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Eudragit(Ver. 12.0)
Prepared Changbaek Lim
2023-07-10 1
Formulation Service
2023-07-10 2
2023-07-10 3
2023-07-10 4
The EUDRAGIT® advantage
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Unrivalled polymer versatility
to unlock the potential of your API
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Ideal for use with any oral solid dosage form
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Compatible with all relevant process technologies
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The functional flexibility to address
specific API and therapy requirements
Our poly(meth)acrylate copolymers feature physicochemical
properties that are determined by functional groups
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1. EUDRAGIT portfolio
2. Enteric formulation
3. Sustained-release formulations
4. Protective formulations
4.1 Taste masking
4.2 Moisture protection
5. Regulatory status and quality
6. Manufacturing of EUDRAGIT
2023-07-10 10
1. EUDRAGIT portfolio
2. Enteric formulation
3. Sustained-release formulations
4. Protective formulations
4.1 Taste masking
4.2 Moisture protection
5. Regulatory status and quality
6. Manufacturing of EUDRAGIT
2023-07-10 11
EUDRAGIT portfolio I
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EUDRAGIT portfolio III
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Main structural skeleton of Eudragit polymers
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Different Eudragit grades, their chemical
composition, and physical properties
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Different Eudragit grades, their chemical
composition, and physical properties
EUDRAGIT portfolio IV
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pH-Dependent Release(G.I Trageting Formulation)
EUDRAGIT portfolio V
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pH-Independent Release(Sustained Release Formulation)
EUDRAGIT polymers for every application
EUDRAGIT portfolio II
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EUDRAGIT portfolio VI
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EUDRAGIT portfolio VII
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EUDRAGIT portfolio VIII
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Chemical structure of EUDRAGIT
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EUDRAGIT in coating applications
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EUDRAGIT as functional binder
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Predictable drug release site from dosage forms produced
with Eudragit polymers, according to their physicochemical properties
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EUDRAGIT portfolio V
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 Eudragit RL과 RS는 아크릴과 메타크릴산 에스터로 공중합된 생체적합성 고분자
 Eudragit RL과 RS의 구조는 동일하나, 친수성인 4차 암모늄 치환체의 양이 서로 다름
 Eudragit RL : RS 보다 더 많은 4차 암모늄치환체를 가짐
☞Eudragit RL은 RS 보다 물에 대한 투과도가 높아 물을 더 잘 투과
 Eudragit RL과 RS는 물에 대한 투과도가 pH에 영향을 받지 않으며, 팽윤되지 않는 특성
☞ 아크릴-메타크릴 고분자들은 경구를 통한 타블렛과 펠렛의 반투막으로 주로 사용
☞ 물에 대한 불용성과 팽윤되지 않는 특성으로 인하여 약물의 방출을 쉽게 조절
☞서방형 제제의 약물 방출 제어기제로 널리 사용
1. EUDRAGIT portfolio
2. Enteric formulation
3. Sustained-release formulations
4. Protective formulations
4.1 Taste masking
4.2 Moisture protection
5. Regulatory status and quality
6. Manufacturing of EUDRAGIT
2023-07-10 30
Products for enteric formulations
Functionality
Anionic polymers with methacrylic acid as a functional group and associated product
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Applications and advantages
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Chemical structure
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EUDRAGIT polymer properties
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EUDRAGIT Product forms
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EUDRAGIT L/S 100
: Example of an organic formulation for tablets
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EUDRAGIT L-30 D-55
: Enteric coating formulation for 100Kg tablets
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EUDRAGIT L-30 D-55
Enteric coating formulation for 100Kg tablets
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EUDRAGIT L-30 D-55
Enteric coating formulation for 100Kg tablets
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EUDRAGIT L-30 D-55
Enteric coating formulation for 100Kg tablets
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41
Drug Surface Calculations
and Determinations
Drug Surface Calculations and Determinations I
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 Since a certain layer thickness has to be achieved in film coating, the amount of
coating material is related to the surface area of the substrate
☞ It may be expressed in mg of dry polymer substance per cm² of surface area
 If we divide the surface area of a substrate A (mm2) by its weight w (mg),
we immediately obtain the requisite coating quantity in % (w/w),
i.e. the polymer quantity in kg of dry polymer substance per 100 kg of substrate
for a coating of 1 mg of dry polymer substance per cm2
 If lower or higher coating weights are specified for certain dosage forms, the
specific surface must be multiplied with this factor l (mg polymer per cm2)
 A : Surface area and l (mg/cm2) to the amount of film former
