 1092-1
• ASME
• JIS
• AS
Surface roughness Electrodes: 0.3 to 0.5 μm (12 to 20 μin). The data relate to parts in contact with fluid.
GSM/GPRS antenna • Omnidirectional dipole antenna with 3 m (9.84 ft) connecting cable.
• Connection socket for GSM antenna: SMA socket (female)
• For mounting and connecting the GSM antenna, see → ä 25.
Operability
Operating concept Operating options
A0016602
Overview of operating options
1 Local operation of the measuring device
2 Computer with Config 5800 operating tool
3 FXA 291 service interface (connected to computer via USB port and to measuring device via service interface)
4 Cell phone (wireless via SMS)
5 Computer (wireless via mail)
Onsite operation Display elements
• Liquid crystal display: unlit, 8-line, 16 characters per line
• Custom configurations for presenting different measured-value and status variables
• Totalizer
Operating elements
• Local operation via plastic-coated keypad
• Quick Start menu for quick commissioning
1 2 4 5
3
Proline Promag W 800
44 Endress+Hauser
Config 5800 operating tool Config 5800 is a software operating tool which is used to configure and operate the Promag 800 measuring
device. The measuring device does not support any other operating tools.
Function scope
• Access to all the measuring device parameters:
– Via the user interface integrated in the operating tool
– Via the parameter menu
• Configuring/establishing measuring device communication via GSM, mail etc.
These parameters are only available via the parameter menu of the operating tool.
• Operation of the measuring device.
• Saving or exporting data records (parameters, events etc.).
• Saving or loading the configuration of the measuring device.
• Saving data or reading out data from the data logger.
The FXA 291 service interface (USB version) is required to connect the computer to the measuring
device. The FXA 291 service interface is not included in the scope of supply (accessory → ä 46).
Remote operation • Via Config 5800 operating tool
• Via GSM (Global System for Mobile Communication)/GPRS (General Packet Radio Service)
Languages English, German, Italian, Spanish, French
Certificates and approvals
CE mark The measuring system is in conformity with the statutory requirements of the applicable EC Directives.
These are listed in the corresponding EC Declaration of Conformity along with the standards applied.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
Drinking water approval • WRAS BS 6920
• ACS
• NSF 61
• KTW/W270
Other standards and
guidelines
• EN 60529: Degrees of protection provided by enclosures (IP code)
• EN 61010-1: Safety requirements for electrical equipment for measurement, control and laboratory use
• IEC/EN 61326: Emission in accordance with Class A requirements
GSM approvals • EN 301 511 V9.0.2
Global System for Mobile communications (GSM); Harmonized EN for mobile stations in the GSM 900 and
GSM 1800 bands covering essential requirements under article 3.2 of the R&TTE directive (1999/5/EC)
• EN 301 489-7 V1.3.1
Electromagnetic compatibility and Radio spectrum Matters (ERM);
ElectroMagnetic Compatibility (EMC) standard for radio equipment and services;
Part 7: Specific conditions for mobile and portable radio ans ancillary equipment of digital cellular radio
­telecommunications systems (GMS and DCS)
• EN 61326
Electrical equipment for measurement, control and laboratory use
EMC requirements - Part 1: General requirements
• EN 60950-1:2006 + A11: 2009 + A1:2010 + A12: 2011
Information technology equipment - Safety - Part 1: General requirements
• 47CFR15 (12/2010) Part 15
RADIO FREQUENCY DEVICES, Subpart B - Unintentional Radiators
Proline Promag W 800
Endress+Hauser 45
Declaration of Conformity CE mark
The measuring system meets the requirements of EC Directive "Electromagnetic compatibility"
(EMC Directive).
• Interference emission: EN 61326: Class A, Industry
• Interference immunity: EN 61326: Industry
A Declaration of Conformity in line with the standards cited above has been submitted and can be viewed at
Endress+Hauser.
FCC information (Federal Communications Commission)
This device generates, uses and can radiate radio frequency energy, and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this device does cause harmful
interference to radio or television reception, which can be determined by turning the device off and on, the
user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the device and receiver
• Connect the device to an outlet on a circuit different from that to which the receiver is connected.
To ensure that the device meets current FCC requirements and safety conditions, which restrict both the
maximum radio frequency output rating and human exposure to radio frequency radiation, use an antenna
with a maximum antenna gain of 2 dBi. Furthermore, a distance of at least 20 cm must be observed between
the device antenna and the user's body and everyone in the vicinity of the antenna. This distance must be
observed for all applications and uses.
Modifications
The FCC requires the manufacturer to inform users that all modifications made to this device, which are not
expressly approved by Endress+Hauser, can void the authority of the user to operate the device.
FCC statement (Federal Communications Commission)
This device complies with Part 15 of the FCC regulations.
Operation is subject to the following two conditions:
• This device cannot cause harmful interference.
• This device must accept any interference received, including interference that may cause undesired
operation.
Remarks regarding wireless equipment
The use of wireless devices can be restricted in certain situations or environments. Such restrictions can apply
in airplanes, vehicles, hospitals, in the vicinity of explosives, in hazardous areas etc. If you are unsure which
directive applies for the use of this device, request usage approval prior to switching on the device.
Proline Promag W 800
46 Endress+Hauser
Ordering information
Detailed ordering information is available from the following sources:
• In the Product Configurator on the Endress+Hauser website: www.endress.com
→ Select country → Instruments → Select device→ Product page function: Configure this product
• From your Endress+Hauser Sales Center: www.endress.com/worldwide
Product Configurator - the tool for individual product configuration
• Up-to-the-minute configuration data
• Depending on the device: Direct input of measuring point-specific information such as measuring range or
operating language
• Automatic verification of exclusion criteria
• Automatic creation of the order code and its breakdown in PDF or Excel output format
• Ability to order directly in the Endress+Hauser Online Shop
Accessories
Various accessories, which can be ordered with the device or subsequently from Endress+Hauser, are available
for the device. Detailed information on the order code in question is available from your local Endress+Hauser
Sales Center or on the product page of the Endress+Hauser website: www.endress.com.
Device-specific accessories For the transmitter
For the sensor
Communication-specific
accessories
Accessories Description
Weather protection cover Is used to protect the measuring device from the effect of weather conditions, such as
rain water, overheating due to direct sunlight, or extreme cold in winter.
Connecting cable for
Remote version
Coil and electrode cables, various lengths, reinforced cables available on request.
Ground cable Set, consisting of two ground cables for potential equalization.
Pipe mounting set Pipe mounting set for transmitter.
Conversion kit
compact → remote
For converting a compact device version to a remote device version.
Accessories Description
Ground disks for flange
connections
Are used to ground the fluid in lined measuring tubes to ensure
proper measurement.
For details, see Installation Instructions EA070D
Accessories Description
Commubox FXA291
(USB version)
Connects the measuring device to a computer with the
Config5800 software operating tool installed:
• Configuration of the measuring device for establishing GSM/GPRS communication
(only possible using the Config5800 software operating tool)
• Saving data or reading out data from the data logger.
Proline Promag W 800
Endress+Hauser 47
Sevice-specific accessories
Documentation
The document types listed are available:
• On the CD-ROM supplied with the device
• In the Download Area of the Endress+Hauser Internet site: www.endress.com → Download
Standard documentation
Supplementary device-
dependent documentation
Registered trademarks
Applicator®
Registered or registration-pending trademarks of companies in the Endress+Hauser Group.
Accessories Description
Applicator Software for selecting and sizing Endress+Hauser measuring devices:
• Calculation of all the necessary data for identifying the optimum flowmeter:
e.g. nominal diameter, pressure loss, accuracy or process connections.
• Graphic representation of the calculation results.
Administration, documentation and access to all project-related data and parameters over
the entire life cycle of a project.
Applicator is available:
• Via the Internet: https://wapps.endress.com/applicator
• On CD-ROM for local PC installation.
W@M Life cycle management for your plant
W@M supports you with a wide range of software applications over the entire process:
from planning and procurement, to the installation, commissioning and operation of the
measuring devices. All the relevant device information, such as the device status, spare
parts and device-specific documentation, is available for every device over the entire life
cycle.
The application already contains the data of your Endress+Hauser device. Endress+Hauser
also takes care of maintaining and updating the data records.
W@M is available:
• Via the Internet: www.endress.com/lifecyclemanagement
• On CD-ROM for local PC installation.
Device type Communication Document type Documentation code
5W8B**- GSM/GPRS Brief Operating
Instructions
KA00056D
Operating Instructions BA00148D
Device type Document type Approval Documentation code
Installation Instructions – Specified for each
individual accessory
Deutschland Österreich Schweiz
Endress+Hauser
Messtechnik
GmbH+Co. KG
Colmarer Straße 6
79576 Weil am Rhein
Fax 0800 EHFAXEN
Fax 0800 343 29 36
www.de.endress.com
Technische Büros
• Hamburg
•
Hannover•
Ratingen•
Frankfurt•
Stuttgart•
München•
Berlin
Vertrieb
• Beratung
• Information
• Auftrag
• Bestellung
info@de.endress.com
Tel. 0800 EHVERTRIEB
Tel. 0800 348 37 87
Service
• Help-Desk
• Feldservice
• Ersatzteile/Reparatur
• Kalibrierung
service@de.endress.com
Tel. 0800 EHSERVICE
Tel. 0800 347 37 84
Endress+Hauser
Ges.m.b.H.
Lehnergasse 4
1230 Wien
Tel.
Fax
info@at.endress.com
www.at.endress.com
+43 1 880 56 0
+43 1 880 56 335
Endress+Hauser
Metso AG
Kägenstrasse 2
4153 Reinach
Tel.
