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Fan Laws: An Introduction to Their Application
AMCA & O’Dell Associates Education Series | Session 1| September 16, 2021
Lisa Cherney
Education Manager, AMCA International
Webinar Moderator
• Joined AMCA in February 2019
• Responsible for development of AMCA’s education
programs; staff liaison for the Education & Training
Committee
• Projects include webinars, AMCA’s online learning
platform programming, presentations at trade shows,
PDH/RCEP account management, and AMCA’s
Speakers Network
Introductions & Guidelines
• Participation Guidelines:
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and will be addressed at the end of the presentation.
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platform for the entire hour.
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hour of the conclusion. Your feedback is greatly appreciated,
and the survey must be completed to qualify for today’s PDH
credit.
Q & A
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the “Q&A” option at the top.
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of the Registered Continuing Education Program. Credit
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endorsement by the RCEP.
Attendance for the entire presentation
AND a completed evaluation are required
for PDH credit to be issued.
DISCLAIMER
The information contained in this webinar is provided by AMCA
International as an educational service and is not intended to serve
as professional engineering and/or manufacturing advice. The views
and/or opinions expressed in this educational activity are those of the
speaker(s) and do not necessarily represent the views of AMCA
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AMCA International be liable for any damages arising out of a party’s
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COPYRIGHT MATERIALS
This educational activity is protected by U.S. and
International copyright laws. Reproduction,
distribution, display and use of the educational
activity without written permission of the presenter is
prohibited.
© AMCA International 2021
William Howarth
AMCA Consultant; President- Ventilation &
Fan Consulting Service International
• Independent Consultant since 2017
• 30-yrs Fan Engineering & Sales at Illinois Blower
and Hartzell Fan
• Instructor at North Carolina Industrial Ventilation
Conference
• Member US delegation for ISO Technical
Committee 117 Fans
• Active ASHRAE Member
Fan Laws: An Introduction to Their Application
Purpose and Learning Objectives
The purpose of this presentation is to educate manufacturer’s
representatives, engineers, system designers, and fan specialists on the
fan laws and their application.
At the end of this presentation, you will be able to:
1. Define fan performance rating.
2. Explain how fans are tested and associated variables.
3. Identify the fan curve.
4. Outline the fan laws.
5. Describe how the fan laws are used in development of fan ratings.
Fan Law Topics
• Fan Ratings and Fan Testing
• Variables in fan testing
• Introduction of the fan laws
• Development of fan curve
• Application of the fan laws for developing fan ratings
Fan Ratings
• FAN – A device that uses a power-driven rotating
impeller to move air or gas
• Fan Aerodynamic Performance Ratings
• Airflow
• Pressure (total or static)
• Power
• Speed
• AMCA currently has over 300 companies with
certified ratings for “Air Performance”
• Thousands of catalogs and air performance ratings
• AMCA confirms calculations for products that comply
with its Certified Ratings Program (CRP)
• The Fan Laws are used to calculate fan
performance ratings
The Fan Performance Rating and Curve
• Fan Performance Rating is the pressure rise (total or static) and the volume
airflow rate generated by a fan, and its power consumption at any given point
of operation. Each point on this curve is a rating point.
Fan Testing
• Aerodynamic performance is
determined by a test.
• The air performance rating of
a fan or a series of similar
fans are developed from tests
conducted in accordance with
ANSI/AMCA 210, ISO 5801, or
other testing standards
recognized in AMCA 111,
using the same standardized
airways.
Source: AMCA Laboratory
• The Aerodynamic Performance Test
• AMCA Standard 210 - "Laboratory
Methods of Testing Fans for
Certified Aerodynamic Performance
Rating“
Fan Performance Test Standards
• Test Equipment
• Measure Flow (indirectly)
• Pitot tube traverse
• Flow Nozzle
• Flow Measurement Station
• Measure Fan Pressure
• Inlet Pressure
• Outlet Pressure
• Measure Fan Power
• Measure Fan Speed
• Measure Air Parameters
• Dry Bulb Temp.
• Wet Bulb Temp.
• Barometric Pressure
• System Air Temp
Fan Performance Test Instruments
Fan Performance Test
• Accurate prediction of
aerodynamic performance
requires a test.
• Measure Flow (indirectly)
• Measure Fan Pressure
• Measure Fan Power
• Measure Fan Speed
• Measure Air Parameters
• Performance test develops fan
curve
Aerodynamic Performance Test Data
• Test Data collected and calculated
per test standard
• Air density is calculated based on air
parameters.