 Both quantities are linked by the factor 100, which leads to the result in percent
Calculation of polymer quantities
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 Depending on the desired function of a coating, the following values can be
used as orientation for the calculation of the required amount of polymer:
 Enteric coatings
 4 ~ 6 mg/cm² (Round Tablets)
 5 ~10 mg/cm² (Oblong-shaped Tablets)
 5 ~20 mg/cm² (Gelatin or HPMC Capsules)
 Taste-masking coatings
 1 – 2 mg/cm² (Round Tablets
 1 – 4 mg/cm² (Oblong-shaped Tablets)
 Moisture protection
 1 – 6 mg/cm² (Round Tablets
 2 – 10 mg/cm² (Oblong-shaped Tablets)
 5 – 10 mg/cm² (Gelatin or HPMC Capsules)
Drug Surface Calculations and Determinations II
Drug Surface Calculations and Determinations III
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Calculation of Surface Areas ; Simplified Calculations
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Drug Surface Calculations and Determinations IV
Calculation of Surface Areas ; Simplified Calculations
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Drug Surface Calculations and Determinations V
Calculation of Surface Areas ; Exact Calculations
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Shapes of Tablets
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Calculation of Surface Areas ; Exact Calculations
Drug Surface Calculations and Determinations VI
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Calculation of Surface Areas ; Exact Calculations
Drug Surface Calculations and Determinations VII
50
Drug Surface Calculations
and Determinations
Droplet size of water, atomized
with airborne sprays guns
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Influence of atomizing air pressure
on the quality of the coated film
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Influence of the water content
in organic coating formulations I
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Influence of the water content
in organic coating formulations II
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Influence of coating amount on enteric properties
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Influence of plasticizer : Eudragit L30 D-55
Minimum Filmforming Temperature (MFT)
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Influence of plasticizer on film quality
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Redispersion of Eudragit L 100-55
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K. Lehmann and H.-U. Petereit Pharm. Ind. 55, 6, 615 - 618 (1993)
Dissolution rate of Eudragit L /S films
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USP 25 , paddle apparatus
: 2h(pH 1.2)→1h(pH 5.0)→ 1h(pH 6.8)→1h(pH 7.5)
Stability data of enteric pellets
with colonic drug release
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Influence of EUDRAGIT type
on storage stability of enteric-coated crystals
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Colonic Drug Delivery
(Marketed Products)
Colonic drug delivery system
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Marketed Products
 Products marketed using DDS technology
 Entocort
 Asacol
 Pentasa
 Products by chemically modified
 Sulfasalazine
 Dipentum (olsalazine sodium)
 Colazal (balsalazide disodium)
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Formulation
250 mg
500 mg
acetylated monoglyceride, castor oil, colloidal silicon dioxide.
ethylcellulose, hydroxypropyl methylcellulose
starch, stearic acid, sugar, talc, and white wax
acetylated monoglyceride, castor oil, colloidal silicon dioxide.
ethylcellulose, hydroxypropyl methylcellulose
starch, stearic acid, sugar, talc, and white wax
Indication  Induction of remission and for the treatment of patients
with mildly to moderately active ulcerative colitis
Dosage Recommended dosage for induction of remission and symptomatic treatment of mildly to
moderately active ulcerative colitis : 1g
☞ 4 PENTASA 250 mg capsules or 2 PENTASA 500 mg capsules
4 times a day for a total daily dosage of 4g.
Treatment duration in controlled trials was up to 8 weeks
Pentasa Capsule
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Drug Layer
(Mesalazine)
Sustained Release Layer
( Ethyl cellulose )
 Controlled-Release Pellet (Hard capsule)
 Drug : Mesalazine 250 mg / 1 cap , Dosage : 4 cap(1g) /4 times /1day
 Indication : Ulcerative Colitis ( I.B.D ), Worldwide Launching
Pentasa Capsule
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Formulation Each tablet contains colloidal silicon dioxide, dibutyl phthalate, edible
black ink, iron oxide red, iron oxide yellow, lactose monohydrate, magnesium stearate,
methacrylic acid copolymer B (Eudragit S), polyethylene glycol, povidone, sodium
starch glycolate, and talc.
Indication Treatment of mildly to moderately active ulcerative colitis and for the maintenance of
remission of ulcerative colitis.
Dosage Treatment of mildly to moderately active ulcerative colitis
The usual dosage in adults is two 400-mg tablets to be taken three times a day for a total
daily dose of 2.4 grams for a duration of 6 weeks.
Maintenance of remission of ulcerative colitis
The recommended dosage in adults is 1 .6 grams daily, in divided doses
Treatment duration in the prospective, well-controlled trial was 6 months.