Fax
info@ch.endress.com
www.ch.endress.com
+41 61 715 75 75
+41 61 715 27 75
TI00117D/06/EN/01.12
71183809
FM+SGML9.0 ProMoDo

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Flowmeter Promag W 800-Electromagnetic-Battery Powered

  • 1. TI00117D/06/EN/01.12 71183809 Technical Information Proline Promag W 800 Electromagnetic flow measuring system The battery-powered measuring device for every water application Application • Accurate, bidirectional measurement of liquids with a minimum conductivity of ≥50 μS/cm in water applications. • The electromagnetic measuring principle is not affected by pressure or temperature. The flow profile also only has a marginal effect on the measurement result. Device properties • Nominal diameter: DN 25 to 600 (1 to 24") • Lining (HR, PU) with international drinking water approvals: KTW, WRAS, NSF, ACS • Process pressure: max. 40 bar (580 psi) • Transmitter housing made from long-life polycarbonate • Battery lasts for up to 15 years • Measuring intervals can be set individually, depending on the flow dynamics • Integrated data logger (micro SD card) Your benefits The battery-powered measuring device with integrated GSM/GPRS communication for wireless data transmission and remote configuration. Sizing - correct product selection Easy and reliable measuring device selection and sizing for any application with the Applicator tool Installation - simple and efficient • Compact design: Everything in 1 housing including batteries and GSM/GPRS modem • Certified corrosion protection (EN ISO 12944) for underwater or underground applications • No mains supply required Commissioning - reliable and intuitive Simple commissioning via Config 5800 software Operation - increased measurement availability • Measurement of volume flow • Not sensitive to process influences • Wireless remote interrogation of latest device information Cost-effective life cycle management with W@M
  • 2. Proline Promag W 800 2 Endress+Hauser Table of contents Document information. . . . . . . . . . . . . . . . . . . . . . . . . 3 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Function and system design. . . . . . . . . . . . . . . . . . . . . 4 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GSM/GPRS communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 GSM/GPRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Low flow cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Data logger (SD card) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Battery concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Battery specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Battery life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Cable specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Remote version cable specifications . . . . . . . . . . . . . . . . . . . . . . . 17 Performance characteristics. . . . . . . . . . . . . . . . . . . . 18 Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Inlet and outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Length of connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Special installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Mechanical load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . 25 GSM/GPRS signal strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Medium temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Pressure-temperature ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Pressure tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Limiting flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Pressure loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 System pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Corrosive environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 30 Design, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Measuring tube specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Fitted electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Surface roughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 GSM/GPRS antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Operability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Onsite operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Config 5800 operating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Certificates and approvals . . . . . . . . . . . . . . . . . . . . . 44 CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Drinking water approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Other standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 44 GSM approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . 46 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Device-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Communication-specific accessories . . . . . . . . . . . . . . . . . . . . . . 46 Sevice-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Standard documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Supplementary device-dependent documentation . . . . . . . . . . . . 47 Registered trademarks. . . . . . . . . . . . . . . . . . . . . . . . 47
  • 3. Proline Promag W 800 Endress+Hauser 3 Document information Symbols used Electrical symbols Symbols for types of information Symbols in graphics Symbol Meaning A0011197 Direct current A terminal at which DC voltage is present or through which direct current flows. A0011198 Alternating current A terminal at which alternating voltage (sinusoidal) is present or through which alternating current flows. A0011200 Ground connection A grounded terminal which, from the viewpoint of the user, is grounded via a grounding system. A0011199 Protective ground connection A terminal which must be connected to ground prior to establishing any other connections. A0011201 Equipotential connection A connection that must be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice. Symbol Meaning A0011182 Permitted Indicates procedures, processes or actions that are permitted. A0011183 Preferred Indicates procedures, processes or actions that are preferred. A0011200 Forbidden Indicates procedures, processes or actions that are forbidden. A0011193 Tip Indicates additional information. A0011194 Reference to documentation Refers to the corresponding device documentation. A0011195 Reference to page Refers to the corresponding page number. A0011196 Reference to graphic Refers to the corresponding graphic number and page number. Symbol Meaning 1, 2, 3 … Item numbers A, B, C etc. Views A-A, B-B, C-C etc. Sections A0013441 Flow direction ) *
  • 4. Proline Promag W 800 4 Endress+Hauser Function and system design Measuring principle Following Faraday's law of magnetic induction, a voltage is induced in a conductor moving through a magnetic field. In the electromagnetic measuring principle, the flowing medium is the moving conductor. The voltage induced is proportional to the flow velocity and is supplied to the amplifier via two measuring electrodes. The flow volume is calculated via the pipe cross-sectional area. The DC magnetic field is created through a switched direct current of alternating polarity. A0017035 Ue = B · L · v ; Q = A · v Ue Induced voltage B Magnetic induction (magnetic field) L Electrode spacing v Flow velocity Q Volume flow A Pipe cross-section I Current strength Measuring system The device consists of a transmitter and a sensor. Two device versions are available: • Compact version – the transmitter and sensor form a mechanical unit. • Remote version – the transmitter and sensor are mounted separately from one another. Transmitter Sensor I L B I Ue Promag 800 A0017117 Device versions and materials: • Compact housing: polycarbonate plastic • Wall-mount housing: polycarbonate plastic Configuration • Local operation, key-based operation, eight-line • Config5800 software operating tool Separate GSM/GPRS antenna optionally available. Promag W (DN ≤300) A0017040 Nominal diameters: DN 25 to 300 (1 to 12") Materials: • Sensor: aluminum coated AlSi10Mg, optional: fully welded with protective varnish • Measuring tube: stainless steel 1.4301/304, 1.4306/304L • Liner: polyurethane, hard rubber • Electrodes: 1.4435, Alloy C-22 • Connection housing, remote version: aluminum coated AlSi10Mg, optional: polycarbonate plastic (IP68)
  • 5. Proline Promag W 800 Endress+Hauser 5 Device design A0016254 Primary components of the measuring device 1 Cover for transmitter housing 2 Display and operating module 3 Cover for battery compartment 4 GSM antenna (optional: only supplied with delivery if the "GSM/GPRS" option is ordered) 5 Batteries (number depends on the order, battery concept → ä 8) 6 Bracket for electronics board incl. battery compartment 7 Transmitter housing 8 Sensor Promag W (DN >300) A0017041 Nominal diameters: DN 350 to 600 (14 to 24") Materials: • Sensor: carbon steel with protective varnish • Measuring tube: stainless steel 1.4301/304, 1.4306/304L • Liner: polyurethane, hard rubber • Electrodes: 1.4435, Alloy C-22 • Connection housing, remote version: aluminum coated AlSi10Mg 1 2 3 4 5 6 7 8
  • 6. Proline Promag W 800 6 Endress+Hauser GSM/GPRS communication Wireless GSM/GPRS transmission of information Data can be transmitted to and from the measuring device via wireless communication. Ideal for applications in which the measuring point is installed in a remote location, making tasks like reading counters very time- consuming activities. As it is possible to configure limit value monitoring with alarms signaled by e-mail or SMS, operators can respond specifically to local changes: • SMS: receive alarms, query totalizer counter readings, change the device configuration etc. • E-mail: The data saved by the data logger are sent by e-mail in a defined period of time (e.g. once a day). A CSV-file is attached to the e-mail. E-mails can only be sent to an SMTP server that does not require a password and user name. Port 25 normally fulfills these criteria. This must be verified by your e-mail provider. It is important to ensure that the signal of the mobile communications network is strong enough to enable the system to dial into the GPRS/GSM network. Mobile communications network (GSM: Global System for Mobile Communications ) Data can be transmitted via a mobile communications network with the GSM/GPRS modem. The modem can be configured as a point-to-point connection or as a modem that can be openly accessed via the Internet/ intranet. A SIM card from a mobile communications provider is required for the GSM/GPRS mode. The communication is established via the data channel of the SIM card. Additional activation might be required for this card depending on the GSM/GPRS provider. The SIM card must be activated for GPRS operation. A0017029 Operation of the measuring device in the mobile communications network 1 Measuring device with SIM card 2 Cellular phone 3 GSM network 4 GPRS network 5 Web server (provider) 6 Laptop (customer) GPRS support GPRS (General Packet Radio Services) is a mobile communications technology that takes advantage of the benefits afforded by package­oriented data transmission and channel bundling. In contrast to normal connections, an entire channel is not reserved for the duration of the connection between the mobile device and the base station when transmitting data via GPRS. Instead, the data are grouped into data packets which can be transmitted depending on the requirements and capacity. Higher transmission rates are possible with packet-based data transmission. This allows the measuring system to connect periodically to the Internet, an intranet or a mailbox. Data are then only transmitted if required, such as if a new e-mail is sent or received. Therefore communication via GPRS-based operation of the measuring system provides the simplest and most cost-effective way of connecting a measuring point periodically to the Internet or an intranet. 1 – 4GHI 7PORS * 2ABC 5JKL 8TUV 0+ 3DEF 6MNO 9WXYZ // WWW 1 2 5 6 3 4 3
  • 7. Proline Promag W 800 Endress+Hauser 7 Input Measured variable Direct process variables Flow velocity (proportional to induced voltage) Calculated process variables Mass flow Measuring range Typically v = 0.01 to 10 m/s (0.03 to 33 ft/s) with the specified accuracy To calculate the measuring range, use the Applicator sizing tool (→ ä 46) Recommended measuring range "Limiting flow" section Operable flow range Over 1000 : 1 Input signal Status input (auxiliary input) • U = 3 to 40 V DC • R = 5 kΩ • Galvanically isolated • Can be configured for: totalizer reset, positive zero return, error message reset. Output Output signal Status/pulse output • Passive • Opto-MOS (opto-isolated output) • Max. switching voltage: 40 V DC / 28 V AC • Max. switching current: 100 mA • Max. Ron: 70 Ω • Max. switching frequency (RL = 240 Ω, VOUT = 24 V DC): 50 Hz • Isolated from other secondary circuits: 500 V DC GSM/GPRS GSM/GPRS modem • For data transmission via a GSM network • Integrated on the electronics board • Quad-band: 850, 900, 1800, 1900 MHz • Mail and messaging (SMS) functions – Measuring device configuration – Measuring device diagnostics – Flow protocol data (automatic transmission) – Totalizer: positive/negative partial, total, net values (automatic transmission) – Alarms (at the time of the event) Signal on alarm Status/pulse output “Not conductive” in the event of fault or power supply failure Low flow cutoff Switch points can be selected for low flow cutoff between 0 and 25% of the full scale value. Galvanic isolation All circuits for inputs, outputs and power supply are galvanically isolated from each other.
