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MMS Solution for
Monitoring Grain Silo Storage
1
Jarvis Wu
1. Challenge of Grain Storage
2. Challenge of Solutions for Grain Storage
3. What is the FineTek MMS Solution?
4. Advantages & Features (EST+FineLink)
5. MMS + IPC & RCU System
6. Tips of How to Choose
2
Agenda
3
1. Challenge of Grain Storage
4
1.1 What will be happened if temperature up?
Source: http://storedgrain.com.au/dealing-with-high-moisture-grain/ Source: http://www.agromate.bg/en/uslugi/Grain-storage
5
2. Challenge of Solutions for Grain Storage
• Purpose
• Preserve Grain High Quality
• Keep Grains Storage in Good Condition
• Reduce the Maintain Cost (efficiency of
aeration systems)
• Function
• Monitoring Grain Temp., Level, Volume
• Control Cooling, Drying, & Alarm
• Action
• Control Aeration System
• High/Low Level Control
6
2. Challenge of Solution for Grain Storage
• System Structure (Well vs. Complicated)
• Open System
• Open Network
• Stability
• Installation
• Maintenance
• System Expansion
• Flexibility
• Cost
• Service
• ...
7
2.1 Challenge of Solution for Grain Storage
8
3. What is the FineTek MMS Solution?
9
EST temperature
monitoring
EST 2 in 1
temperature +
level monitoring
1.MMS-TL + IPC
2.Temperature + level monitoring
3.FineLink RS485 (open interface)
4.Wired/Wireless Network
5.FineLink I/O
6.FineLink AI
3. FineTek MMS Solution
(Material Management System)
FineLink I/O (DI/DO)
Ex. Cooling, high/low.
FineLink AI (4~20mA)
ex. Analog Input
MMS-TL + IPC
10
3.1 MMS Wireless Solution
Coordinator
11
4. Advantages & Features (EST+FineLink)
12
4.1 EST10000-A multi-point temperature sensor
• Reinforce steel cable
• Coated with XLPE
• 1 sensor per meter
• IECEX/ATEX
Measurement range -10~85℃
Resolution 0.1℃
Accuracy ¹0.5 °C
Length Max. 30m
Quantity of sensors Max. 30 pcs
Position of sensor 1 sensor/m
Housing material SS41 carbon steel
Outgoing cable diameter ø4~7mm
Cable material
Coated with XLPE,
inner ring is copper wire
Tensile load 4000 Kgf
IP rating IP67
FlineLink 1-wire requirement (combination)
Power input 9 ~ 30 Vdc
Measurement range -10~85℃
Resolution 0.1℃
Accuracy ¹0.5 °C
Length Max. 30m
Quantity of sensors Max. 30 pcs
Position of sensor 1 Sensor/m
Housing material Aluminum alloy
Outgoing cable diameter ø4~7mm
Cable material
Coated with XLPE,
inner ring is copper wire
Tensile load 4000 Kgf
IP rating IP67
Sampling speed
Level ≦ 1s,
Temperature≦ 1s/node
Non-linearity of grain
level
Âą1% F.S.
Output interface RS485
13
4.1.1 EST10000-B 2 in 1 grain temperature &
level monitoring transmitter (1/3)
• 2 in 1 temperature & level
monitoring
• Continuous level measurement
• Open RS485 interface
• IECEX/ATEX
• Save Wiring Cost (for level sensor)
14
4.1.2 EST 2 in 1 temperature + level monitoring (2/3)
*Comparison of measuring method*
WIN
15
4.1.3 Advantage of EST 2 in 1 sensor (3/3)
16
4.2 Advantages of FineLink series
FineLink RS485 FineLink System Hub FineLink 1-Wire
Sensor Temperature + Level Temperature Temperature
Display / Explosion LCM/ATEX, IECEx
Connection 4 8 4
Interface RS485
Input Independent & Isolated
Temperature -40℃~80℃
IP Rating IP67
Advantages of FineLink series.