Two Asacol 400 mg tablets have not been shown to be bioequivalent to one Asacol HD
delayed-release 800 mg tablet
Asacol
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 pH-Controlled Colon Drug Delivery
 Drug : Mesalazine 400 mg /1 tablet
 Dosage : 2T/3 times /1day
 Indication : Ulcerative Colitis ( I.B.D )
 Leading Product among I.B.D Therapeutic Drugs
5-ASA
Uncoated Tablet
Coating Layer
(Eudragit–S)
pH ≥ 7.0
5-ASA
pH - dependent
Asacol
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Formulation
250 mg
500 mg
The LIALDA tablet contains 1.2 g mesalamine (5-aminosalicylic acid) in an MMX
Multi Matrix System core of hydrophilic and lipophilic excipients.
The MMX core is coated with a gastro-resistant film of methacrylic acid copolymers,
Type A , which delays mesalamine release until exposure to a pH of 6 respectively.
Upon disintegration of the coating, the core matrix forms a hydrogel and provides
extended release of mesalamine across the pH range of 6.8 to 7.2
The inactive ingredients of LIALDA tablets are sodium carboxymethylcellulose,
carnauba wax, stearic acid, silica (colloidal hydrated), sodium starch glycolate, talc,
magnesium stearate, methacrylic acid copolymer types A , triethylcitrate, titanium dioxide
red ferric oxide and polyethylene glycol 6000.
Indication  Induction of remission in patients with active, mild to moderate ulcerative colitis.
 Safety and effectiveness of LIALDA beyond 8 weeks has not been established.
Dosage The recommended dosage for the induction of remission in adult patients with
active, mild to moderate ulcerative colitis is two to four 1.2 g tablets to be taken
once daily with a meal for a total daily dose of 2.4 g or 4.8 g
Lialda
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Lialda
2정/1회/1일
4정/1회/1일
stearic acid
Carnauva wax
Sod. CMC
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Formulation of enteric coated
ASA crystals and tablets
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Elongation at break of EUDRAGIT film
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SEM photos of compressed film-coated particle
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Drug release of enteric coated
ASA crystals and tablets
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Storage stability of ASA crystals and tablets
12 % Eudragit L30D-55/NE30D=1:1
EUDRAGIT FS polymer
for colon delivery coating
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Products for enteric formulations
Functionality
Anionic polymers with methacrylic acid as a functional group and associated product
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Properties of EUDRAGIT FS30D
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EUDRAGIT FS30D
; Standard formulation
Example of a formulation for bisacodyl pellets
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EUDRAGIT FS 30 D
; highly flexible formulation
Example of a formulation fo r bisacodyl pellets / compression of coated particles
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EUDRAGIT FS30D
; influence of bed temperature
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EUDRAGIT FS30D
; influence of bed temperature
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Site specific drug release by combination of
EUDRAGIT FS30D & L30D-5 ( I )
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The mixing of EUDRAGIT® FS 30 D & L 30 D-55 can be used to adjust
the release of a dosage form in a range of pH 6.0 to pH 6.8
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Site specific drug release by combination of
EUDRAGIT FS30D & L30D-5 ( II )
Evonik solutions for enteric coatings
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Formulation Example EUDRAGIT® L 100-55
- redispersion to EUDRAGIT® L 30 D-55
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Formulation Example: EUDRAGIT® L 30 D-55
; Enteric coating with talc as anti-tacking agent
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Formulation Example : EUDRAGIT L30 D-55 + PlasAcryl
HTP20 as anti-tacking agent
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Enteric coating of hard gelatin capsules
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Enteric coating of hard gelatin capsules
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Uncoated hard gelatin capsule
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Enteric coated hard gelatin capsule
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Hard gelatin capsules coated with
Eudragit L30 D-55( Glidant : GMS)
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Case Study (ASA Tablet)
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Marketing requirements for a new product
56
56
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Development concept
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Review of drug stability
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Coating excipient compatibility test : Set-up
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Coating excipient compatibility test
: Effect of subcoat polymer
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Coating excipient compatibility test
: Effect of glidant
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Coating excipient compatibility test
: Effect of plasticizer
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Coating excipient compatibility test
: Effect of pigments
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Coating excipient compatibility test
: Conclusion
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Summary
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Summary
1. EUDRAGIT portfolio
2. Enteric formulations
3. Sustained-release formulations
4. Protective formulations
4.1 Taste masking
4.2 Moisture protection
5. Regulatory status and quality
6. Manufacturing of EUDRAGIT
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Functionality
 Meth-/acrylate copolymers with trimethyl-ammonioethyl-methacrylate as a functional group
 Neutral polymer of meth-/acrylates
Sustained-release formulations
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Applications and advantages
 Applications:
 Sustained release formulations
 Suitable for matrix structures and miscible with other EUDRAGIT grades
 Advantages
 Time-controlled release of active ingredients