• Speed is measured directly.
• Pressure(s) is measured directly and
corrected per standard.
• Flow is calculated based on differential
pressure across flow nozzles.
• Power is measured directly and
corrected per standard.
• The results are at different air
densities and speeds.
• The Fan Laws are used to
normalize data.
Det. No. ρ N Ps Q Hi
(lbm/ft³) (rpm) (in. wg) (cfm) (hp)
1 0.0724 1501 0.001 28889 33.565
2 0.0724 1500 3.732 25958 39.000
3 0.0723 1499 6.955 22702 41.592
4 0.0723 1499 10.154 19654 42.908
5 0.0724 1499 12.300 16821 41.619
6 0.0724 1500 14.150 13331 38.026
7 0.0724 1502 13.900 9952 31.002
8 0.0724 1505 14.500 6695 22.745
9 0.0724 1506 15.000 3764 20.162
10 0.0726 1501 12.500 0 14.761
• The variables associated with fan performance are:
• Flow
• Pressure
• Power
• Speed
• Density
• Size (diameter)
Standard Air Uses and Changes
• Standard Air → standard density
• Reference gas for:
• Fan Catalogs
• Performance test results
• Rating tables
• Data sets
• STP - Standard Temperature and
Pressure
• Standard air in nature is rare
• Fans handle actual air or gas
• Change the recipe → change
the density → Change the
Factor
• Temperature
• Pressure
• Ingredient gas mix
Temperature
Factor
Pressure
Factor
Gas (MW)
Factor
The Fan Laws
The Fan Laws are used to calculate fan performance at:
• Other Speeds
• Other Densities
• Other Sizes
• Impellers and casings have same geometric design but differ only in size
• Fan Laws are like pump affinity laws
• Fan Laws apply where Fan Reynolds Numbers are similar
• Speed
• Density
• Sizes
Basic Fan Laws
• Normalize data to standard conditions:
• Average RPM
• Standard Air Density of 0.075 lbm/ft³
• Flow is proportional to speed
• Pressure is proportional to:
• The speed ratio squared
• The density ratio
• Power is proportional to:
• The speed ratio cubed
• The density ratio
• K1/K2 - Gas compressibility affects
the results.
• For this introduction K1/K2 will be
considered to be K1/K2 =1
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
𝑃2 = 𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
2
∗
ρ2
ρ1
∗
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
∗
ρ2
ρ1
∗
𝐾1
𝐾2
Gas Compressibility Coefficient Kp /Kpc
• Air is a compressible fluid.
• Volume changes with pressure,
temperature and power.
• Pressure changes with volume,
temperature and power.
• Power changes with pressure, volume,
and temperature.
• As volume, pressure, and power
change the process is iterative.
• Compressibility calculation is beyond
the scope of this session and is only
shown here.
• For this introduction K1/K2 will be
considered to be K1/K2 =1
Fan Laws Applied To Pressure Point
• Flow vs Pressure Point
Adjustment Standardized Point
Flow vs Pressure
Raw Data Point
Flow vs Pressure
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000
HP
Power
Inches
H₂O
Pressure
CFM Flow
Performance Curve
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
𝑃2 = 𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
2
∗
ρ2
ρ1
∗
𝐾1
𝐾2
ρ N Q Ps Hi
Raw Data 0.0724 1499 16821 12.300 41.619
Std. Data 0.0750 1500 16839 12.755 43.188
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
𝑃2 = 𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
2
∗
ρ2
ρ1
∗
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
∗
ρ2
ρ1
∗
𝐾1
𝐾2
Fan Laws Applied To Power Point
• Flow vs Power Point
Adjustment Standardized Point
Flow vs Power
Raw Data Point
Flow vs Power
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000
HP
Power
Inches
H₂O
Pressure
CFM Flow
Performance Curve
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
ρ N Q Ps Hi
Raw Data 0.0724 1499 16821 12.300 41.619
Std. Data 0.0750 1500 16839 12.755 43.188
𝐻𝑃2 = 𝐻𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
∗
ρ2
ρ1
∗
𝐾1
𝐾2
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
𝑃2 = 𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
2
∗
ρ2
ρ1
∗
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
∗
ρ2
ρ1
∗
𝐾1
𝐾2
Raw Data
ρ N Q Ps Hi
(lbm/ft³) (rpm) (cfm) (in. wg) (hp)
0.0724 1501 28889 0.001 33.565
0.0724 1500 25958 3.732 39.000
0.0723 1499 22702 6.955 41.592
0.0723 1499 19654 10.154 42.908
0.0724 1499 16821 12.300 41.619
0.0724 1500 13331 14.150 38.026
0.0724 1502 9952 13.900 31.002
0.0724 1505 6695 14.500 22.745
0.0724 1506 3764 15.000 20.162
0.0726 1501 0 12.500 14.761
Standardized Data
ρ N Q Ps Hi
(lbm/ft³) (rpm) (cfm) (in. wg) (hp)
0.0750 1500 28870 0.001 34.681
0.0750 1500 25961 3.866 40.399
0.0750 1500 22723 7.222 43.214
0.0750 1500 19674 10.545 44.587
0.0750 1500 16839 12.755 43.188
0.0750 1500 13336 14.655 39.382
0.0750 1500 9942 14.359 31.983
0.0750 1500 6674 14.916 23.319
0.0750 1500 3750 15.408 20.627
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000
HP
Power
Inches
H₂O
Pressure
CFM Flow
Performance Curve
Normalize Points To Speed & Standard Density
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
𝑃2 = 𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
2
∗
ρ2
ρ1
∗
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
∗
ρ2
ρ1
∗
𝐾1
𝐾2
Fan Curve At Conditions
• The data points are curve fit
together to generate a fan
curve.