  • 8. Proline Promag W 800 8 Endress+Hauser Data logger (SD card) • The integrated data logger can log the following data: – Reference data: time, date, consecutive numbers in list etc. – Totalizer counter readings: positive and negative total/partial, net total/partial – Flow: in volume unit (e.g. m3/h) or in % – Measuring cycles per hour, state of charge of the individual battery packs (B1, B2, B3), temperature of the electronics board • Configurable save cycle: 15 seconds to 24 hours. • The data of the data logger are not lost if the battery is replaced. The data logger gives users the option of second, parallel data recording in a higher resolution within a specific period of time. The data are saved daily in a new file on the micro SD card (storage capacity 2 GB). Via the FXA291 service interface, the files can be saved for evaluation on a PC or laptop with the Config5800 operating software. It is also possible to transmit the files by e-mail via the GSM/GPRS modem, which is available as an option. Power supply Battery concept Battery arrangement options Three battery terminals are available in the measuring device. These terminals are assigned different uses depending on the number and arrangement of the batteries. B1 and B2 are the terminals for power supply to the measuring device, B3 is the terminal for the GSM/GPRS modem. The measuring device is initially powered by the batteries in terminal B2. If the voltage supplied by these batteries becomes too low, the measuring device issues a message and switches automatically to the battery in terminal B1. If power is supplied to the measuring device externally and the power supply fails, the battery in terminal B1 acts as a backup power supply. The GSM/GPRS modem is always powered by the battery in terminal B3. This is also the case if the measuring device uses an external power supply. Configuration 1 Configuration 2 Configuration of batteries Connectors Number of batteries Battery usage A0017127 B 1 1 Backup power supply for the measuring device B 2 1 Power supply for the measuring device B 3 – Power supply for the GSM/GPRS modem "Power supply" order feature for this configuration: 5W8B**–***F0******** Configuration of batteries Connectors Number of batteries Battery usage A0017128 B 1 1 Backup power supply for the measuring device B 2 3 Power supply for the measuring device B 3 – Power supply for the GSM/GPRS modem "Power supply" order feature for this configuration: 5W8B**–***G0******** B2 B1 B1 B2 B3 B1 B1 B2 B3 B2
  • 9. Proline Promag W 800 Endress+Hauser 9 Configuration 3 Configuration 4 Configuration 5 Configuration 6 Battery specifications • Lithium-thionyl chloride high-power batteries (size D) • 3.6 V DC • Not rechargeable • 19 Ah nominal capacity at 20 °C (per battery) • Battery lasts for up to 15 years (→ Battery life) • Required battery quantity and possible battery arrangement → ä 8 Lithium-thionyl chloride high-power batteries are categorized as Class 9: "Miscellaneous Hazardous Materials". Comply strictly with the hazardous material regulations described in the safety data sheet. You can request the safety data sheet from your Endress+Hauser Sales Center. Configuration of batteries Connectors Number of batteries Battery usage A0017129 B 1 3 Backup power supply for the measuring device B 2 3 Power supply for the measuring device B 3 – Power supply for the GSM/GPRS modem "Power supply" order feature for this configuration: 5W8B**–***H0******** Configuration of batteries Connectors Number of batteries Battery usage A0017130 B 1 1 Backup power supply for the measuring device B 2 – Power supply for the measuring device B 3 – Power supply for the GSM/GPRS modem Powered via external power supply Power supply for the measuring device "Power supply" order feature for this configuration: 5W8B**–***J0******** Configuration of batteries Connectors Number of batteries Battery usage A0017131 B 1 1 Backup power supply for the measuring device B 2 2 Power supply for the measuring device B 3 3 Power supply for the GSM/GPRS modem "Power supply" order feature for this configuration: 5W8B**–***HP******** Configuration of batteries Connectors Number of batteries Battery usage A0017132 B 1 1 Backup power supply for the measuring device B 2 – Power supply for the measuring device B 3 3 Power supply for the GSM/GPRS modem Powered via external power supply Power supply for the measuring device "Power supply" order feature for this configuration: 5W8B**–***KP******** B1 B2 B3 B2B1 B1 B1 B2 B3 B1 B1 B2 B3 B3 B2 B1 B1 B2 B3 B3
  • 10. Proline Promag W 800 10 Endress+Hauser Battery life The battery has a maximum battery life of 15 years. The battery life, and thereby the availability of the measuring device if powered by batteries, depends on a number of factors, including: • The number of batteries • The ambient conditions • The frequency of data transmission via the GSM/GPRS modem • The size of the files transmitted • The interface activities (use of local operation, GSM/GPRS modem etc.) • The selected measured value acquisition method: – "MAX. LIVE" (max. battery life): measured value acquired every 15 seconds. – "SMART" (dynamic control of measurement data acquisition): measured value acquisition depends on the flow profile. The measuring device records the measured value every 5 seconds. The frequency of the measured value acquisition cycle is increased if the measuring device detects a change in the flow profile. The measuring device is supplied with the "SMART" measuring mode as standard. – "AVERAGE": measured value acquisition every 3 seconds. – "CONTINUOUS": continuous measured value acquisition. A0017032 Operating principle of the different measured value acquisition methods 1 Flow profile a CONT.PWR b AVERAGE c MAX. LIFE d SMART Contact your Endress+Hauser Sales Center to calculate the battery life for your specific operating conditions. 1 a b c d 5/10 Hz 3 Sec. 15 Sec. 5 Sec.
  • 11. Proline Promag W 800 Endress+Hauser 11 Terminal assignment Transmitter A0017259 Transmitter terminal assignment A Terminals: connection of external power supply (optional) B Terminals: signal transmission via inputs and outputs, connection of remote version Terminals (A): connection of external power supply (optional) Terminals (B): signal transmission via inputs and outputs, connection of remote version Power supply Power from batteries • 3.6 V DC • 19 Ah nominal capacity at 20 °C (per battery) • Max. power: 200 mW Battery life → ä 10 Supply voltage via external power supply (optional) • 100 to 240 V AC / 12 to 60 V DC • 44 to 66 Hz • Max. power: 3 W • A battery to act as a back up if the power supply fails " Caution! The values specified for the supply voltage may not be exceeded. Power consumption Switch-on current: • Max. 90 A at 240 V AC • Max. 6 A at 24 V DC 17 16 15 14 10 9 8 7 6 5 13 12 11 4 3 2 1 ) 1 2 3 A B External power supply Terminal Connection 1 Protective ground 2 N – 3 L + Inputs Outputs Terminal Connection Terminal Connection 5 Input 1 (+) 14 Shield, output 1 and 2 6 Input 1 (–) 15 Output 1 (+) 16 Output 2 (+) 17 Output 1 and 2 (–) Remote version connection Terminal Connection 1 Electrode E1 2 Electrode E2 3 Shield, electrode E1 4 Shield, electrode E2 11 Reference electrode 12 Coil current cable B2 13 Coil current cable B1
  • 12. Proline Promag W 800 12 Endress+Hauser Power supply failure Lasting min. ½ cycle frequency: The battery in terminal B1 acts as a power backup if power is supplied to the measuring device externally and the power supply fails. Electrical connection Connecting the transmitter Cable entries for the compact version A0016457 Fig. 1: Cable entries for the compact version 1 Connection terminal for GSM antenna (optional) 2 External power supply (optional) 3 Inputs/outputs Connecting the inputs and outputs A0017026 Connecting the outputs 1 Output 1 2 Output 2 3 Input 1 1 2 3 17 16 15 14 10 9 8 7 6 5 13 12 11 4 3 2 1 – 2 + – + 1 – + 3 Inputs Outputs Terminal Connection Terminal Connection 5 Input 1 (+) 14 Shield, output 1 and 2 6 Input 1 (–) 15 Output 1 (+) 16 Output 2 (+) 17 Output 1 and 2 (–)
  • 13. Proline Promag W 800 Endress+Hauser 13 Connecting the external power supply (optional) A0017028 Connecting the external power supply (optional) Orderable combinations: Connecting the remote version Cable entries for the remote version A0016458 Cable entries for the remote version 1 Connection terminal for GSM antenna (optional) 2 External power supply (optional) 3 Inputs/outputs 4 Coil current cable 5 Electrode cable 17 16 15 14 10 9 8 7 6 5 13 12 11 4 3 2 1 N– L+ ) ) 1 2 3 External power supply Terminal Connection 1 Protective ground 2 N – 3 L + Ordered feature "Power supply" Power supply Number of batteries 5W8B**-***J********* 100 to 240 V AC 12 to 60 V DC 1 back-up battery 5W8B**-***K********* 100 to 240 V AC 12 to 60 V DC 1 back-up battery 3 batteries for GSM/GPRS module 1 2 3 4 5
  • 14. Proline Promag W 800 14 Endress+Hauser Connecting the remote version A0017027 Connecting the remote version 1 Transmitter terminals 2 Sensor terminals 3 Coil current cable 4 Electrode cable Potential equalization Requirements Please consider the following to ensure correct measurement: • The fluid and sensor have the same electrical potential • Company-internal grounding concepts • Material and grounding of the pipes Connection example in standard situations Metal, grounded pipe A0016315 Potential equalization via Measuring tube 1 2 3 4 17 16 15 14 10 9 8 7 6 5 13 12 11 4 3 2 1 5 7 4 3742 41 Sensor Transmitter Terminal Connection Terminal Connection 5 Electrode E1 1 Electrode E1 7 Electrode E2 2 Electrode E2 4 Reference electrode, Terminals bridged 3 Shield, electrode E1 37 4 Shield, electrode E2 41 Coil current cable B2 11 Reference electrode 42 Coil current cable B1 12 Coil current cable B2 13 Coil current cable B1