 Higher patient compliance due to reduced number of doses to be taken
 Cost-effective processing
 Suitable for matrix structures
 No plasticizer required, highly flexible
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Chemical structure I
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Chemical structure II
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Polymer properties
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Sustained-release formulation : Example I
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Sustained-release formulation : Example II
1. EUDRAGIT portfolio
2. Enteric formulations
3. Sustained-release formulations
4. Protective formulations
4.1 Taste masking
4.2 Moisture protection
5. Regulatory status and quality
6. Manufacturing of EUDRAGIT
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Protective formulations
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Functionality
Cationic polymer with dimethyl-aminoethyl methacrylate as a functional group
Applications and advantages
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 Applications:
 Insulating coatings
 Taste masking
 Odor masking
 Moisture protection
 Light protection
 Bioavailability enhancement
 Advantages:
 Protection of sensitive actives
 Economical application
 Identification and incorporation of marketing attributes (color & gloss)
 Improved passage of the dosage form (smooth surface)
 Low viscosity, high pigment binding capacity, good adhesion, low
polymer weight gain
Chemical structure
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Polymer properties
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Taste masking formulation example I
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Aqueous colorless coating on Paracetamol granules
EUDRAGIT E PO, Paracetamol granules, Glatt WSG 2
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Dissolution test according USP 29 (apparatus 2)
100 rpm, 2 hours in 900 ml phosphate buffer pH 6.8
Taste masking formulation example II
Moisture protection formulation example
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Aqueous Colored Protective Coating on Tablets
in a Pan Coater EUDRAGIT E PO, Placebo Tablets
1. EUDRAGIT portfolio
2. Enteric formulations
3. Sustained-release formulations
4. Protective formulations
4.1 Taste masking
4.2 Moisture protection
5. Regulatory status and quality
6. Manufacturing of EUDRAGIT
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Regulatory information
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Global Acceptance by international
registration authorities
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X = monograph (X) = draft submitted ( ) = planed
* DMF submitted prior 2010 and also containing safety data
Possible effects of EUDRAGIT
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1. EUDRAGIT portfolio
2. Enteric formulations
3. Sustained-release formulations
4. Protective formulations
4.1 Taste masking
4.2 Moisture protection
5. Regulatory status and quality
6. Manufacturing of EUDRAGIT
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EUDRAGIT manufacturing process I
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EUDRAGIT manufacturing process II
EUDRATEC
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EUDRATEC Technology
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A strong track record of performance
across common formulation challenges
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Technology capabilities
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Particle manufacturing technologies
for formulation screening
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Extensive analytical capabilities
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Dissolution method capabilities
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EUDRA MOD
 EUDRA MOD I : Zero Order Drug Delivery
 EUDRA MOD II : Accerleated Drug Delivery
EUDRA PULSE
EUDRA COL
EUDRA DUOCOAT
EUDRA PEP
EUDRATECH
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EUDRMOD I : Overview
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EUDRATEC MOD I : Proof of Concept
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EUDRATEC MOD I : Benefits
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EUDRA MOD
 EUDRA MOD I : Zero Order Drug Delivery
 EUDRA MOD II : Accerleated Drug Delivery
EUDRA PULSE
EUDRA COL
EUDRA DUOCOAT
EUDRA PEP
EUDRATECH
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EUDRAMODE II : Overview
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EUDRATEC MOD II : Proof of Concept
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EUDRATEC MOD II : Benefits
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EUDRA MOD
 EUDRA MOD I : Zero Order Drug Delivery
 EUDRA MOD II : Accerleated Drug Delivery
EUDRA PULSE
EUDRA COL
EUDRA DUOCOAT
EUDRA PEP
EUDRATECH
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EUDRPULSE : Overview
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EUDRPULSE : Proof of Concept
2023-07-10 150
EUDRPULSE : Benefits
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EUDRPULSE : Benefits
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EUDRA MOD
 EUDRA MOD I : Zero Order Drug Delivery
 EUDRA MOD II : Accerleated Drug Delivery
EUDRA PULSE
EUDRA COL
EUDRA DUOCOAT
EUDRA PEP
EUDRATECH
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EUDRATEC COL
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EUDRATEC COL
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EUDRATEC COL
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How Does EUDRACOL Work?
EUDRACOL is based on a multi-layer coating system providing drug protection
in the gastrointestinal tract and controlled drug release in the colon
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EUDRATEC COL
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EUDRATEC COL
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EUDRATEC COL
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EUDRA MOD
 EUDRA MOD I : Zero Order Drug Delivery
 EUDRA MOD II : Accerleated Drug Delivery
EUDRA PULSE
EUDRA COL
EUDRA DUOCOAT
EUDRA PEP
EUDRATECH
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EUDRATEC DuoCoat
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Review of drug stability
2023-07-10 164
DuoCoat mechanism
How does DuoCoatwork?