• RS485 (Open network)
• No need Master controller
• Ind. & Isolated FineLink
• Display Type available
• Quick troubleshooting
• ATEX, IECEx available
17
4.2.1 FineLink System Hub (Display Type)
• On-site monitoring & self-
diagnosis function
• Support max. 8 cables of
EST temp. sensor
• Allow max. 30 points sensor
of EST temp. cable
• Troubleshooting easily
• Fuse protection preventing
any electrical risk (Isolated)
• IP67 rating
Ps. 10 means getting 10 sensing points after scanning.
18
4.3 Option for FineLink Series
• FineLink 485
• FineLink System Hub
• FineLink 1-Wire
• Support max. 4~8 Sensors
• RS485 Open Interface
• IP67 Rating
• Wiring/Wireless available
Optional
• FineLink I/O:Digital I/O type
(Control Fan, High/Low Level)
• FineLink AI:Analog Input type
(4~20mA, 0~5V, 0~10V)
Ps. Please advise to remove immediately if any infringement caused.
19
4.4 Wireless Solution
• End Device : (RS 485 interface)
Transmit the digital signal from on-site
sensor to end-device.
Connect to Sensor
• Router:
For long distance or any obstacle use.
Enhance the digital signal as a repeat
station.
Repeater
• Coordinator : (USB interface)
Signal Receiver, connected with IPC/PLC/
SCADA.
=> Connect to MMS
20
5. MMS-TL + IPC & RCU System
21
5. Specification for IPC
• Reliability, compatibility, expansion options
(RS-232/485*2, RS-232*6, USB*6)
• Open System (and Safe)
• Grain Silo Information
• Graphical Interface
• Alarm Function
• Data Log
• History Report
• Web View
22
5.1 MMS Material Management System
USB Key
23
5.1.1 MMS - Types of View
Monitoring 4 silos/page (max 252 silos) Max. support 16 silos in 1 page
Portable device is applicable
(Internet is required)
24
5.1.2 MMS – Web View
* External IP is required.
25
5.1.3 MMS – Main Page
26
5.1.4 MMS – Main Page in Details
Temp. info for
each point
Online
temp. info
Max./Min.
Temp. info
grain level
info
*Click sensor status twice to enter history chart.*
27
5.1.5 MMS – Data Record
28
5.1.6 MMS – Email Current Reading
29
5.1.7 MMS – Setting for Silo & Sensor (1/4)
Setting silo dia. & grain density
converting into volume.
30
5.1.7 MMS – Setting for Silo & Sensor (2/4)
Sensor ID (unique), high/low
temperature & level alarm setting
Ps. Product Type:EST, TDR, EE, JFR, EG, SIS, EPD, EPR, Analog mA, Analog V
31
5.1.7 MMS – Setting for Silo & Sensor (3/4)
32
5.1.7 MMS – Setting for Silo & Sensor (4/4)
33
5.1.8 MMS – System Setting
*Unit:volume, height, temperature, density.
34
5.1.9 MMS
35
5.1.10 MMS – FineLink I/O reading & Testing
36
5.1.11 MMS – Account Management
37
5.2 RCU2 (Remote Control Unit)
• 7" touch screen, easy for operation
and monitoring current status.
• Cover protection to prevent dust
intrusion.
• RS-485 Modbus Protocol
communication
• History storage is up to 90 days.
• Max. support 8 (EST) sensors for
each RCU2
USB backup
38
5.2.1 RCU2 – System Setting
39
5.2.2 RCU2 – Main Page
40
5.2.3 RCU2 – Data Record & Tendency
41
5.2.3 RCU2 – Data Record in Details
42
5.2.3 RCU2 – Language Setting
43
6. Tips of How to Choose
44
6.1.1 Proposal for EST110
45
6.1.2 Proposal for EST120
Represent suggested
position of EST120
 If the diameter of silo is over 16
meters, EST120*2 pcs is
suggested.
 MMS could calculate the average
level height and convert it into
weight/ volume automatically .