  • 15. Proline Promag W 800 Endress+Hauser 15 Connection example in special situations Metal, ungrounded pipe without liner This connection method is also to be used when: • Potential equalization is not customary • Equalizing currents are present A0016317 Potential equalization via ground terminal and pipe flanges For mounting consider the following: • Connect both sensor flanges to the particular pipe flange via a ground cable and ground them. Ground cable = copper wire, at least 6 mm² (0.0093 in²). • Connect the transmitter or sensor connection housing, as applicable, to ground potential by means of the ground terminal provided for the purpose. For mounting the ground cable: – If DN ≤ 300 (12"): Mount the ground cable directly on the conductive flange coating of the sensor with the flange screws. – If DN ≥ 350 (14"): Mount the ground cable directly on the metal transport bracket. For remote version: The ground terminal in the example refers to the sensor and not to the transmitter. The required ground cable can be ordered from Endress+Hauser → ä 46. Plastic pipe or pipe with insulating lining This connection method is also to be used when: • Potential equalization is not customary • Equalizing currents are present A0016318 Potential equalization via ground terminal and ground disk For mounting consider the following: The ground disks have to be connected to the ground terminal via a ground cable and to the ground potential. Ground cable = copper wire, at least 6 mm² (0.0093 in²). For remote version: The ground terminal in the example refers to the sensor and not to the transmitter. The required ground cable can be ordered from Endress+Hauser → ä 46. DN 300£ DN 350³
  • 16. Proline Promag W 800 16 Endress+Hauser Pipe with cathodic protection This connection method only take place, if both of the following requirements are fulfilled: • Metal pipe without liner or pipe with electrically conductive liner • Cathodic protection is integrated in the operator protection A0016319 Potential equalization and cathodic protection 1 Isolating transformer power supply 2 Electrically isolated to pipe 3 Capacitor 1. Connect the measuring device potential-free compared to protective earth to the power supply. 2. Install the measuring device electrically isolated in the pipe. 3. Connect the two flanges of the pipe with a ground cable. Ground cable = copper wire, at least 6 mm² (0.0093 in²). 4. By connecting the shielding of the signal cables a capacitor has to be used. For remote version: The ground terminal in the example refers to the sensor and not to the transmitter. The required ground cable can be ordered from Endress+Hauser → ä 46. Terminals Plug-in terminals for core cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG) Cable entry Power supply cable, signal cable (inputs/outputs) and connecting cable for remote version • Cable entry – Standard: M20 × 1.5 (8 to 12 mm / 0.31 to 0.47 in) – For reinforced cables: M20 × 1.5 (9.5 to 16 mm / 0.37 to 0.63 in) • Thread: ½" NPT, G ½" If using metal cable entries, the optional ground plate for cable entries must be used. Cable specification • Permitted temperature range: –40 to 80 °C (–40 to 176 °F), Minimum ambient temperature: + 20 K • A shielded cable is recommended. • Stripped length: 6 mm • Strand (flexible): 2.5 mm² • Cable diameter – With cable glands supplied: M20 × 1.5 with cable Ø 6 to 12 mm (0.24 to 0.47 in) – Plug-in screw terminals: core cross-sections 0.5 to 2.5 mm² (20 to 14 AWG) 1 / + – 2 /2 / 3 /
  • 17. Proline Promag W 800 Endress+Hauser 17 Remote version cable specifications Electrode cable • 3 × 0.38 mm² PVC cable with common, braided copper shield (∅ ∼ 7 mm) and individually shielded cores • Conductor resistance: ≤ 50 Ω/km • Capacitance: core/shield: ≤ 420 pF/m • Operating temperature: –20 to +80 °C (–4 to 176 °F) • Cable cross-section: max. 2.5 mm2 Coil current cable • 2 × 0.75 mm² PVC cable with common, braided copper shield (Ø ∼ 7 mm) • Conductor resistance: ≤ 37 Ω/km • Capacitance: core/core, shield grounded: ≤ 120 pF/m • Operating temperature: –20 to +80 °C (–4 to 176 °F) • Cable cross-section: max. 2.5 mm² • Test voltage for cable insulation: ≥1433 V AC r.m.s 50/60 Hz or ≥2026 V DC A0003194 Cable cross-section a Electrode cable b Coil current cable 1 Core 2 Core insulation 3 Core shield 4 Core jacket 5 Core reinforcement 6 Cable shield 7 Outer jacket Reinforced connecting cables As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. Use a reinforced connecting cable in the following situations: • When laying the cable directly in the ground • Where there is a risk of damage from rodents • If using the device below IP68 degree of protection Operation in zones of severe electrical interference The measuring device complies with the general safety requirements in accordance with EN 61010-1 and the EMC requirements of IEC/EN 61326. " Caution! Grounding is by means of the ground terminals provided for the purpose inside the connection housing. Ensure that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible. 1 2 3 4 5 6 7 a b
  • 18. Proline Promag W 800 18 Endress+Hauser Performance characteristics Reference operating conditions To DIN EN 29104 • Fluid temperature: (+28 ± 2) °C / (+82 ± 4) °F • Ambient temperature range: (+22 ±2) °C / (+72 ± 4) °F • Warm-up period: 30 minutes Installation conditions • Inlet run > 10 × DN • Outlet run > 5 × DN • Sensor and transmitter grounded. • The sensor is centered in the pipe. The minimum conductivity information refers to measured value acquisition with the "CONT.PWR" profile (continuous operation, the device records the maximum number of measured values, parameter Prof., MPROF). Values can deviate if another profile is selected for measured value acquisition. Maximum measured error Pulse output ±0.5% o.r. ± 2 mm/s (±0.5% o.r. ± 0.08 in/s) o.r. = of reading Fluctuations in the power supply do not have any effect within the specified range. A0003200 Max. measured error in % of reading Repeatability Max. ±0.2% o.r. ± 2.0 mm/s (±0.5% o.r. ± 0.08 in/s) o.r. = of reading 2.5 [%] 2.0 1.5 1.0 0.5 0 0.5 % 0 1 2 4 6 8 10 [m/s] v 5 10 15 20 25 30 32 [ft/s]0
  • 19. Proline Promag W 800 Endress+Hauser 19 Installation No special measures such as supports are necessary. External forces are absorbed by the construction of the device. Mounting location Preferably install the sensor in an ascending pipe, and ensure a sufficient distance (≥2 x DN) to the next pipe elbow. A0017061 Selecting the mounting location To prevent measuring errors from gas bubbles accumulating in the measuring tube, avoid the following mounting locations in the pipe: • Highest point of a pipeline • Directly upstream of a free pipe outlet in a down pipe Installation in down pipes Install a siphon or a vent valve downstream of the sensor in down pipes whose length h ≥5 m (h ≥16.4 ft). This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. This measure also prevents the system losing prime, which could cause air pockets. Information on the lining's resistance to partial vacuum can be found in the "Pressure tightness" section (→ ä 27) A0017064 Installation in a down pipe 1 Vent valve 2 Pipe siphon h Length of down pipe, h ≥5 m (h ≥16.4 ft) h h 2 1
  • 20. Proline Promag W 800 20 Endress+Hauser Installation in partially filled pipes with a gradient Partially filled pipes with gradients necessitate a drain-type configuration. Risk of solids accumulating. • Do not install the sensor at the lowest point in the drain. • It is advisable to install a cleaning valve. A0017063 Installation in a partially filled pipe For very heavy sensors If the nominal diameter DN ≥350 (DN ≥14 in), mount the sensor on a foundation of adequate load-bearing strength. Do not support the weight of the sensor on the metal casing as this could damage the metal casing and the internal magnetic coils. A0016276 Correct support for large nominal diameters DN ≥350 (DN ≥14 in) ³ 5 x DN ³ 2 x DN
  • 21. Proline Promag W 800 Endress+Hauser 21 For permanent immersion in water A fully welded remote version of the Promag W with IP68 protection is optionally available for permanent immersion in water to a depth of ≤3 m (≤10 ft). The measuring device satisfies diverse corrosion protection categories in accordance with EN ISO 12944. The fully welded design along with the connection compartment sealing system ensure that moisture cannot enter the measuring device. The connecting cables of the remote version can be ordered: • With pre-terminated cables that are already connected to the sensor. • Optionally: With pre-terminated cables, where the cables are connected by the customer onsite (incl. tools for sealing the connection compartment). A0017296 Installation for permanent immersion in water For buried applications A remote version of the Promag W with IP68 protection is optionally available for buried applications. The measuring device satisfies the certified corrosion protection Im3 in accordance with EN ISO 12944. It can be used directly underground without the need for additional protective measures. The device is installed in accordance with the usual regional installation regulations (e.g. EN DIN 1610). The connecting cables of the remote version can be ordered: • With pre-terminated cables that are already connected to the sensor. • Optionally: With pre-terminated cables, where the cables are connected by the customer onsite (incl. tools for sealing the connection compartment). A0017298 Installation for buried applications ££3(10) m (ft)