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DuoCoat approach: Case study
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Neutralization degree
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In vivo behavior of the DuoCoat technology
; Proof of concept in man
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Extension of the DuoCoat concept
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Dissolution I
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Dissolution II
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In vivo –Proof of concept
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Site of disintegration
2023-07-10 173
EUDRA MOD
 EUDRA MOD I : Zero Order Drug Delivery
 EUDRA MOD II : Accerleated Drug Delivery
EUDRA PULSE
EUDRA COL
EUDRA DUOCOAT
EUDRA PEP
EUDRATECH
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EUDRATEC PEP
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The EUDRATEC PEP
; Platform Technology
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Melt Extrusion Technology
using Eudragit Polymer
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Technology Overview
2023-07-10 179
Technology Overview I
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Technology Overview II
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Leistritz MICRO 18 GL 40 D Pharma & Extruder
Technology Overview III
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Technology Overview IV
2023-07-10 183
Technology Overview V
2023-07-10 184
Thermal Stability of EUDRAGIT Types
Technology Overview VI
2023-07-10 185
Equipment Overview I
Small Equipment for Feasibility Studies
2023-07-10 186
Equipment Overview II
Laboratory Scale Equipment for Strand Granulation
2023-07-10 187
Equipment Overview III
Laboratory Scale Equipment for Pellet Manufacture
2023-07-10 188
Technology Application
2023-07-10 189
Advantages Using EUDRAGIT in Melt Extrusion
2023-07-10 190
Glass Transition Temperatures and
Thermo Stability of EUDRAGIT Polymers
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Viscosity – An Important Parameter for
Melt Application of EUDRAGIT Polymers
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Requirements and Recommendations
Extrusion Equipment
 Our extruder is a twin-screw extruder, co-rotating and devided in several barrels
which also defi ne several temperature zones
 Some of the barrels have openings for feeding in Granules, powders or liquids e.g.
dispersions or solutions
 The opening can also be used for a venting or degassing step if necessary
 The screws of the extruder is segmented giving a high flexibility in defining the
screw-design as it is required for the extrusion run
 From conveying only property to a very high shear force applying screws is
everything possible
 The doser should work gravimetrically
 Separate Dosers for each component gives a better fl exibility in the daily R&D
work
 The air-cooled hot phase cutting Micropelletizer and the Strand Pelletizer are just
two of many possibilities for extruders to obtain a semi-finished dosage form.
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Taste Masking : Overview
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Taste Masking : Process
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Taste Masking : Example 1
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Taste Masking : Example I
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 Verapamil•HCl and EUDRAGIT L 100-55 do not show salt formation in IR spectroscopy but
still have good taste-masking properties with a tenfold reduction of the bitterness value
 Computational chemistry calculates the energetically stable form of Verapamil to the
hydrochloride salt, but shows bond distances to the functional groups of the polymer in the
typical range of Hbridge bonds
 These interactions were proved by detecting a partial protonation of the amino function of
verapamil by means of XPS (X-ray photoelectron spectroscopy), a method where soft X-ray
beams sputter out electrons from the sample surface
 Interaction also takes place during dissolution testing, enabling us to observe a sustained-
release profile at the pH of gastric fluid and of the intestine
Taste Masking : Example II
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Taste Masking : Example II
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Solubility Enhancement
 Together with permeability, the solubility of actives is a major factor for
oral bioavailability
 As the number of poorly soluble drugs has risen sharply in recent years,
techniques for improving the solubility, and potentially, the bio-
availability have become increasingly important
 Melt extrusion technology represents an efficient pathway for increasing
the solubility of poorly soluble drugs
 In the drug the active forms a solid dispersion where the drug is
presented in an amorphous state and molecularly dispersed in the
carrier
 This leads to an increase in solubility, as no lattice energy has to be
overcome during dissolution
 The particle size is reduced to the molecular level and the carrier
increases the wetting of the drug
2023-07-10 200
Solubility Enhancement
Case Study ; Felodipine, a Poorly Soluble Neutral Drug Used as Model Drug
 All EUDRAGIT® grades showed good applicability for embedding the drug in an
amorphous state, whereas EUDRAGIT E provides the increase in solubility
 Dissolution trials were performed in 500 mL of simulated gastric fluid pH 1.2 and stirred
at 100 rpm
