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Technology With Vision Automated High-Speed Vehicle Inspection Systems A Technical Overview Of FactIS™ Systems  www.lynxrail.com
What is FactIS™? FactIS™ stands for Fully Automated Car Train Inspection Systems. In Australia, the systems are known as ATEx systems (Automated Train Examiner Systems) FactIS™ consists of a suite of modules that can be used individually or as a composite system Main features: Trackside data capture Machine vision used for most modules Near real-time data processing & analysis (completion time depends on length of train) Automated reporting Exception reports (critical events)  Images of components can be reviewed visually for QA or investigation purposes  Data can be used for trending (wear patterns) and maintenance planning Minimal track disturbance (no pits or special infrastructure required) Trains can pass at full speeds (currently up to 120 km/hr, but some modules were tested and found to be working at speeds up to 160 km/hr) Systems can be installed at almost any location along the line Systems are impervious to most environmental conditions ©2011 Lynx Engineering Consultants Pty Ltd 2
Why use automated Systems Automated Wayside systems replace both long-term and immediate inspections “Objective” monitoring – no subjective judgments need to be made, as with traditional inspections Monitoring is 24/7  Critical events are identified rapidly Borderline criticals can be managed / equipment can be operated longer when placed on “watch list” Manual on-screen review can supplement automated review if image cannot be processed (for example, if there is an impediment, such as inclement weather, which prevents automated processes from successful analysis) Cost-effective to operate, as it replaces costly roll-by and stationary vehicle inspections, replaces cyclical inspections Lets operator switch from periodical maintenance to targeted maintenance More and better information = safer railroads ©2011 Lynx Engineering Consultants Pty Ltd 3
Early example of the benefit of automated monitoring systems ©2011 Lynx Engineering Consultants Pty Ltd Newly machined flanges December 28,  2002 32.5 mm 32.5 mm 56,000 km later April 18, 2003 32.5 mm 21 mm A wheel set with two newly machined wheels was introduced at the end of December 2002. This is what happened to the two wheels over less than four months: Right wheel Left wheel 4
Some system /development milestones ©2011 Lynx Engineering Consultants Pty Ltd 5
Typical architecture of FactIS™ system A typical FactIS™ system consists of: An advanced triggering module that surveys the geometry of each vehicle to determine the best triggering technique in order to assure the highest image quality at every speed. Cameras and high-speed, high-power strobe lighting Image capture repository AEI module for vehicle identification  High-speed telecommunication connection Image processing modules, either trackside (older systems) or at the end of the high-speed telecom link (IVCM systems) Data base repository Interface for condition monitoring software for self-diagnostics and maintenance of system ©2011 Lynx Engineering Consultants Pty Ltd 6
Current system modules  Wheel Measurement system: Flange height Flange width Vertical flange Hollowing depth Rim thickness Wheel diameter Back-to-back Angle of attack Brake Pads: Thickness (top and bottom) Missing pad ©2011 Lynx Engineering Consultants Pty Ltd 7
Current system modules (cont’d) ©2011 Lynx Engineering Consultants Pty Ltd Springs  missing, broken, uneven loading  End caps  presence of bolts, bearing adapter wear & pinching Couplers / draught gear  slack and alignment Undercarriage components  coupler pin support, other mechanical components Handbrake application 	 checks if applied or not Others can be added 	 may need additional development / modification 8
Current system modules (cont’d) ©2011 Lynx Engineering Consultants Pty Ltd Hunting Detection Detects hunting vehicles.  Identifies vehicles with a propensity to hunt (even with train travelling at low speeds.  Angle of attack Tracking bogies Bogie geometry 9
FactIS™ - in harsh environments ©2011 Lynx Engineering Consultants Pty Ltd Dust and heat Humidity & water Snow & cold 10
Current Installations ©2011 Lynx Engineering Consultants Pty Ltd FactIS™ systems are currently installed on railroads in: ,[object Object]