• Fan Laws used to generate
Performance Curve at:
• Fan Diameter 36.5 inches
• Fan RPM: 1500
• Air Density: 0.075 lbm/ft³
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000
HP
Power
Inches
H₂O
Pressure
CFM Flow
Performance Curve Results at Speed 1500
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
𝑃2 = 𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
2
∗
ρ2
ρ1
∗
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
∗
ρ2
ρ1
∗
𝐾1
𝐾2
Fan Curve At Conditions
• Fan Laws used to generate
Performance Curve at:
• Fan RPM:
• 1500 RPM
• 1800 RPM
• Air Density:
• 0.075 lbm/ft³
• 0.075 lbm/ft³
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
0.00
5.00
10.00
15.00
20.00
25.00
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000
HP
Power
Inches
H₂O
Pressure
CFM Flow
Performance Curve Results at Speed 1500 to 1800
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
𝑃2 = 𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
2
∗
ρ2
ρ1
∗
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
∗
ρ2
ρ1
∗
𝐾1
𝐾2
Fan Curve At Conditions
• Fan Laws used to generate
Performance Curve at:
• Fan RPM:
• 1500 RPM
• 1500 RPM
• Air Density:
• 0.075 lbm/ft³
• 0.0375 lbm/ft³
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000
HP
Power
Inches
H₂O
Pressure
CFM Flow
Performance Curve Results at 1500 dens 0.0375
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
𝑃2 = 𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
2
∗
ρ2
ρ1
∗
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
∗
ρ2
ρ1
∗
𝐾1
𝐾2
Fan Curve At Conditions
• Fan Laws used to generate
Performance Curve at:
• Fan RPM:
• 1500 RPM
• 1800 RPM
• Air Density:
• 0.075 lbm/ft³
• 0.0375 lbm/ft³
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000
HP
Power
Inches
H₂O
Pressure
CFM Flow
Performance Curve Results at 1800 dens 0.0375
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
𝑃2 = 𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
2
∗
ρ2
ρ1
∗
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1 ∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
∗
ρ2
ρ1
∗
𝐾1
𝐾2
Fan Laws Predict Performance
• Fan Laws can be used to predict aerodynamic performance at
other sizes.
• Fans are dimensionally similar series.
• Blade style and angle cannot be changed.
• Impellers and casings have same geometric design but differ only in size.
• Increase in size normally and required for AMCA certification.
• Minor changes for construction gauge thickness are allowed.
• Manufacturers make the calculations:
• Printed and pdf catalogs
• Electronic selection programs
• AMCA confirms calculations for AMCA Certified Ratings Program (CRP).