  • 22. Proline Promag W 800 22 Endress+Hauser Orientation The direction of the arrow on the sensor nameplate helps to match the sensor with the direction of flow (direction of fluid flow through the pipe). An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. Vertical orientation Vertical orientation is optimal in the following scenarios: • For self-emptying piping systems. • For sludge containing sand or stones where the solids tend to settle at the bottom. A0015591 Vertical orientation Horizontal orientation The measuring electrode plane should be horizontal in the case of horizontal orientation. This prevents brief insulation of the two measuring electrodes by entrained air bubbles. A0016260 Horizontal orientation 1 EPD electrode for the detection of empty pipes (not supported by the measuring device) 2 Measuring electrodes for signal detection 3 Reference electrode for potential equalization Inlet and outlet runs If possible, install the sensor upstream from fittings such as valves, T-pieces, elbows, etc. Observe the following inlet and outlet runs to comply with accuracy specifications: • Inlet run ≥ 5 × DN • Outlet run ≥ 2 × DN A0016275 Inlet and outlet runs A A 1 2 3 2 5 × DN³ ³ 2 × DN
  • 23. Proline Promag W 800 Endress+Hauser 23 Adapters Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in larger-diameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders. The nomogram only applies to liquids of viscosity similar to water. Determining the pressure loss: 1. Calculate the ratio of the diameters d/D. 2. From the nomogram read off the pressure loss as a function of flow velocity (downstream from the reduction) and the d/D ratio. A0016359 Pressure loss due to adapters Length of connecting cable The maximum connecting cable length is 20 m (35.6 ft). When mounting the remote version, please note the following to achieve correct measuring results: • Fix the cable run or route it in an armored conduit. Cable movements can falsify the measuring signal especially in the case of low fluid conductivities. • Route the cable well clear of electrical machines and switching elements. • Ensure potential equalization between sensor and transmitter, if necessary. Special installation Weather protection cover To ensure that the optional weather protection cover can be easily opened, maintain the following minimum head clearance: 350 mm (200 in) 100 10 0.5d / D [mbar] 0.6 0.7 0.8 0.9 1 m/s 2 m/s 3 m/s 4 m/s 5 m/s 6 m/s 7 m/s 8 m/s 1 Dd max. 8°
  • 24. Proline Promag W 800 24 Endress+Hauser Environment Ambient temperature range Transmitter –20 to +60 °C (–4 to +140 °F) Sensor • Flange material carbon steel: –10 to +60 °C (14 to +140 °F) • Flange material stainless steel: –40 to +60 °C (–40 to +140 °F) The permitted temperature range of the measuring tube lining may not be undershot or overshot, "Medium temperature range" section. Note the following points: • Install the measuring device in a shady location. – Avoid direct sunlight, particularly in warm climatic regions. – Avoid direct exposure to weather conditions. If necessary use a protective cover or weather protector. • The transmitter must be mounted separate from the sensor if both the ambient and fluid temperatures are high. • If the measuring device is to be operated with the AVERAGE, SMART or MAX.LIFE profile at low ambient temperatures, regular housing heating should be provided if necessary. Storage temperature The storage temperature corresponds to the operating temperature range of the measuring transmitter and the appropriate measuring sensors. Note the following points: • The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures. • A storage location must be selected where moisture does not collect in the measuring device. This will help prevent fungus and bacteria infestation which can damage the liner. • Never remove any protection caps or protective covers mounted before installing the measuring device. • Also be mindful of the following when storing the batteries: – Avoid any short-circuiting of the battery poles. – The storage temperature should preferably be ≤21°C (≤70 °F). – Store in a dry, dust-free atmosphere that is not subject to large fluctuations in temperature. – Protect from sunlight. – Do not store near heaters. Altitude –200 to 2000 m (–656 to 5602 ft) Atmosphere If a plastic transmitter housing is permanently exposed to certain steam and air mixtures, this can damage the housing. If you are unsure, please contact your Endress+Hauser Sales Center for clarification. Degree of protection Transmitter • Standard: IP66/67, Type 4X enclosure • When housing is open: IP20, Type 1 enclosure Sensor • Standard: IP66/67, Type 4X enclosure • Optionally available for remote version: – IP66/67, Type 4X enclosure; fully welded, with protective varnish EN ISO 12944 C5-M. Suitable for use in corrosive atmospheres. – IP68, Type 6P enclosure; fully welded, with protective varnish EN ISO 12944 C5-M. Suitable for permanent immersion in water ≤ 3 m (10 ft). – IP68, Type 6P enclosure; fully welded, with protective varnish EN ISO 12944 Im2/Im3. Suitable for permanent immersion in saline water ≤ 3 m (10 ft) or underground. Shock resistance Acceleration up to 2 g following IEC 600 68-2-6
  • 25. Proline Promag W 800 Endress+Hauser 25 Vibration resistance Acceleration up to 2 g following IEC 600 68-2-6 Mechanical load Transmitter housing • The transmitter housing must be protected against mechanical effects, such as shock, impact etc. It is sometimes preferable to use the remote device version. • The transmitter housing must never be used as a ladder or climbing aid! Electromagnetic compatibility (EMC) In accordance with IEC/EN 61326 GSM/GPRS signal strength It is important to ensure that the signal of the mobile communications network is strong enough to enable the system to dial into the GPRS/GSM network. Process Medium temperature range Sensor The permissible temperature depends on the lining of the measuring tube. • –20 to +50 °C (–4 to +122 °F) for polyurethane, DN 25 to 600 (1 to 24") • 0 to +80 °C (+32 to +176 °F) for hard rubber, DN 50 to 600 (2 to 24") Conductivity The minimum conductivity is 50 μS/cm. Pressure-temperature ratings The following material load diagrams refer to the entire device and not just the process connection. Flange connection according to EN 1092-1 (DIN 2501) A0005594 PN 6/10/16/25/40, materials C22, FE 410W B and S235JRG2, DN 25 to 600 (1 to 24") PN25 PN16 PN10 PN 6 PN40 0 5 10 15 20 25 35 30 40 [bar][psi] -60 -40 -20 0 20 40 60 80 100 120 140 160 180 [°C] 360 [°F]0-40 100 200 300 200 100 400 300 500 600 0
  • 26. Proline Promag W 800 26 Endress+Hauser Flange connection according to EN 1092-1 (DIN 2501) A0005304 PN 6/10/16/25/40, materials 1.4571/316L, DN 25 to 600 (1 to 24") Flange connection according to ASME B16.5 A0003226 Class 150/300, materials A 105, DN 25 to 600 (1 to 24") Flange connection according to ASME B16.5 A0005307 Class 150/300, materials F316L, DN 25 to 600 (1 to 24") PN25 PN16 PN10 PN40 PN 6 0 5 10 15 20 25 35 30 40 [bar][psi] -60 -40 -20 0 20 40 60 80 100 120 140 160 180 [°C] 360 [°F]0-40 100 200 300 200 100 400 300 500 600 0 Class300 Class150 0 10 20 30 40 50 [bar][psi] -40 -20 0 20 40 60 80 100 120 140 160 180 [°C] 360 [°F]0-40 100 200 300 200 100 400 300 500 600 700 800 900 0 60 Class300 Class150 0 10 20 30 40 50 [bar][psi] -40 -20 0 20 40 60 80 100 120 140 160 180 [°C] 360 [°F]0-40 100 200 300 200 100 400 300 500 600 700 800 900 0 60
  • 27. Proline Promag W 800 Endress+Hauser 27 Flange connection according to JIS B2220 A0003228 10K/20K, materials HII, S235JRG2 and 1.0425/316L, DN 25 to 300 (1 to 12") Flange connection according to AS 2129 and AS 4087 A0005595 Table E, materials A105, S235JRG2 and S275JR, DN 50 to 600 (2 to 48"); PN 16, materials A105, S275JR, DN 50 to 600 (2 to 48") Pressure tightness Liner: polyurethane, hard rubber Limiting flow The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum velocity of flow is between 2 and 3 m/s (6.56 to 9.84 ft/s). Also match the velocity of flow (v) to the physical properties of the fluid: • v < 2 m/s (v < 6.5 ft/s): for abrasive fluids (potter's clay, lime milk, ore slurry etc.) • v > 2 m/s (v > 6.5 ft/s): for fluids producing buildup (wastewater sludge etc.) 10K 20K -40 -20 0 20 40 60 80 100 120 140 160 180 [°C] 0 10 20 30 [bar] 360 [°F]0-40 100 200 300 [psi] 200 100 400 300 0 -40 -20 0 20 40 60 80 100 120 140 160 [°C] 0 10 5 20 15 [bar] 0-40 100 200 300 [°F] [psi] 200 100 300 0 TableE PN16 Promag W Nominal diameter Measuring tube liner Liner pressure tightness: limit values for absolute pressure at different fluid temperatures [mm] [in] 25 °C/77°F 50 °C/122°F 80° C/176 °F [mbar]/[psi] [mbar]/[psi] [mbar]/[psi] 25…600 1…24" Polyurethane 0 0 - 50…600 2…24" Hard rubber 0 0 0
  • 28. Proline Promag W 800 28 Endress+Hauser Flow characteristic values in SI units Flow characteristic values in US units Nominal diameter Recommended flow min./max. full scale value Factory setting Full scale value Pulse value approx. 2 pulse/s for Low flow cut off [mm] (v ≈ 0.3 or 10 m/s) (v ≈ 2.5 m/s) (v ≈ 2.5 m/s) (v ≈ 0.04 m/s) 25 9…300 dm³/min 75 dm3/min 0.03 dm3 2 dm3/min 32 15…500 dm³/min 125 dm3/min 0.05 dm3 4 dm3/min 40 25…700 dm³/min 200 dm3/min 0.08 dm3 6 dm3/min 50 35…1100 dm³/min 300 dm3/min 0.10 dm3 10 dm3/min 65 60…2000 dm³/min 500 dm3/min 0.20 dm3 15 dm3/min 80 90…3000 dm³/min 750 dm3/min 0.30 dm3 20 dm3/min 100 145…4700 dm³/min 1200 dm3/min 0.50 dm3 40 dm3/min 125 220…7500 dm³/min 1850 dm3/min 0.75 dm3 60 dm3/min 150 20…600 m³/h 150 m3/h 0.001 m3 5 m3/h 200 35…1100 m³/h 300 m3/h 0.002 m3 10 m3/h 250 55…1700 m³/h 500 m3/h 0.003 m3 15 m3/h 300 80…2400 m³/h 750 m3/h 0.004 m3 20 m3/h 350 110…3300 m³/h 1000 m3/h 0.006 m3 25 m3/h 375 140…4200 m³/h 1200 m3/h 0.008 m3 35 m3/h 400 140…4200 m³/h 1200 m3/h 0.008 m3 35 m3/h 450 180…5400 m³/h 1500 m3/h 0.010 m3 40 m3/h 500 220…6600 m³/h 2000 m3/h 0.012 m3 50 m3/h 600 310…9600 m³/h 2500 m3/h 0.017 m3 80 m3/h Nominal diameter Recommended flow min./max. full scale value Factory setting Full scale value Pulse value approx. 2 pulse/s for Low flow cut off [in] (v ≈ 0.3 or 10 m/s) (v ≈ 2.5 m/s) (v ≈ 2.5 m/s) (v ≈ 0.04 m/s) 1" 2.5…80 gal/min 20 gal/min 0.008 gal 0.60 gal/min – 4…130 gal/min 30 gal/min 0.015 gal 1.00 gal/min 1 1 /2" 7…190 gal/min 50 gal/min 0.02 gal 1.50 gal/min 2" 10…300 gal/min 80 gal/min 0.03 gal 2.50 gal/min 2 ½" 16…500 gal/min 150 gal/min 0.05 gal 4.00 gal/min 3" 24…800 gal/min 200 gal/min 0.08 gal 6.00 gal/min 4" 40…1250 gal/min 300 gal/min 0.15 gal 10.0 gal/min 5" 60…1950 gal/min 500 gal/min 0.20 gal 15.0 gal/min 6" 90…2650 gal/min 700 gal/min 0.30 gal 20.0 gal/min 8" 155…4850 gal/min 1200 gal/min 0.50 gal 40.0 gal/min 10" 250…7500 gal/min 2000 gal/min 0.80 gal 60.0 gal/min 12" 350…10600 gal/min 3000 gal/min 1.15 gal 80.0 gal/min 14" 500…15000 gal/min 4000 gal/min 1.50 gal 115.0 gal/min 15" 600…19000 gal/min 5000 gal/min 2.00 gal 150.0 gal/min 16" 600…19000 gal/min 5000 gal/min 2.00 gal 150.0 gal/min 18" 800…24000 gal/min 6500 gal/min 2.50 gal 200.0 gal/min 20" 1000…30000 gal/min 7500 gal/min 3.00 gal 250.0 gal/min 24" 1400…44000 gal/min 12000 gal/min 5.00 gal 350.0 gal/min