46
Q & A

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FineTek (Taiwan) MMS Solution for Monitoring Grain Silo Storage

  • 1. MMS Solution for Monitoring Grain Silo Storage 1 Jarvis Wu
  • 2. 1. Challenge of Grain Storage 2. Challenge of Solutions for Grain Storage 3. What is the FineTek MMS Solution? 4. Advantages & Features (EST+FineLink) 5. MMS + IPC & RCU System 6. Tips of How to Choose 2 Agenda
  • 3. 3 1. Challenge of Grain Storage
  • 4. 4 1.1 What will be happened if temperature up? Source: http://storedgrain.com.au/dealing-with-high-moisture-grain/ Source: http://www.agromate.bg/en/uslugi/Grain-storage
  • 5. 5 2. Challenge of Solutions for Grain Storage
  • 6. • Purpose • Preserve Grain High Quality • Keep Grains Storage in Good Condition • Reduce the Maintain Cost (efficiency of aeration systems) • Function • Monitoring Grain Temp., Level, Volume • Control Cooling, Drying, & Alarm • Action • Control Aeration System • High/Low Level Control 6 2. Challenge of Solution for Grain Storage
  • 7. • System Structure (Well vs. Complicated) • Open System • Open Network • Stability • Installation • Maintenance • System Expansion • Flexibility • Cost • Service • ... 7 2.1 Challenge of Solution for Grain Storage
  • 8. 8 3. What is the FineTek MMS Solution?
  • 9. 9 EST temperature monitoring EST 2 in 1 temperature + level monitoring 1.MMS-TL + IPC 2.Temperature + level monitoring 3.FineLink RS485 (open interface) 4.Wired/Wireless Network 5.FineLink I/O 6.FineLink AI 3. FineTek MMS Solution (Material Management System) FineLink I/O (DI/DO) Ex. Cooling, high/low. FineLink AI (4~20mA) ex. Analog Input MMS-TL + IPC
  • 10. 10 3.1 MMS Wireless Solution Coordinator
  • 11. 11 4. Advantages & Features (EST+FineLink)
  • 12. 12 4.1 EST10000-A multi-point temperature sensor • Reinforce steel cable • Coated with XLPE • 1 sensor per meter • IECEX/ATEX Measurement range -10~85℃ Resolution 0.1℃ Accuracy Âą0.5 °C Length Max. 30m Quantity of sensors Max. 30 pcs Position of sensor 1 sensor/m Housing material SS41 carbon steel Outgoing cable diameter ø4~7mm Cable material Coated with XLPE, inner ring is copper wire Tensile load 4000 Kgf IP rating IP67 FlineLink 1-wire requirement (combination)
  • 13. Power input 9 ~ 30 Vdc Measurement range -10~85℃ Resolution 0.1℃ Accuracy Âą0.5 °C Length Max. 30m Quantity of sensors Max. 30 pcs Position of sensor 1 Sensor/m Housing material Aluminum alloy Outgoing cable diameter ø4~7mm Cable material Coated with XLPE, inner ring is copper wire Tensile load 4000 Kgf IP rating IP67 Sampling speed Level ≦ 1s, Temperature≦ 1s/node Non-linearity of grain level Âą1% F.S. Output interface RS485 13 4.1.1 EST10000-B 2 in 1 grain temperature & level monitoring transmitter (1/3) • 2 in 1 temperature & level monitoring • Continuous level measurement • Open RS485 interface • IECEX/ATEX • Save Wiring Cost (for level sensor)
  • 14. 14 4.1.2 EST 2 in 1 temperature + level monitoring (2/3) *Comparison of measuring method* WIN
  • 15. 15 4.1.3 Advantage of EST 2 in 1 sensor (3/3)
  • 16. 16 4.2 Advantages of FineLink series FineLink RS485 FineLink System Hub FineLink 1-Wire Sensor Temperature + Level Temperature Temperature Display / Explosion LCM/ATEX, IECEx Connection 4 8 4 Interface RS485 Input Independent & Isolated Temperature -40℃~80℃ IP Rating IP67 Advantages of FineLink series. • RS485 (Open network) • No need Master controller • Ind. & Isolated FineLink • Display Type available • Quick troubleshooting • ATEX, IECEx available
  • 17. 17 4.2.1 FineLink System Hub (Display Type) • On-site monitoring & self- diagnosis function • Support max. 8 cables of EST temp. sensor • Allow max. 30 points sensor of EST temp. cable • Troubleshooting easily • Fuse protection preventing any electrical risk (Isolated) • IP67 rating Ps. 10 means getting 10 sensing points after scanning.