The Fan Laws
The Fan Laws are used to calculate fan performance at:
• Other Speeds, Densities, and Sizes
First Law:
Second Law:
Third Law:
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗
𝐷2
𝐷1
3
∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
∗
𝐾1
𝐾2
𝑃2 = 𝑃1 ∗
𝐷2
𝐷1
2
∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
2
∗
ρ2
ρ1
∗
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1 ∗
𝐷2
𝐷1
5
∗
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
∗
ρ2
ρ1
∗
𝐾1
𝐾2
Fan Curve At Conditions
• Fan Laws used to generate
Performance Curve at:
• Fan Diameter:
• 36.5 inches
• 40.25 inches
• Fan RPM:
• 1500 RPM
• 1500 RPM
• Air Density:
• 0.075 lbm/ft³
• 0.075 lbm/ft³
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000
HP
Power
Inches
H₂O
Pressure
CFM Flow
Performance Curve Results at Dia. to 40.25
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1
𝐷2
𝐷1
3 𝑅𝑃𝑀2
𝑅𝑃𝑀1
𝐾1
𝐾2
𝑃2 = 𝑃1
𝐷2
𝐷1
2 𝑅𝑃𝑀2
𝑅𝑃𝑀1
2 ρ2
ρ1
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1
𝐷2
𝐷1
5
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
ρ2
ρ1
𝐾1
𝐾2
Fan Curve At Conditions
• Fan Laws used to generate
Performance Curve at:
• Fan Diameter:
• 36.5 inches
• 40.25 inches
• Fan RPM:
• 1500 RPM
• 1800 RPM
• Air Density:
• 0.075 lbm/ft³
• 0.0375 lbm/ft³
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000
HP
Power
Inches
H₂O
Pressure
CFM Flow
Performance Curve RPM 1800 Results at Dia. to 40.25 and dens.:
0.0375
𝐶𝐹𝑀2 = 𝐶𝐹𝑀1
𝐷2
𝐷1
3 𝑅𝑃𝑀2
𝑅𝑃𝑀1
𝐾1
𝐾2
𝑃2 = 𝑃1
𝐷2
𝐷1
2 𝑅𝑃𝑀2
𝑅𝑃𝑀1
2 ρ2
ρ1
𝐾1
𝐾2
𝐻𝑃2 = 𝐻𝑃1
𝐷2
𝐷1
5
𝑅𝑃𝑀2
𝑅𝑃𝑀1
3
ρ2
ρ1
𝐾1
𝐾2
Fan Law Conclusion
• Fan performance ratings are developed by:
• Testing a fan in a laboratory using a test standard
• Fan variables of flow, pressure, speed, and power are measured.
• The Fan Laws are used to normalized test data to standard conditions.
• The Fan Laws are used to calculate new fan ratings at:
• New speeds
• New air densities
• New sizes
• AMCA Certified Ratings Program (CRP) confirms:
• Accurate performance test results.
• Fan Law Calculation of fan performance ratings.
Resources
• AMCA International: www.amca.org
• ANSI/AMCA Standards: www.amca.org/store (available for purchase)
> 99-16: Standards Handbook
> 210-16: Laboratory Methods of Testing Fans for Certified
Aerodynamic Performance Rating (ASHRAE 51-16)
• AMCA Publications: www.amca.org/store (available for purchase)
> 201-02 (R2011) – Fans and Systems
• AMCA Certification: www.amca.org/certify
• AMCA Education Program: www.amca.org/educate
Thank you for your time!
To receive PDH credit for today’s program, you must
complete the online evaluation, which will be sent via
email 1 hour after the conclusion of this session.
PDH credits and participation certificates will be issued electronically
within 30 days, once all attendance records are checked and online
evaluations are received.
Attendees will receive an email at the address provided on your
registration, listing the credit hours awarded and a link to a printable
certificate of completion.
Questions?
NEXT PROGRAM
Join us for our next AMCA & O’Dell Associates Education
Session:
- Thursday, September 30
- 10:00-11:00am ET
- Topic: Fan Law Calculations
- Presenter: Bill Howarth
>> For additional session details please contact Sarah Johnson,
Marketing Manager, O’Dell Associates (sjohnson@odellassoc.com)

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FINAL-Fan-Laws-Part-1-091621.pptx

  • 1. Fan Laws: An Introduction to Their Application AMCA & O’Dell Associates Education Series | Session 1| September 16, 2021
  • 2. Lisa Cherney Education Manager, AMCA International Webinar Moderator • Joined AMCA in February 2019 • Responsible for development of AMCA’s education programs; staff liaison for the Education & Training Committee • Projects include webinars, AMCA’s online learning platform programming, presentations at trade shows, PDH/RCEP account management, and AMCA’s Speakers Network
  • 3. Introductions & Guidelines • Participation Guidelines: • Audience will be muted during the session. • Questions can be submitted anytime via the Airmeet platform and will be addressed at the end of the presentation. • Reminder: This session is being recorded! • To earn PDH credit for today, please stay clicked onto the platform for the entire hour. • A post-program survey will be emailed to everyone within one hour of the conclusion. Your feedback is greatly appreciated, and the survey must be completed to qualify for today’s PDH credit.