 Extrusion of Felodipine, EUDRAGIT E and EUDRAGIT NE
 As the initially high solubility leads to a supersaturated solution, the drug preci-pitates and
the drug concentration decreases
 This may cause bioavailability problems in vivo
 To avoid recrystallization, a second, water-insoluble polymer (EUDRAGIT NE) was added
to the extrusion process, thus enabling the active to be stabilized in solution
 Compared to the pure active, the manufacture of a solid dispersion of felodipine and
EUDRAGIT E (10:90 ratio) results in a 360-fold increase in solubility
 Owing to its neutral character, ionic interactions like those with anionic or cationic drugs
are not likely to occur
 The solubility-increasing effect is caused by the amorphous state of the active, the drug/
polymer ratio and the properties of the polymer
2023-07-10 201
Solubility Enhancement
Case Study ; Felodipine, a Poorly Soluble Neutral Drug Used as Model Drug
2023-07-10 202
Solubility Enhancement
Case Study ; Felodipine, a Poorly Soluble Neutral Drug Used as Model Drug
 All extrudates were examined by DSC and X-ray diffraction
 No crystalline fraction was observed
 This indicates an amorphous state of the active in the polymer
2023-07-10 203
Sustained Release Pellets : Overview
 Microspheres produced by an air-cooled micro pelletizer combined with a melt extrusion
process are excellent for controlled-release dosage forms
 The main purpose of this section is to compare microspheres with milled strand granules
 Benefits of the Microspheres
 Use for direct compression
 Use in capsules
 Good flow
 Excellent size and shape uniformity
 Economical manufacturing
2023-07-10 204
Sustained Release Pellets : Process
 Melt extrusion was carried out using a MICRO 18 GL 40D Pharma twin-screw extruder
from Leistritz Extrusionstechnik GmbH/Germany
 The screws were corotated at a speed of 140 rpm; the temperature applied was between 80
°C and 160 °C, the throughput 0.7 kg/h
 The micro pelletizer (Leistritz LMP 18 PH) was equipped with one knife, the die plate
had 8 holes of 1mm diameter each
 The resulting microsphere size is about 1 mm
 The microspheres have two diameters, one (D1) determined by the diameter of the die
holes, the other one (D2) determined by the combination of throughput and rotation speed
of the cutting knife or knives
 The smoothness of the pellet surface is determined by the viscosity of melt during the
cutting process, the cooling speed, the excipients etc.
 Microspheres produced by an air-cooled micro pelletizer combined with a melt extrusion
process are excellent for controlled-release dosage forms
 The main purpose of this section is to compare microspheres with milled strand granules
2023-07-10 205
Sustained Release Pellets
: Result & Discussion
 Microspheres produced on an air-cooled hot-melt cutting device show a very narrow
particle size variation with a span width of <0.7
 This produces pellets with a smooth surface that are very suitable for controlled release
2023-07-10 206
Sustained Release Pellets
: Result & Discussion
 Milled Extrudates containing EUDRAGIT RS and/or RL and theophylline, shows three
main features
 A strong correlation of drug release to the particle size within the first few minutes
 An initially rapid drug release within the first few minutes, caused by the irregular surface
produced by milling, followed by sustained release with a lower dissolution rate
 A weak influence of theophylline content on dissolution rate, which increases at smaller
particle sizes
 Unmmilled Microspheres show the following features
 Diffusion-controlled dissolution rate without pronounced surface effects
 Dissolution becomes continuously slower, following logarithmic kinetics, indicating a
diffusion-controlled mechanism
 The main difference in dissolution behavior between milled strand granulate and micro
spheres is the dissolution is plotted against the square root of time
 The dissolution from milled strand granules shows the two phases of initial burst followed
by sustained release
 The dissolution from microspheres shows a continuous profile
2023-07-10 207
Sustained Release Pellets
: Result & Discussion
2023-07-10 208
Sustained Release Pellets
: Result & Discussion
2023-07-10 209
Sustained Release Pellets
: Result & Discussion
2023-07-10 210
별첨자료 I :
Pharmaceutica Sphere
2023-07-10 211
별첨자료 II : Sugar Sphere
2023-07-10 212
Commercially available starter spheres I
2023-07-10 213
Commercially available starter spheres II
2023-07-10 214
Commercially available starter spheres III
2023-07-10 215
Drug Layering I
Schematic illustration of drug layering process of the active
substance from solution/suspension and polymer coating
2023-07-10 216
Drug Layering II
Schematic illustration of dry powder layering of
starter core and polymer coating
2023-07-10 217
Schematic illustration of drug release
from enteric-coated pellets (medium: high pH)
2023-07-10 218
Type of Pharmaceutica Sphere
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
Capsule Filling with
JRS Pharma‘s
NON-PAREIL SEEDS
Sacchari spheri Ph.Eur.,
Sugar Spheres USP / NF
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
4 names for one dosage form:
Globuli
Pellets
Spheres
Non-Pareils
JRS Pharma‘s
NON-PAREIL SEEDS
Sacchari spheri Ph.Eur.,
Sugar Spheres USP / NF
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
Capsule Filling
With Powder With Non-Pareils
Functions as carrier for
controlled or sustained
release drug delivery
technologies
No active function
Sugar based
MCC based
Lets talk about this!