  • 29. Proline Promag W 800 Endress+Hauser 29 Pressure loss • No pressure loss if the sensor is installed in a pipe of the same nominal diameter. • Pressure losses for configurations incorporating adapters according to DIN EN 545 (see “Adapters”→ ä 23) System pressure Sensors may not be installed on the pump suction side. This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. Information on the lining's resistance to partial vacuum can be found in the "Pressure tightness" section → ä 27. If reciprocating, diaphragm or peristaltic pumps are used, it might be necessary to install pulse dampers. For information on the measuring system's resistance to vibration and shock, see the "Shock resistance" and "Vibration resistance" sections → ä 24. A0015594 Installation if using pumps Vibrations In the event of very strong vibrations, the pipe and sensor must be supported and fixed. It is also advisable to mount the sensor and transmitter separately. For information on the measuring system's resistance to vibration and shock, see the "Shock resistance" and "Vibration resistance" sections → ä 24. A0016266 Measures to prevent vibration of the device L > 10 m (33 ft) Corrosive environment A remote version of the Promag W is optionally available for permanent operation in corrosive (saline) environments. The measuring device satisfies the certified corrosion protection in accordance with EN ISO 12944 C5M. The fully welded design along with the varnish finish ensure that the device can be used in saline environments. L
  • 30. Proline Promag W 800 30 Endress+Hauser Mechanical construction Design, dimensions Compact version DN 25 to 300 (1 to 12") A0017392 Dimensions in SI units Dimensions in US units DN1) L2) A B C D E F G H J K [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 25 200 216 189 120 165 157 269 353 84 94 182 32 200 216 189 120 165 157 269 353 84 94 182 40 200 216 189 120 165 157 269 353 84 94 182 50 200 216 189 120 165 157 269 353 84 94 182 65 200 216 189 180 165 157 294 403 109 94 182 80 200 216 189 180 165 157 294 403 109 94 182 100 250 216 189 180 165 157 294 403 109 94 182 125 250 216 189 260 165 157 334 484 150 140 182 150 300 216 189 260 165 157 334 484 150 140 182 200 350 216 189 324 165 157 359 539 180 156 182 250 450 216 189 400 165 157 384 589 205 156 182 300 500 216 189 460 165 157 409 639 230 166 182 1) EN (DIN), AS, JIS: For flanges according to AS, only nominal diameters DN 80, 100 and 150 to 300 are available. 2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO. DN1) L2) A B C D E F G H J K [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] 1" 7.87 8.50 7.44 4.72 6.50 6.18 10.59 13.90 3.32 3.70 7.17 1½" 7.87 8.50 7.44 4.72 6.50 6.18 10.59 13.90 3.32 3.70 7.17 2" 7.87 8.50 7.44 4.72 6.50 6.18 10.59 13.90 3.32 3.70 7.17 3" 7.87 8.50 7.44 7.10 6.50 6.18 11.57 15.87 4.30 3.70 7.17 4" 9.84 8.50 7.44 7.10 6.50 6.18 11.57 15.87 4.30 3.70 7.17 6" 11.8 8.50 7.44 10.2 6.50 6.18 13.15 19.06 5.91 5.51 7.17 8" 13.8 8.50 7.44 12.8 6.50 6.18 14.13 21.22 7.10 6.14 7.17 10" 17.7 8.50 7.44 15.8 6.50 6.18 15.12 23.19 8.08 6.14 7.17 12" 19.7 8.50 7.44 18.1 6.50 6.18 16.10 25.16 9.06 6.54 7.17 1) ASME 2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO. A C B L H J F G E D K
  • 31. Proline Promag W 800 Endress+Hauser 31 Compact version DN 350 to 600 (14 to 24") A0017394 Dimensions in SI units Dimensions in US units DN1) L2) A B C D E F G H J K [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 350 550 216 189 564 165 157 478.5 760.5 282.0 276 192 375 600 216 189 616 165 157 504.5 812.5 308.0 276 192 400 600 216 189 616 165 157 504.5 812.5 308.0 276 192 450 650 216 189 666 165 157 529.5 862.5 333.0 292 192 500 650 216 189 717 165 157 555.0 913.5 358.5 292 192 600 780 216 189 821 165 157 607.0 1017.5 410.5 402 192 1) EN (DIN), AS: For flanges according to AS, only nominal diameters DN 350, 400, 500 and 600 are available. 2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO. DN1) L2) A B C D E F G H J K [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] 14" 21.6 8.50 7.44 22.2 6.50 6.18 18.84 29.94 11.1 10.9 7.56 15" 23.6 8.50 7.44 24.2 6.50 6.18 19.86 31.99 12.1 10.9 7.56 16" 23.6 8.50 7.44 24.2 6.50 6.18 19.86 31.99 12.1 10.9 7.56 18" 25.6 8.50 7.44 26.2 6.50 6.18 20.85 33.96 13.1 11.5 7.56 20" 25.6 8.50 7.44 28.2 6.50 6.18 21.85 35.96 14.1 11.5 7.56 24" 30.7 8.50 7.44 32.3 6.50 6.18 23.90 40.06 16.2 15.8 7.56 1) ASME 2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO. LC E F J G A B H D K
  • 32. Proline Promag W 800 32 Endress+Hauser Transmitter remote version, wall-mount housing "Housing" order feature, option N: remote, polycarbonate A0017347 Dimensions in SI units Dimensions in US units A B C D E F G H J K L [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 165 185 15 25 225 151.5 50 53 56 88.5 53 A B C D E F G H J K L [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] 6.50 7.28 0.59 0.98 8.86 5.96 1.97 2.09 2.20 3.48 2.09 B A K G H L JJ CD E F
  • 33. Proline Promag W 800 Endress+Hauser 33 Installing the wall-mount housing There are various ways of installing the wall-mount transmitter housing: • Direct wall mounting • Pipe mounting (with separate mounting kit, accessories → ä 46) Direct wall mounting A0016411 Pipe mounting A0016412 149 (5.85) 210.5(8.29) = 5.8 (0.23) mm (in) 18 (0.71) = 14 (0.55) 5.8 (0.23) ø 20…70 ( 0.79…2.75)ø mm (in) PH 2 SW 8 4 x 4 x ~ ~ 6.7) 170 (
  • 34. Proline Promag W 800 34 Endress+Hauser Sensor remote version, DN 25 to 300 (1 to 12") A0012462 Dimensions in SI units Dimensions in US units DN1) L2) A B C D E F G H J [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 25 200 129 163 143 102 286 202 84 120 94 32 200 286 202 84 120 94 40 200 286 202 84 120 94 50 200 286 202 84 120 94 65 200 336 227 109 180 94 80 200 336 227 109 180 94 100 250 336 227 109 180 94 125 250 417 267 150 260 140 150 300 417 267 150 260 140 200 350 472 292 180 324 156 250 450 522 317 205 400 156 300 500 572 342 230 460 166 1) EN (DIN), AS, JIS: For flanges according to AS, only nominal diameters DN 80, 100 and 150 to 300 are available. 2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO. DN1) L2) A B C D E F G H J [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] 1" 7.87 5.08 6.42 5.63 4.02 11.3 7.95 3.32 4.72 3.70 1½" 7.87 11.3 7.95 3.32 4.72 3.70 2" 7.87 11.3 7.95 3.32 4.72 3.70 3" 7.87 13.2 8.94 4.30 7.10 3.70 4" 9.84 13.2 8.94 4.30 7.10 3.70 6" 11.8 16.4 10.5 5.91 10.2 5.51 8" 13.8 18.6 11.5 7.10 12.8 6.14 10" 17.7 20.6 12.5 8.08 15.8 6.14 12" 19.7 22.5 13.5 9.06 18.1 6.54 1) ASME 2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO. J L E GF H B C A D
  • 35. Proline Promag W 800 Endress+Hauser 35 Sensor remote version DN 350 to 600 (14 to 24") A0003220 Dimensions in SI units Dimensions in US units DN1) L2) A B C D E F G H J [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 350 550 129 163 143 102 683.5 401.5 282.0 564 276 375 600 735.5 427.5 308.0 616 276 400 600 735.5 427.5 308.0 616 276 450 650 785.5 452.5 333.0 666 292 500 650 836.5 478.0 358.5 717 292 600 780 940.5 530.0 410.5 821 402 1) EN (DIN), AS: For flanges according to AS, only nominal diameters DN 350, 400, 500 and 600 are available. 2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO. DN1) L2) A B C D E F G H J [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 14" 21.6 5.08 6.42 5.63 4.02 29.1 15.8 11.1 22.2 10.9 15" 23.6 31.1 16.8 12.1 24.2 10.9 16" 23.6 31.1 16.8 12.1 24.2 10.9 18" 25.6 33.1 17.8 13.1 26.2 11.5 20" 25.6 35.1 18.8 14.1 28.2 11.5 24" 30.7 39.1 20.9 16.2 32.3 15.8 1) ASME 2) The length is independent of the selected pressure rating. Length in accordance with DVGW/ISO. H E GF L J A B C D
  • 36. Proline Promag W 800 36 Endress+Hauser Sensor remote version DN 50 to 300 (2 to 12"), fully welded (IP68) A0017206 Dimensions in SI units DN L A B D E F H [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 50 200 112 138 95.5 Dependingonthepressurerating: seethefollowingtable 189.0 Dependingonthepressurerating: seethefollowingtable 65 200 201.5 80 200 206.5 100 250 219.0 125 250 232.0 150 300 253.5 200 350 279.0 250 450 312.5 300 500 337.5 DN E for pressure ratings EN (DIN) ASME AS JIS PN 10 PN 16 PN 25 PN 40 Class 150 Class 300 Table E PN 16 10K 20K [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 50 – – – 272 265 272 264 264 267 267 65 – 295 – 295 – – – – 290 290 80 – 307 – 307 302 311 300 300 300 307 100 – 330 – 382 333 346 327 327 325 332 125 – 357 – 367 – – – – 357 367 150 – 396 – 404 393 412 395 395 395 406 200 450 450 460 – 450 – 447 447 445 454 250 510 515 525 – 516 – 515 515 513 528 300 560 568 580 – 580 – 565 565 560 578 H BA D L F E