  • 4. Q & A To submit questions: - From the interactive panel on the right side of the screen, select the “Q&A” option at the top. - Type your question in the box and click “Send”. - Remember: All attendees can see all questions submitted. - Questions will be answered at the end of the program.
  • 5. AMCA International has met the standards and requirements of the Registered Continuing Education Program. Credit earned on completion of this program will be reported to RCEP at RCEP.net. A certificate of completion will be issued to each participant. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the RCEP. Attendance for the entire presentation AND a completed evaluation are required for PDH credit to be issued.
  • 6. DISCLAIMER The information contained in this webinar is provided by AMCA International as an educational service and is not intended to serve as professional engineering and/or manufacturing advice. The views and/or opinions expressed in this educational activity are those of the speaker(s) and do not necessarily represent the views of AMCA International. In making this educational activity available to its members and others, AMCA International is not endorsing, sponsoring or recommending a particular company, product or application. Under no circumstances, including negligence, shall AMCA International be liable for any damages arising out of a party’s reliance upon or use of the content contained in this webinar.
  • 7. COPYRIGHT MATERIALS This educational activity is protected by U.S. and International copyright laws. Reproduction, distribution, display and use of the educational activity without written permission of the presenter is prohibited. © AMCA International 2021
  • 8. William Howarth AMCA Consultant; President- Ventilation & Fan Consulting Service International • Independent Consultant since 2017 • 30-yrs Fan Engineering & Sales at Illinois Blower and Hartzell Fan • Instructor at North Carolina Industrial Ventilation Conference • Member US delegation for ISO Technical Committee 117 Fans • Active ASHRAE Member
  • 9. Fan Laws: An Introduction to Their Application Purpose and Learning Objectives The purpose of this presentation is to educate manufacturer’s representatives, engineers, system designers, and fan specialists on the fan laws and their application. At the end of this presentation, you will be able to: 1. Define fan performance rating. 2. Explain how fans are tested and associated variables. 3. Identify the fan curve. 4. Outline the fan laws. 5. Describe how the fan laws are used in development of fan ratings.
  • 10. Fan Law Topics • Fan Ratings and Fan Testing • Variables in fan testing • Introduction of the fan laws • Development of fan curve • Application of the fan laws for developing fan ratings
  • 11. Fan Ratings • FAN – A device that uses a power-driven rotating impeller to move air or gas • Fan Aerodynamic Performance Ratings • Airflow • Pressure (total or static) • Power • Speed • AMCA currently has over 300 companies with certified ratings for “Air Performance” • Thousands of catalogs and air performance ratings • AMCA confirms calculations for products that comply with its Certified Ratings Program (CRP) • The Fan Laws are used to calculate fan performance ratings
  • 12. The Fan Performance Rating and Curve • Fan Performance Rating is the pressure rise (total or static) and the volume airflow rate generated by a fan, and its power consumption at any given point of operation. Each point on this curve is a rating point.
  • 13. Fan Testing • Aerodynamic performance is determined by a test. • The air performance rating of a fan or a series of similar fans are developed from tests conducted in accordance with ANSI/AMCA 210, ISO 5801, or other testing standards recognized in AMCA 111, using the same standardized airways. Source: AMCA Laboratory
  • 14. • The Aerodynamic Performance Test • AMCA Standard 210 - "Laboratory Methods of Testing Fans for Certified Aerodynamic Performance Rating“ Fan Performance Test Standards
  • 15. • Test Equipment • Measure Flow (indirectly) • Pitot tube traverse • Flow Nozzle • Flow Measurement Station • Measure Fan Pressure • Inlet Pressure • Outlet Pressure • Measure Fan Power • Measure Fan Speed • Measure Air Parameters • Dry Bulb Temp. • Wet Bulb Temp. • Barometric Pressure • System Air Temp Fan Performance Test Instruments
  • 16. Fan Performance Test • Accurate prediction of aerodynamic performance requires a test. • Measure Flow (indirectly) • Measure Fan Pressure • Measure Fan Power • Measure Fan Speed • Measure Air Parameters • Performance test develops fan curve