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
Tablets are cheap – why to use capsules filled
with spheres?
 High Content Uniformity
 Consistent and controlled drug release
 Multiple drug can be combined in one unit
 High drug stability
 Many different ways to coat the active
 Easy Manufacturing Process
 Risk of drug dumping is reduced
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
Easy Manufacturing Process:
Active + (...) + Solvent:
1. Coating of NON-PAREIL SEEDS with an Active Solution
2. Drying of the pellets
For Sustained Release Formulations:
1. Coating of the Active-Spheres with coating material, e.g.
HPMC Solution, in different thickness
2. Drying of the pellets
Single Units Cores in different sizes
Active in the same concentration
Film in different thickness
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
Multiple Units
core
active
film
Single Units
Body
Disintegration with
different
release profiles

Easy Manufacturing Process:
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
Sustained Release Systems
Film coating systems: Limits
Working with spheres
(multiple dosage):
No problem !
Working with tablets
(single unit):
High risk !
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
Benefits of sustained release formulations?
 Homogenous blood concentration levels due to
their consistent distribution in the GI-tract
 Improved patient compliance by reducing
dose frequency
 Therefore reduced side effects
 Resistance of API to stomach acid
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
Characteristics of NON-PAREIL SEEDS?
 specially designed spherical particles
of uniform diameter within different grades
 white, uniform granules
 Remainder is chiefly starch
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
Important properties of NON-PAREIL SEEDS
 Sweet taste
 Practically inert and odorless
 Not sensitive against heat (up to 30°C)
 High breaking hardness – uniform surface
 Nearly no abrasion –
no dust development – therefore
easy to coat
 High surface area for the active coating
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
Monograph Specifications: Sugar Spheres NF
1. Appearance White, hard, brittle, free-flowing, spherical masses
2. Identification The insoluble portion of a slurry gives a reddish-violet
to deep blue color with iodine
3. Specific rotation + 41° - + 61°
4. Loss on drying not more than 4.0 %
5. Sucrose 62.5 – 91.5 % on dried basis
6. Residue on ignition not more than 0.25 %
7. Particle size (by RoTap)
not less than 90.0 % passes the coarser sieve
sieze stated in the labelling; 100 % passes the
next coarser sieve size listed in the labelling.
Not more than 10.0 % passes the finer sieve
size stated in the labeling.
LEADING THE WORLD IN EXCIPIENTS JRS PHARMA
U.S. Standard sieve sizes of NON-PAREIL SEEDS
Mesh µm
14 - 18 1000 - 1400
16 - 18 1000 - 1180
16 - 20 850 - 1180
18 - 20 850 - 1000
20 - 25 710 - 850
25 - 30 600 - 710
30 - 35 500 - 600
35 - 40 425 - 500
40 - 50 300 - 425
40 - 60 250 - 425
2023-07-10 231
별첨자료 II : Sugar Sphere
2023-07-10 232
Pharmasphere : Overview I
 Sugar spheres : a versatile excipient for oral pellet medications with modified release kinetics
 Sugar spheres are a widely used excipient for sustained-release pellet formulations
2023-07-10 233
Pelletization of active substances and sugar sphere coatings
Pharmasphere : Overview II
2023-07-10 234
Diagram to show the structure of a sustained release pellet
with sugar sphere (grey), active substance layer (red) and film coating (blue)
Pharmasphere : Overview III

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Eudragit (Ver12.0).pptx

  • 6. Unrivalled polymer versatility to unlock the potential of your API 2023-07-10 6
  • 7. Ideal for use with any oral solid dosage form 2023-07-10 7
  • 8. Compatible with all relevant process technologies 2023-07-10 8
  • 9. The functional flexibility to address specific API and therapy requirements Our poly(meth)acrylate copolymers feature physicochemical properties that are determined by functional groups 2023-07-10 9