  • 37. Proline Promag W 800 Endress+Hauser 37 Dimensions in US units DN H for pressure ratings EN (DIN) ASME AS JIS PN 10 PN 16 PN 25 PN 40 Class 150 Class 300 Table E PN 16 10K 20K [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 50 – – – 165 152.4 165.0 150 150 155 155 65 – 185 – 185 – – – – 175 175 80 – 200 – 200 190.5 209.6 185 185 185 200 100 – 220 – 325 228.6 254.0 215 215 210 225 125 – 250 – 270 – – – – 250 270 150 – 285 – 300 279.4 317.5 280 280 280 305 200 340 340 360 – 342.9 – 335 335 330 350 250 395 405 425 – 406.4 – 405 405 400 430 300 445 460 485 – 482.6 – 455 455 445 480 DN L A B D E F H [in] [in] [in] [in] [in] [in] [in] [in] 2" 7.78 4.41 5.43 3.76 Dependingonthepressure rating:seethefollowingtable 7.44 Dependingonthepressure rating:seethefollowingtable 3" 7.78 8.13 4" 9.84 8.62 6" 11.8 9.98 8" 13.8 11.0 10" 17.7 12.3 12" 19.7 13.3 DN E for pressure ratings EN (DIN) ASME AS JIS PN 10 PN 16 PN 25 PN 40 Class 150 Class 300 Table E PN 16 10K 20K [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] 2" – – – 10.69 10.44 10.69 10.39 10.39 10.49 10.49 3" – 12.07 – 12.07 11.88 12.26 11.81 11.81 11.81 12.07 4" – 12.99 – 15.02 13.12 13.62 12.85 12.85 12.80 13.05 6" – 15.59 – 15.89 15.48 16.23 15.55 15.55 15.55 15.98 8" 17.72 17.72 18.11 – 17.73 – 17.58 17.58 17.52 17.87 10" 20.08 20.28 20.67 – 20.30 – 20.28 20.28 20.18 20.77 12" 22.05 22.34 22.83 – 22.83 – 22.24 22.24 22.05 22.74 DN H for pressure ratings EN (DIN) ASME AS JIS PN 10 PN 16 PN 25 PN 40 Class 150 Class 300 Table E PN 16 10K 20K [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] 2" – – – 6.50 6.00 6.50 5.91 5.91 6.10 6.10 3" – 7.78 – 7.78 7.50 8.25 7.28 7.28 7.28 7.78 4" – 8.66 – 12.8 9.00 10.0 8.46 8.46 8.27 8.86 6" – 11.2 – 11.8 11.0 12.5 11.0 11.0 11.0 12.0 8" 13.4 13.4 14.2 – 13.5 – 13.2 13.2 13.0 13.8 10" 15.6 15.9 16.7 – 16.0 – 15.9 15.9 15.8 16.9 12" 17.5 18.1 19.1 – 19.0 – 17.9 17.9 17.5 18.9
  • 38. Proline Promag W 800 38 Endress+Hauser Accessories Ground disks for flange connections A0017303 Dimensions in SI units DN 1) EN (DIN) / JIS / AS 2) A B D H [mm] [mm] [mm] [mm] [mm] 25 26 62 77.5 87.5 32 35 80 87.5 94.5 40 41 82 101.0 103 50 52 101 115.5 108 65 68 121 131.5 118 80 80 131 154.5 135 100 104 156 186.5 153 125 130 187 206.5 160 150 158 217 256 184 200 206 267 288 205 250 260 328 359 240 300 3) 312 375 413 273 300 4) 310 375 404 268 350 3) 343 433 479 365 375 3) 343 433 479 365 400 3) 393 480 542 395 450 3) 439 538 583 417 500 3) 493 592 650 460 600 3) 593 693 766 522 1) Ground disks can be used for all the flange standards/pressure ratings which can be supplied in the standard version. 2) EN (DIN), AS, JIS; For flanges according to AS, DN 32, 40, 65 and 125 are not available. 3) PN 10/16 4) PN 25, JIS 10K/20K H H DN£ 300 (12") t = 2 (0.08)t = 2 (0.08) 9 (0.35)Æ 6.5 (0.26)Æ BÆ A Æ DÆ A Æ BÆ DÆ ³DN 350 (14")
  • 39. Proline Promag W 800 Endress+Hauser 39 Dimensions in US units Weight Weight in SI units Promag W (standard) DN1) ASME A B D H [in] [in] [in] [in] [in] 1" 1.02 2.44 3.05 3.44 1 ½" 1.61 3.23 3.98 4.06 2" 2.05 3.98 4.55 4.25 3" 3.15 5.16 6.08 5.31 4" 4.09 6.14 7.34 6.02 6" 6.22 8.54 10.08 7.24 8" 8.11 10.51 11.34 8.07 10" 10.24 12.91 14.13 9.45 12" 12.28 14.76 16.26 10.75 14" 13.50 17.05 18.86 14.37 15" 13.50 17.05 18.86 14.37 16" 15.47 18.90 21.34 15.55 18" 17.28 21.18 22.95 16.42 20" 19.41 23.31 25.59 18.11 24" 23.35 27.28 30.16 20.55 1) Ground disks can be used for all the flange standards/pressure ratings which can be supplied in the standard version. Weight data of Promag W in kg (for standard pressure ratings and excluding packaging material) Nominal diameter Compact version (sensor and transmitter) excluding batteries Remote version (sensor and connection housing) excluding connecting cable, transmitter and batteries [mm] [in] EN (DIN) /AS* JIS ASME EN (DIN) /AS* JIS ASME 25 1" PN40 5.3 10K 5.3 Class150 5.3 PN40 5.3 10K 5.3 Class150 5.3 32 – 6.0 5.3 – 6.0 5.3 – 40 1 ½" 7.4 6.3 7.4 7.4 6.3 7.4 50 2" 8.6 7.3 8.6 8.6 7.3 8.6 65 – PN16 10.0 9.1 – PN16 10.0 9.1 – 80 3" 12.0 10.5 12.0 12.0 10.5 12.0 100 4" 14.0 12.7 14.0 14.0 12.7 14.0 125 – 19.5 19.0 – 19.5 19.0 – 150 6" 23.5 22.5 23.5 23.5 22.5 23.5 200 8" PN10 43 39.9 43 PN10 43 39.9 43 250 10" 63 67.4 63 63 67.4 73 300 12" 68 70.3 108 68 70.3 108 350 14" 113 173 113 173 400 16" 133 203 133 203 450 18" 173 253 173 253 500 20" 173 283 173 283 600 24" 233 403 233 403 Transmitter remote version = 1.5 kg *Flanges according to AS are only available for DN 80, 100, 150 to 400, 500 and 600 Weight of battery block with: one battery = 100 g/two batteries = 190 g/three batteries = 290 g
  • 40. Proline Promag W 800 40 Endress+Hauser Promag W (fully welded sensor option) Weight in US units Promag W (standard) Weight data of Promag W in kg (for standard pressure ratings and excluding packaging material) Nominal diameter Remote version (sensor and connection housing) excluding connecting cable, transmitter and batteries [mm] [in] EN (DIN) /AS* JIS ASME 50 2" PN 40 10 10K 9 Class150 9 65 – PN16 11 10 – 80 3" 13 11 13 100 4" 15 13 17 125 – 20 18 – 150 6" 25 23 26 200 8" PN10 36 32 42 250 10" 49 48 59 300 12" 58 55 84 Transmitter remote version = 1.5 kg *Flanges according to AS are only available for DN 50, 80, 100, 150, 200, 250 and 300. Weight of battery block with: one battery = 100 g/two batteries = 190 g/three batteries = 290 g Weight data of Promag W in lbs (excluding packaging material) Nominal diameter Compact version (sensor and transmitter) excluding batteries Remote version (sensor and connection housing) excluding connecting cable, transmitter and batteries [mm] [in] ASME ASME 25 1" Class150 11.7 Class150 11.7 32 – – – 40 1 ½" 16.3 16.3 50 2" 19.0 19.0 65 – – – 80 3" 26.5 26.5 100 4" 30.9 30.9 125 – – – 150 6" 51.8 51.8 200 8" 94.8 94.8 250 10" 139 161 300 12" 238 238 350 14" 382 382 400 16" 448 448 450 18" 558 558 500 20" 624 624 600 24" 889 889 Transmitter remote version = 3.3 lbs Weight of battery block with: one battery = 3.53 oz/two batteries = 6.7 oz/three batteries = 10.2 oz
  • 41. Proline Promag W 800 Endress+Hauser 41 Promag W (fully welded sensor option) Measuring tube specifications Weight data of Promag W in lbs (for standard pressure ratings and excluding packaging material) Nominal diameter Remote version (sensor and connection housing) excluding connecting cable, transmitter and batteries [mm] [in] ASME 50 2" Class150 19.9 65 – – 80 3" 28.7 100 4" 37.5 125 – – 150 6" 57.3 200 8" 92.6 250 10" 130 300 12" 185 Transmitter remote version = 3.3 lbs Weight of battery block with: one battery = 3.53 oz/two batteries = 6.7 oz/three batteries = 10.2 oz Nominal diameter Pressure rating Measuring tube internal diameter EN (DIN) AS 2129 AS 4087 ASME JIS Hard rubber Polyurethane [mm] [in] [mm] [in] [mm] [in] 25 1" PN 40 – – Class 150 20K – – 24 0.94 32 – PN 40 – – – 20K – – 32 1.26 40 1 ½" PN 40 – – Class 150 20K – – 38 1.50 50 2" PN 40 Table E PN16 Class 150 10K 50 1.97 50 1.97 65 – PN 16 – – – 10K 66 2.60 66 2.60 80 3" PN 16 Table E PN16 Class 150 10K 79 3.11 79 3.11 100 4" PN 16 Table E PN16 Class 150 10K 102 4.02 102 4.02 125 – PN 16 – – – 10K 127 5.00 127 5.00 150 6" PN 10 Table E PN16 Class 150 10K 156 6.14 156 6.14 200 8" PN 10 Table E PN16 Class 150 10K 204 8.03 204 8.03 250 10" PN 10 Table E PN16 Class 150 10K 258 10.2 258 10.2 300 12" PN 10 Table E PN16 Class 150 10K 309 12.2 309 12.2 350 14" PN 6 Table E PN16 Class 150 – 342 13.5 342 13.5 375 15" – – PN16 – – 392 15.4 392 15.4 400 16" PN 6 Table E PN16 Class 150 – 392 15.4 392 15.4 450 18" PN 6 – – Class 150 – 437 17.2 437 17.2 500 20" PN 6 Table E PN16 Class 150 – 492 19.4 492 19.4 600 24" PN 6 Table E PN16 Class 150 – 594 23.4 594 23.4
  • 42. Proline Promag W 800 42 Endress+Hauser Material Transmitter housing • Compact housing: polycarbonate plastic • Wall-mount housing: polycarbonate plastic Sensor housing • DN 25 to 300 (1 to 12"): aluminum coated AlSi10Mg • DN 350 to 600 (14 to 24"): carbon steel with protective varnish • Optional DN 50 to 300: fully welded with protective varnish Sensor connection housing, remote version • IP66/67: aluminum coated AlSi10Mg • IP68: polycarbonate plastic, DN 50 to 300 (2 to 12") Measuring tubes • DN ≤ 300: stainless steel 1.4301 or 1.4306/304L (for flanges made of carbon steel with Al/Zn protective coating) • DN ≥ 350: stainless steel 1.4301 or 1.4306/304L (for flanges made of carbon steel with protective varnish) Measuring tube lining • DN 25 to 600 (1 to 24"): polyurethane • DN 50 to 600 (2 to 24"): hard rubber Electrodes 1.4435/304L, Alloy C-22 Process connections EN 1092-1 (DIN 2501) 1.4571/316L, RSt37-2 (S235JRG2), C22, FE 410 WB • DN ≤ 300: with Al/Zn protective coating • DN ≥ 350: with protective varnish JIS RSt37-2 (S235JRG2), HII, 1.0425/316L ASME B16.5 A105, F316L • DN ≤ 300: with Al/Zn protective coating • DN ≥ 350: with protective varnish AS 2129 • DN 150, 200, 250, 300, 600: A105, RSt37-2 (S235JRG2) • DN 80, 100, 350, 400, 500: A105, St44-2 (S275JR) AS 4087 A105, St44-2 (S275JR) Seals In accordance with DIN EN 1514-1 Accessories • Weather protection cover Stainless steel 1.4301 • Ground disks 1.4435/316L, Alloy C-22
  • 43. Proline Promag W 800 Endress+Hauser 43 Fitted electrodes • 2 measuring electrodes for signal detection • 1 reference electrode for potential equalization • 1 EPD electrode for the detection of empty pipes (not supported by the measuring device) Process connections Flange connections: • EN 1092-1 (DIN 2501) – DN ≤ 300 = form A – DN ≥ 350 = flat face – DN 65 PN 16 and DN 600 PN 16 only as per EN 1092-1 • ASME • JIS • AS Surface roughness Electrodes: 0.3 to 0.5 μm (12 to 20 μin). The data relate to parts in contact with fluid. GSM/GPRS antenna • Omnidirectional dipole antenna with 3 m (9.84 ft) connecting cable. • Connection socket for GSM antenna: SMA socket (female) • For mounting and connecting the GSM antenna, see → ä 25. Operability Operating concept Operating options A0016602 Overview of operating options 1 Local operation of the measuring device 2 Computer with Config 5800 operating tool 3 FXA 291 service interface (connected to computer via USB port and to measuring device via service interface) 4 Cell phone (wireless via SMS) 5 Computer (wireless via mail) Onsite operation Display elements • Liquid crystal display: unlit, 8-line, 16 characters per line • Custom configurations for presenting different measured-value and status variables • Totalizer Operating elements • Local operation via plastic-coated keypad • Quick Start menu for quick commissioning 1 2 4 5 3