  • 17. Aerodynamic Performance Test Data • Test Data collected and calculated per test standard • Air density is calculated based on air parameters. • Speed is measured directly. • Pressure(s) is measured directly and corrected per standard. • Flow is calculated based on differential pressure across flow nozzles. • Power is measured directly and corrected per standard. • The results are at different air densities and speeds. • The Fan Laws are used to normalize data. Det. No. ρ N Ps Q Hi (lbm/ft³) (rpm) (in. wg) (cfm) (hp) 1 0.0724 1501 0.001 28889 33.565 2 0.0724 1500 3.732 25958 39.000 3 0.0723 1499 6.955 22702 41.592 4 0.0723 1499 10.154 19654 42.908 5 0.0724 1499 12.300 16821 41.619 6 0.0724 1500 14.150 13331 38.026 7 0.0724 1502 13.900 9952 31.002 8 0.0724 1505 14.500 6695 22.745 9 0.0724 1506 15.000 3764 20.162 10 0.0726 1501 12.500 0 14.761 • The variables associated with fan performance are: • Flow • Pressure • Power • Speed • Density • Size (diameter)
  • 18. Standard Air Uses and Changes • Standard Air → standard density • Reference gas for: • Fan Catalogs • Performance test results • Rating tables • Data sets • STP - Standard Temperature and Pressure • Standard air in nature is rare • Fans handle actual air or gas • Change the recipe → change the density → Change the Factor • Temperature • Pressure • Ingredient gas mix Temperature Factor Pressure Factor Gas (MW) Factor
  • 19. The Fan Laws The Fan Laws are used to calculate fan performance at: • Other Speeds • Other Densities • Other Sizes • Impellers and casings have same geometric design but differ only in size • Fan Laws are like pump affinity laws • Fan Laws apply where Fan Reynolds Numbers are similar • Speed • Density • Sizes
  • 20. Basic Fan Laws • Normalize data to standard conditions: • Average RPM • Standard Air Density of 0.075 lbm/ft³ • Flow is proportional to speed • Pressure is proportional to: • The speed ratio squared • The density ratio • Power is proportional to: • The speed ratio cubed • The density ratio • K1/K2 - Gas compressibility affects the results. • For this introduction K1/K2 will be considered to be K1/K2 =1 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 𝑃2 = 𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2
  • 21. Gas Compressibility Coefficient Kp /Kpc • Air is a compressible fluid. • Volume changes with pressure, temperature and power. • Pressure changes with volume, temperature and power. • Power changes with pressure, volume, and temperature. • As volume, pressure, and power change the process is iterative. • Compressibility calculation is beyond the scope of this session and is only shown here. • For this introduction K1/K2 will be considered to be K1/K2 =1
  • 22. Fan Laws Applied To Pressure Point • Flow vs Pressure Point Adjustment Standardized Point Flow vs Pressure Raw Data Point Flow vs Pressure 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 HP Power Inches H₂O Pressure CFM Flow Performance Curve 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 𝑃2 = 𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 ρ N Q Ps Hi Raw Data 0.0724 1499 16821 12.300 41.619 Std. Data 0.0750 1500 16839 12.755 43.188 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 𝑃2 = 𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2
  • 23. Fan Laws Applied To Power Point • Flow vs Power Point Adjustment Standardized Point Flow vs Power Raw Data Point Flow vs Power 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 HP Power Inches H₂O Pressure CFM Flow Performance Curve 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 ρ N Q Ps Hi Raw Data 0.0724 1499 16821 12.300 41.619 Std. Data 0.0750 1500 16839 12.755 43.188 𝐻𝑃2 = 𝐻𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 𝑃2 = 𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2
  • 24. Raw Data ρ N Q Ps Hi (lbm/ft³) (rpm) (cfm) (in. wg) (hp) 0.0724 1501 28889 0.001 33.565 0.0724 1500 25958 3.732 39.000 0.0723 1499 22702 6.955 41.592 0.0723 1499 19654 10.154 42.908 0.0724 1499 16821 12.300 41.619 0.0724 1500 13331 14.150 38.026 0.0724 1502 9952 13.900 31.002 0.0724 1505 6695 14.500 22.745 0.0724 1506 3764 15.000 20.162 0.0726 1501 0 12.500 14.761 Standardized Data ρ N Q Ps Hi (lbm/ft³) (rpm) (cfm) (in. wg) (hp) 0.0750 1500 28870 0.001 34.681 0.0750 1500 25961 3.866 40.399 0.0750 1500 22723 7.222 43.214 0.0750 1500 19674 10.545 44.587 0.0750 1500 16839 12.755 43.188 0.0750 1500 13336 14.655 39.382 0.0750 1500 9942 14.359 31.983 0.0750 1500 6674 14.916 23.319 0.0750 1500 3750 15.408 20.627 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 HP Power Inches H₂O Pressure CFM Flow Performance Curve Normalize Points To Speed & Standard Density 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 𝑃2 = 𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2
