Concept creation                                 Concept &                         Products' allocatiom
w/ marketing input                              product                            by Asian Liasion
                                                reviewing


                                           Check point by Marketing / Designer /
                                           Developer / Technician
                                           Techpackage:
                                           1. Drwaing/Sketch/3D of design.
                                           2. Component 2D blue print.
                                           3. Material s[ecification.
                                           5. Target price/margine.




                     1st and third month
Revision from L.S. smple reviewing




                                                                                                                  Look see                          S.S. &
Project filing and pro-                           Upper                    Prototype sampling in
                                                                                      in sample                   samples &                         photo
ceeding in factories                              pattern                  room                                   revision                          smple
                                                                                                                                                    marketing
                                                                                                                                                    confirmatio
                                                                                                                                                    n
                                                  Technical   Mock up
                                                  b/p         or pu part                           1.Pre-fit to confirm new last and bottom.
                                                                                                   2.Identification new material for lab test.
                                                                                                   3.Verify proper construction / new technology.
                                                                                                   4. Initial price.
                                                  Material
                                                  ordering




                          forth to 5 &1/3 month
                                                                                                                                                         Design team handing over.
T1




                                                                              SS
                            Cutting die trial on                              minimun           Teardown                            Pattern , construction
                            model size                                        prod.trial        & R.F.C.                            and tooling revision


                            Molds pressing trial                                           Golden Ten elements needed to be confirmed.:
                             on model size                                                 Check Point: Developer, technician.operation and supplier.
                                                                                           1.Final spec.
                            New material testing                                           2.Upper pattern cfmd.
                            in physical properties                                         3. Upper construction cfmd.(Pull-over w/ gauges marking line on)
                                                                                           4.Upper components inspection.
                                                                                           5.Bottom(Parts/ stocked-fitted btm / btm components)
                                                                                           6. Target price finalize.
                                                                                           7. SOP ( Standard Operation Processes) kick off and review.
                                                                                           8.New material test report.
                                                                                           9.Water/proofed test report.
                                                                                           10.Primarily pull /ball flex test report.



                                                     5&2/3 to seventh month
Design team handing over.
T2                                                        T3




                                                  Model size
 Pattern , construction   model size fit sample    fit check                          Pattern and bottom          Extreme sizes
 and tooling revision     trial and testing                                           adjustment per fiitting   upper & btm grading
                                                  and review


n and supplier.                                       Check ponit:Technician
                                                      1.Sample w/ correct hand tag.
                                                      2. CommercializationCCR.xls
                                                                            report.
gauges marking line on)                               3. Upper and botttm construction.
                                                                           fit report.xls
                                                      4.Shell pattern.
components)

kick off and review.




            8th month                                                                                                                 9th month
T4                                T5




                     Extreme                                  Prod. trial
Upper pattern &      sizes fit    Cutting die trial on                                    Mass production
 components          test trial   full sizes run


Bottom tooling                    Molds pressing and
commercialized                    stock-fitting trials   Production hand-over meeting:
                                                         1.P/T report.
                                                         2.SOP sign off among buyer, agen, and suppler,
production process                Sstandrd Operation     3. Testing reports of material phsical / chemical
 standardization                  Processes practicing   properties and product performances.




                                  10th month

                                                                    Commercialization team handing over.
Final inspection and
                                shipment




                   11th month


Production execution

Flow chart

  • 1.
    Concept creation Concept & Products' allocatiom w/ marketing input product by Asian Liasion reviewing Check point by Marketing / Designer / Developer / Technician Techpackage: 1. Drwaing/Sketch/3D of design. 2. Component 2D blue print. 3. Material s[ecification. 5. Target price/margine. 1st and third month
  • 2.
    Revision from L.S.smple reviewing Look see S.S. & Project filing and pro- Upper Prototype sampling in in sample samples & photo ceeding in factories pattern room revision smple marketing confirmatio n Technical Mock up b/p or pu part 1.Pre-fit to confirm new last and bottom. 2.Identification new material for lab test. 3.Verify proper construction / new technology. 4. Initial price. Material ordering forth to 5 &1/3 month Design team handing over.
  • 3.
    T1 SS Cutting die trial on minimun Teardown Pattern , construction model size prod.trial & R.F.C. and tooling revision Molds pressing trial Golden Ten elements needed to be confirmed.: on model size Check Point: Developer, technician.operation and supplier. 1.Final spec. New material testing 2.Upper pattern cfmd. in physical properties 3. Upper construction cfmd.(Pull-over w/ gauges marking line on) 4.Upper components inspection. 5.Bottom(Parts/ stocked-fitted btm / btm components) 6. Target price finalize. 7. SOP ( Standard Operation Processes) kick off and review. 8.New material test report. 9.Water/proofed test report. 10.Primarily pull /ball flex test report. 5&2/3 to seventh month Design team handing over.
  • 4.
    T2 T3 Model size Pattern , construction model size fit sample fit check Pattern and bottom Extreme sizes and tooling revision trial and testing adjustment per fiitting upper & btm grading and review n and supplier. Check ponit:Technician 1.Sample w/ correct hand tag. 2. CommercializationCCR.xls report. gauges marking line on) 3. Upper and botttm construction. fit report.xls 4.Shell pattern. components) kick off and review. 8th month 9th month
  • 5.
    T4 T5 Extreme Prod. trial Upper pattern & sizes fit Cutting die trial on Mass production components test trial full sizes run Bottom tooling Molds pressing and commercialized stock-fitting trials Production hand-over meeting: 1.P/T report. 2.SOP sign off among buyer, agen, and suppler, production process Sstandrd Operation 3. Testing reports of material phsical / chemical standardization Processes practicing properties and product performances. 10th month Commercialization team handing over.
  • 6.
    Final inspection and shipment 11th month Production execution