  • 44. Proline Promag W 800 44 Endress+Hauser Config 5800 operating tool Config 5800 is a software operating tool which is used to configure and operate the Promag 800 measuring device. The measuring device does not support any other operating tools. Function scope • Access to all the measuring device parameters: – Via the user interface integrated in the operating tool – Via the parameter menu • Configuring/establishing measuring device communication via GSM, mail etc. These parameters are only available via the parameter menu of the operating tool. • Operation of the measuring device. • Saving or exporting data records (parameters, events etc.). • Saving or loading the configuration of the measuring device. • Saving data or reading out data from the data logger. The FXA 291 service interface (USB version) is required to connect the computer to the measuring device. The FXA 291 service interface is not included in the scope of supply (accessory → ä 46). Remote operation • Via Config 5800 operating tool • Via GSM (Global System for Mobile Communication)/GPRS (General Packet Radio Service) Languages English, German, Italian, Spanish, French Certificates and approvals CE mark The measuring system is in conformity with the statutory requirements of the applicable EC Directives. These are listed in the corresponding EC Declaration of Conformity along with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Drinking water approval • WRAS BS 6920 • ACS • NSF 61 • KTW/W270 Other standards and guidelines • EN 60529: Degrees of protection provided by enclosures (IP code) • EN 61010-1: Safety requirements for electrical equipment for measurement, control and laboratory use • IEC/EN 61326: Emission in accordance with Class A requirements GSM approvals • EN 301 511 V9.0.2 Global System for Mobile communications (GSM); Harmonized EN for mobile stations in the GSM 900 and GSM 1800 bands covering essential requirements under article 3.2 of the R&TTE directive (1999/5/EC) • EN 301 489-7 V1.3.1 Electromagnetic compatibility and Radio spectrum Matters (ERM); ElectroMagnetic Compatibility (EMC) standard for radio equipment and services; Part 7: Specific conditions for mobile and portable radio ans ancillary equipment of digital cellular radio ­telecommunications systems (GMS and DCS) • EN 61326 Electrical equipment for measurement, control and laboratory use EMC requirements - Part 1: General requirements • EN 60950-1:2006 + A11: 2009 + A1:2010 + A12: 2011 Information technology equipment - Safety - Part 1: General requirements • 47CFR15 (12/2010) Part 15 RADIO FREQUENCY DEVICES, Subpart B - Unintentional Radiators
  • 45. Proline Promag W 800 Endress+Hauser 45 Declaration of Conformity CE mark The measuring system meets the requirements of EC Directive "Electromagnetic compatibility" (EMC Directive). • Interference emission: EN 61326: Class A, Industry • Interference immunity: EN 61326: Industry A Declaration of Conformity in line with the standards cited above has been submitted and can be viewed at Endress+Hauser. FCC information (Federal Communications Commission) This device generates, uses and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this device does cause harmful interference to radio or television reception, which can be determined by turning the device off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna • Increase the separation between the device and receiver • Connect the device to an outlet on a circuit different from that to which the receiver is connected. To ensure that the device meets current FCC requirements and safety conditions, which restrict both the maximum radio frequency output rating and human exposure to radio frequency radiation, use an antenna with a maximum antenna gain of 2 dBi. Furthermore, a distance of at least 20 cm must be observed between the device antenna and the user's body and everyone in the vicinity of the antenna. This distance must be observed for all applications and uses. Modifications The FCC requires the manufacturer to inform users that all modifications made to this device, which are not expressly approved by Endress+Hauser, can void the authority of the user to operate the device. FCC statement (Federal Communications Commission) This device complies with Part 15 of the FCC regulations. Operation is subject to the following two conditions: • This device cannot cause harmful interference. • This device must accept any interference received, including interference that may cause undesired operation. Remarks regarding wireless equipment The use of wireless devices can be restricted in certain situations or environments. Such restrictions can apply in airplanes, vehicles, hospitals, in the vicinity of explosives, in hazardous areas etc. If you are unsure which directive applies for the use of this device, request usage approval prior to switching on the device.
  • 46. Proline Promag W 800 46 Endress+Hauser Ordering information Detailed ordering information is available from the following sources: • In the Product Configurator on the Endress+Hauser website: www.endress.com → Select country → Instruments → Select device→ Product page function: Configure this product • From your Endress+Hauser Sales Center: www.endress.com/worldwide Product Configurator - the tool for individual product configuration • Up-to-the-minute configuration data • Depending on the device: Direct input of measuring point-specific information such as measuring range or operating language • Automatic verification of exclusion criteria • Automatic creation of the order code and its breakdown in PDF or Excel output format • Ability to order directly in the Endress+Hauser Online Shop Accessories Various accessories, which can be ordered with the device or subsequently from Endress+Hauser, are available for the device. Detailed information on the order code in question is available from your local Endress+Hauser Sales Center or on the product page of the Endress+Hauser website: www.endress.com. Device-specific accessories For the transmitter For the sensor Communication-specific accessories Accessories Description Weather protection cover Is used to protect the measuring device from the effect of weather conditions, such as rain water, overheating due to direct sunlight, or extreme cold in winter. Connecting cable for Remote version Coil and electrode cables, various lengths, reinforced cables available on request. Ground cable Set, consisting of two ground cables for potential equalization. Pipe mounting set Pipe mounting set for transmitter. Conversion kit compact → remote For converting a compact device version to a remote device version. Accessories Description Ground disks for flange connections Are used to ground the fluid in lined measuring tubes to ensure proper measurement. For details, see Installation Instructions EA070D Accessories Description Commubox FXA291 (USB version) Connects the measuring device to a computer with the Config5800 software operating tool installed: • Configuration of the measuring device for establishing GSM/GPRS communication (only possible using the Config5800 software operating tool) • Saving data or reading out data from the data logger.
  • 47. Proline Promag W 800 Endress+Hauser 47 Sevice-specific accessories Documentation The document types listed are available: • On the CD-ROM supplied with the device • In the Download Area of the Endress+Hauser Internet site: www.endress.com → Download Standard documentation Supplementary device- dependent documentation Registered trademarks Applicator® Registered or registration-pending trademarks of companies in the Endress+Hauser Group. Accessories Description Applicator Software for selecting and sizing Endress+Hauser measuring devices: • Calculation of all the necessary data for identifying the optimum flowmeter: e.g. nominal diameter, pressure loss, accuracy or process connections. • Graphic representation of the calculation results. Administration, documentation and access to all project-related data and parameters over the entire life cycle of a project. Applicator is available: • Via the Internet: https://wapps.endress.com/applicator • On CD-ROM for local PC installation. W@M Life cycle management for your plant W@M supports you with a wide range of software applications over the entire process: from planning and procurement, to the installation, commissioning and operation of the measuring devices. All the relevant device information, such as the device status, spare parts and device-specific documentation, is available for every device over the entire life cycle. The application already contains the data of your Endress+Hauser device. Endress+Hauser also takes care of maintaining and updating the data records. W@M is available: • Via the Internet: www.endress.com/lifecyclemanagement • On CD-ROM for local PC installation. Device type Communication Document type Documentation code 5W8B**- GSM/GPRS Brief Operating Instructions KA00056D Operating Instructions BA00148D Device type Document type Approval Documentation code Installation Instructions – Specified for each individual accessory
  • 48. Deutschland Österreich Schweiz Endress+Hauser Messtechnik GmbH+Co. KG Colmarer Straße 6 79576 Weil am Rhein Fax 0800 EHFAXEN Fax 0800 343 29 36 www.de.endress.com Technische Büros • Hamburg • Hannover• Ratingen• Frankfurt• Stuttgart• München• Berlin Vertrieb • Beratung • Information • Auftrag • Bestellung info@de.endress.com Tel. 0800 EHVERTRIEB Tel. 0800 348 37 87 Service • Help-Desk • Feldservice • Ersatzteile/Reparatur • Kalibrierung service@de.endress.com Tel. 0800 EHSERVICE Tel. 0800 347 37 84 Endress+Hauser Ges.m.b.H. Lehnergasse 4 1230 Wien Tel. Fax info@at.endress.com www.at.endress.com +43 1 880 56 0 +43 1 880 56 335 Endress+Hauser Metso AG Kägenstrasse 2 4153 Reinach Tel. Fax info@ch.endress.com www.ch.endress.com +41 61 715 75 75 +41 61 715 27 75 TI00117D/06/EN/01.12 71183809 FM+SGML9.0 ProMoDo