  • 25. Fan Curve At Conditions • The data points are curve fit together to generate a fan curve. • Fan Laws used to generate Performance Curve at: • Fan Diameter 36.5 inches • Fan RPM: 1500 • Air Density: 0.075 lbm/ft³ 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 HP Power Inches H₂O Pressure CFM Flow Performance Curve Results at Speed 1500 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 𝑃2 = 𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2
  • 26. Fan Curve At Conditions • Fan Laws used to generate Performance Curve at: • Fan RPM: • 1500 RPM • 1800 RPM • Air Density: • 0.075 lbm/ft³ • 0.075 lbm/ft³ 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 0.00 5.00 10.00 15.00 20.00 25.00 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 HP Power Inches H₂O Pressure CFM Flow Performance Curve Results at Speed 1500 to 1800 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 𝑃2 = 𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2
  • 27. Fan Curve At Conditions • Fan Laws used to generate Performance Curve at: • Fan RPM: • 1500 RPM • 1500 RPM • Air Density: • 0.075 lbm/ft³ • 0.0375 lbm/ft³ 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 HP Power Inches H₂O Pressure CFM Flow Performance Curve Results at 1500 dens 0.0375 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 𝑃2 = 𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2
  • 28. Fan Curve At Conditions • Fan Laws used to generate Performance Curve at: • Fan RPM: • 1500 RPM • 1800 RPM • Air Density: • 0.075 lbm/ft³ • 0.0375 lbm/ft³ 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 HP Power Inches H₂O Pressure CFM Flow Performance Curve Results at 1800 dens 0.0375 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 𝑃2 = 𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2
  • 29. Fan Laws Predict Performance • Fan Laws can be used to predict aerodynamic performance at other sizes. • Fans are dimensionally similar series. • Blade style and angle cannot be changed. • Impellers and casings have same geometric design but differ only in size. • Increase in size normally and required for AMCA certification. • Minor changes for construction gauge thickness are allowed. • Manufacturers make the calculations: • Printed and pdf catalogs • Electronic selection programs • AMCA confirms calculations for AMCA Certified Ratings Program (CRP).
  • 30. The Fan Laws The Fan Laws are used to calculate fan performance at: • Other Speeds, Densities, and Sizes First Law: Second Law: Third Law: 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 ∗ 𝐷2 𝐷1 3 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 ∗ 𝐾1 𝐾2 𝑃2 = 𝑃1 ∗ 𝐷2 𝐷1 2 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 ∗ 𝐷2 𝐷1 5 ∗ 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ∗ ρ2 ρ1 ∗ 𝐾1 𝐾2
  • 31. Fan Curve At Conditions • Fan Laws used to generate Performance Curve at: • Fan Diameter: • 36.5 inches • 40.25 inches • Fan RPM: • 1500 RPM • 1500 RPM • Air Density: • 0.075 lbm/ft³ • 0.075 lbm/ft³ 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 HP Power Inches H₂O Pressure CFM Flow Performance Curve Results at Dia. to 40.25 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 𝐷2 𝐷1 3 𝑅𝑃𝑀2 𝑅𝑃𝑀1 𝐾1 𝐾2 𝑃2 = 𝑃1 𝐷2 𝐷1 2 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ρ2 ρ1 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 𝐷2 𝐷1 5 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ρ2 ρ1 𝐾1 𝐾2
  • 32. Fan Curve At Conditions • Fan Laws used to generate Performance Curve at: • Fan Diameter: • 36.5 inches • 40.25 inches • Fan RPM: • 1500 RPM • 1800 RPM • Air Density: • 0.075 lbm/ft³ • 0.0375 lbm/ft³ 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 HP Power Inches H₂O Pressure CFM Flow Performance Curve RPM 1800 Results at Dia. to 40.25 and dens.: 0.0375 𝐶𝐹𝑀2 = 𝐶𝐹𝑀1 𝐷2 𝐷1 3 𝑅𝑃𝑀2 𝑅𝑃𝑀1 𝐾1 𝐾2 𝑃2 = 𝑃1 𝐷2 𝐷1 2 𝑅𝑃𝑀2 𝑅𝑃𝑀1 2 ρ2 ρ1 𝐾1 𝐾2 𝐻𝑃2 = 𝐻𝑃1 𝐷2 𝐷1 5 𝑅𝑃𝑀2 𝑅𝑃𝑀1 3 ρ2 ρ1 𝐾1 𝐾2
  • 33. Fan Law Conclusion • Fan performance ratings are developed by: • Testing a fan in a laboratory using a test standard • Fan variables of flow, pressure, speed, and power are measured. • The Fan Laws are used to normalized test data to standard conditions. • The Fan Laws are used to calculate new fan ratings at: • New speeds • New air densities • New sizes • AMCA Certified Ratings Program (CRP) confirms: • Accurate performance test results. • Fan Law Calculation of fan performance ratings.