  • 18. 18 4.3 Option for FineLink Series • FineLink 485 • FineLink System Hub • FineLink 1-Wire • Support max. 4~8 Sensors • RS485 Open Interface • IP67 Rating • Wiring/Wireless available Optional • FineLink I/O:Digital I/O type (Control Fan, High/Low Level) • FineLink AI:Analog Input type (4~20mA, 0~5V, 0~10V) Ps. Please advise to remove immediately if any infringement caused.
  • 19. 19 4.4 Wireless Solution • End Device : (RS 485 interface) Transmit the digital signal from on-site sensor to end-device. Connect to Sensor • Router: For long distance or any obstacle use. Enhance the digital signal as a repeat station. Repeater • Coordinator : (USB interface) Signal Receiver, connected with IPC/PLC/ SCADA. => Connect to MMS
  • 20. 20 5. MMS-TL + IPC & RCU System
  • 21. 21 5. Specification for IPC • Reliability, compatibility, expansion options (RS-232/485*2, RS-232*6, USB*6)
  • 22. • Open System (and Safe) • Grain Silo Information • Graphical Interface • Alarm Function • Data Log • History Report • Web View 22 5.1 MMS Material Management System USB Key
  • 23. 23 5.1.1 MMS - Types of View Monitoring 4 silos/page (max 252 silos) Max. support 16 silos in 1 page Portable device is applicable (Internet is required)
  • 24. 24 5.1.2 MMS – Web View * External IP is required.
  • 25. 25 5.1.3 MMS – Main Page
  • 26. 26 5.1.4 MMS – Main Page in Details Temp. info for each point Online temp. info Max./Min. Temp. info grain level info *Click sensor status twice to enter history chart.*
  • 27. 27 5.1.5 MMS – Data Record
  • 28. 28 5.1.6 MMS – Email Current Reading
  • 29. 29 5.1.7 MMS – Setting for Silo & Sensor (1/4) Setting silo dia. & grain density converting into volume.
  • 30. 30 5.1.7 MMS – Setting for Silo & Sensor (2/4) Sensor ID (unique), high/low temperature & level alarm setting Ps. Product Type:EST, TDR, EE, JFR, EG, SIS, EPD, EPR, Analog mA, Analog V
  • 31. 31 5.1.7 MMS – Setting for Silo & Sensor (3/4)
  • 32. 32 5.1.7 MMS – Setting for Silo & Sensor (4/4)
  • 33. 33 5.1.8 MMS – System Setting *Unit:volume, height, temperature, density.
  • 35. 35 5.1.10 MMS – FineLink I/O reading & Testing
  • 36. 36 5.1.11 MMS – Account Management
  • 37. 37 5.2 RCU2 (Remote Control Unit) • 7" touch screen, easy for operation and monitoring current status. • Cover protection to prevent dust intrusion. • RS-485 Modbus Protocol communication • History storage is up to 90 days. • Max. support 8 (EST) sensors for each RCU2 USB backup
  • 38. 38 5.2.1 RCU2 – System Setting
  • 39. 39 5.2.2 RCU2 – Main Page
  • 40. 40 5.2.3 RCU2 – Data Record & Tendency
  • 41. 41 5.2.3 RCU2 – Data Record in Details
  • 42. 42 5.2.3 RCU2 – Language Setting
  • 43. 43 6. Tips of How to Choose
  • 45. 45 6.1.2 Proposal for EST120 Represent suggested position of EST120  If the diameter of silo is over 16 meters, EST120*2 pcs is suggested.  MMS could calculate the average level height and convert it into weight/ volume automatically .