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FactIS Wayside CM Systems

  • 1. Technology With Vision Automated High-Speed Vehicle Inspection Systems A Technical Overview Of FactIS™ Systems www.lynxrail.com
  • 2. What is FactIS™? FactIS™ stands for Fully Automated Car Train Inspection Systems. In Australia, the systems are known as ATEx systems (Automated Train Examiner Systems) FactIS™ consists of a suite of modules that can be used individually or as a composite system Main features: Trackside data capture Machine vision used for most modules Near real-time data processing & analysis (completion time depends on length of train) Automated reporting Exception reports (critical events) Images of components can be reviewed visually for QA or investigation purposes Data can be used for trending (wear patterns) and maintenance planning Minimal track disturbance (no pits or special infrastructure required) Trains can pass at full speeds (currently up to 120 km/hr, but some modules were tested and found to be working at speeds up to 160 km/hr) Systems can be installed at almost any location along the line Systems are impervious to most environmental conditions ©2011 Lynx Engineering Consultants Pty Ltd 2
  • 3. Why use automated Systems Automated Wayside systems replace both long-term and immediate inspections “Objective” monitoring – no subjective judgments need to be made, as with traditional inspections Monitoring is 24/7 Critical events are identified rapidly Borderline criticals can be managed / equipment can be operated longer when placed on “watch list” Manual on-screen review can supplement automated review if image cannot be processed (for example, if there is an impediment, such as inclement weather, which prevents automated processes from successful analysis) Cost-effective to operate, as it replaces costly roll-by and stationary vehicle inspections, replaces cyclical inspections Lets operator switch from periodical maintenance to targeted maintenance More and better information = safer railroads ©2011 Lynx Engineering Consultants Pty Ltd 3
  • 4. Early example of the benefit of automated monitoring systems ©2011 Lynx Engineering Consultants Pty Ltd Newly machined flanges December 28, 2002 32.5 mm 32.5 mm 56,000 km later April 18, 2003 32.5 mm 21 mm A wheel set with two newly machined wheels was introduced at the end of December 2002. This is what happened to the two wheels over less than four months: Right wheel Left wheel 4
  • 5. Some system /development milestones ©2011 Lynx Engineering Consultants Pty Ltd 5
  • 6. Typical architecture of FactIS™ system A typical FactIS™ system consists of: An advanced triggering module that surveys the geometry of each vehicle to determine the best triggering technique in order to assure the highest image quality at every speed. Cameras and high-speed, high-power strobe lighting Image capture repository AEI module for vehicle identification High-speed telecommunication connection Image processing modules, either trackside (older systems) or at the end of the high-speed telecom link (IVCM systems) Data base repository Interface for condition monitoring software for self-diagnostics and maintenance of system ©2011 Lynx Engineering Consultants Pty Ltd 6
  • 7. Current system modules Wheel Measurement system: Flange height Flange width Vertical flange Hollowing depth Rim thickness Wheel diameter Back-to-back Angle of attack Brake Pads: Thickness (top and bottom) Missing pad ©2011 Lynx Engineering Consultants Pty Ltd 7
  • 8. Current system modules (cont’d) ©2011 Lynx Engineering Consultants Pty Ltd Springs missing, broken, uneven loading End caps presence of bolts, bearing adapter wear & pinching Couplers / draught gear slack and alignment Undercarriage components coupler pin support, other mechanical components Handbrake application checks if applied or not Others can be added may need additional development / modification 8
  • 9. Current system modules (cont’d) ©2011 Lynx Engineering Consultants Pty Ltd Hunting Detection Detects hunting vehicles. Identifies vehicles with a propensity to hunt (even with train travelling at low speeds. Angle of attack Tracking bogies Bogie geometry 9
  • 10. FactIS™ - in harsh environments ©2011 Lynx Engineering Consultants Pty Ltd Dust and heat Humidity & water Snow & cold 10
  • 11.
  • 14. USA Contact Lynxrail for further details 11

Editor's Notes

  1. If someone asks (and only then) You can say we use the name FactIs because we could get it registered as a trade mark.(Couldn’t do that with ATEx)Regarding the list of features, you can say that these are the features that the current systems possess. However, to get to that took a long time and required many technical innovations along the way.