  • 34. Resources • AMCA International: www.amca.org • ANSI/AMCA Standards: www.amca.org/store (available for purchase) > 99-16: Standards Handbook > 210-16: Laboratory Methods of Testing Fans for Certified Aerodynamic Performance Rating (ASHRAE 51-16) • AMCA Publications: www.amca.org/store (available for purchase) > 201-02 (R2011) – Fans and Systems • AMCA Certification: www.amca.org/certify • AMCA Education Program: www.amca.org/educate
  • 35. Thank you for your time! To receive PDH credit for today’s program, you must complete the online evaluation, which will be sent via email 1 hour after the conclusion of this session. PDH credits and participation certificates will be issued electronically within 30 days, once all attendance records are checked and online evaluations are received. Attendees will receive an email at the address provided on your registration, listing the credit hours awarded and a link to a printable certificate of completion.
  • 37. NEXT PROGRAM Join us for our next AMCA & O’Dell Associates Education Session: - Thursday, September 30 - 10:00-11:00am ET - Topic: Fan Law Calculations - Presenter: Bill Howarth >> For additional session details please contact Sarah Johnson, Marketing Manager, O’Dell Associates (sjohnson@odellassoc.com)

Editor's Notes

  1. Please send moderator any questions you have during the presentation. At the end of the webinar we will have a question and answer session. Introduction… Insert fan humor here… After his death, the lawyer found himself with the devil in a room filled with clocks. Each clock turned at a different speed and was labeled with the name of a different occupation. After examining all the clocks, the lawyer turned to the devil and said, "I have two questions. First, why does each clock move at a different speed?" "They turn at the rate at which the members of that occupation collectively sin on earth," replied the devil. "What's your second question?" "Well," said the lawyer. "I can't seem to find my occupation. Where is the 'lawyers' clock?" The devil momentarily looked confused, and he started checking the clocks. "They should all be here," he muttered, looking frantically, "It has to be here somewhere... Oh, there will be Hell to pay for this.“ Suddenly, the devil relaxed, slapped himself on the forehead, and exclaimed, "Oh, yes! How silly of me. We keep that clock in the workshop and use it for a fan. - Lawyers Clock
  2. Fan curves include a lot of information and can be confusing! Fan Performance Rating is the pressure rise (total or static) and the volume airflow rate generated by a fan, and its power consumption at any given point of operation. Each point on this curve is a rating point. Every fan type and size has a unique fan performance curve. There is a lot of information on the curve. Here is a fan curve with a lot of information. Flow versus total pressure Flow versus static pressure Flow versus power System flow versus pressure Flow versus efficiency (static? or total?) Fan Energy Index versus flow Additional data on curve: Model, Size, Diameter, RPM, Density, Notes, AMCA Certification, Drive Losses, Apprutences Select a fan which will generate the required pressure at the desired airflow. Model, size, speed, density, outlet area, How the fan was tested What losses are included How Fan Energy Index was calculated
  3. Standard Air → standard density Reference gas for: Fan Catalogs Performance test results Rating tables Data sets STP - Standard Temperature and Pressure Standard air in nature is rare Fans handle actual air or gas Change the recipe → change the density → Change the Factor Temperature Pressure Ingredient gas mix
  4. Fan Laws are calculated in detail in 99-16: Standards Handbook Fan Performance testing standard is 210-16: Laboratory Methods of Testing Fans for Certified Aerodynamic Performance Rating (ASHRAE 51-16) AMCA Publication 201-02 (R2011) Fans and Systems contains additional information on density effects on fan and system performance. There will be a question and answer session directly.
  5. Lisa presents this slide. Thank you for your time today. PDH credit requires completing survey link that follows.
  6. Question and Answer session
  7. Lisa to present this slide.