  • 10. 1. EUDRAGIT portfolio 2. Enteric formulation 3. Sustained-release formulations 4. Protective formulations 4.1 Taste masking 4.2 Moisture protection 5. Regulatory status and quality 6. Manufacturing of EUDRAGIT 2023-07-10 10
  • 11. 1. EUDRAGIT portfolio 2. Enteric formulation 3. Sustained-release formulations 4. Protective formulations 4.1 Taste masking 4.2 Moisture protection 5. Regulatory status and quality 6. Manufacturing of EUDRAGIT 2023-07-10 11
  • 14. Main structural skeleton of Eudragit polymers 2023-07-10 14
  • 15. Different Eudragit grades, their chemical composition, and physical properties 2023-07-10 15
  • 16. 2023-07-10 16 Different Eudragit grades, their chemical composition, and physical properties
  • 17. EUDRAGIT portfolio IV 2023-07-10 17 pH-Dependent Release(G.I Trageting Formulation)
  • 18. EUDRAGIT portfolio V 2023-07-10 18 pH-Independent Release(Sustained Release Formulation)
  • 19. EUDRAGIT polymers for every application EUDRAGIT portfolio II 2023-07-10 19
  • 24. Chemical structure of EUDRAGIT 2023-07-10 24
  • 25. EUDRAGIT in coating applications 2023-07-10 25
  • 26. EUDRAGIT as functional binder 2023-07-10 26
  • 27. 2023-07-10 27 Predictable drug release site from dosage forms produced with Eudragit polymers, according to their physicochemical properties
  • 29. EUDRAGIT portfolio V 2023-07-10 29  Eudragit RL과 RS는 아크릴과 메타크릴산 에스터로 공중합된 생체적합성 고분자  Eudragit RL과 RS의 구조는 동일하나, 친수성인 4차 암모늄 치환체의 양이 서로 다름  Eudragit RL : RS 보다 더 많은 4차 암모늄치환체를 가짐 ☞Eudragit RL은 RS 보다 물에 대한 투과도가 높아 물을 더 잘 투과  Eudragit RL과 RS는 물에 대한 투과도가 pH에 영향을 받지 않으며, 팽윤되지 않는 특성 ☞ 아크릴-메타크릴 고분자들은 경구를 통한 타블렛과 펠렛의 반투막으로 주로 사용 ☞ 물에 대한 불용성과 팽윤되지 않는 특성으로 인하여 약물의 방출을 쉽게 조절 ☞서방형 제제의 약물 방출 제어기제로 널리 사용
  • 30. 1. EUDRAGIT portfolio 2. Enteric formulation 3. Sustained-release formulations 4. Protective formulations 4.1 Taste masking 4.2 Moisture protection 5. Regulatory status and quality 6. Manufacturing of EUDRAGIT 2023-07-10 30
  • 31. Products for enteric formulations Functionality Anionic polymers with methacrylic acid as a functional group and associated product 2023-07-10 31
  • 36. EUDRAGIT L/S 100 : Example of an organic formulation for tablets 2023-07-10 36
  • 37. EUDRAGIT L-30 D-55 : Enteric coating formulation for 100Kg tablets 2023-07-10 37
  • 38. EUDRAGIT L-30 D-55 Enteric coating formulation for 100Kg tablets 2023-07-10 38
  • 39. EUDRAGIT L-30 D-55 Enteric coating formulation for 100Kg tablets 2023-07-10 39
  • 40. EUDRAGIT L-30 D-55 Enteric coating formulation for 100Kg tablets 2023-07-10 40
  • 42. Drug Surface Calculations and Determinations I 2023-07-10 42  Since a certain layer thickness has to be achieved in film coating, the amount of coating material is related to the surface area of the substrate ☞ It may be expressed in mg of dry polymer substance per cm² of surface area  If we divide the surface area of a substrate A (mm2) by its weight w (mg), we immediately obtain the requisite coating quantity in % (w/w), i.e. the polymer quantity in kg of dry polymer substance per 100 kg of substrate for a coating of 1 mg of dry polymer substance per cm2  If lower or higher coating weights are specified for certain dosage forms, the specific surface must be multiplied with this factor l (mg polymer per cm2)  A : Surface area and l (mg/cm2) to the amount of film former  Both quantities are linked by the factor 100, which leads to the result in percent Calculation of polymer quantities
  • 43. 2023-07-10 43  Depending on the desired function of a coating, the following values can be used as orientation for the calculation of the required amount of polymer:  Enteric coatings  4 ~ 6 mg/cm² (Round Tablets)  5 ~10 mg/cm² (Oblong-shaped Tablets)  5 ~20 mg/cm² (Gelatin or HPMC Capsules)  Taste-masking coatings  1 – 2 mg/cm² (Round Tablets  1 – 4 mg/cm² (Oblong-shaped Tablets)  Moisture protection  1 – 6 mg/cm² (Round Tablets  2 – 10 mg/cm² (Oblong-shaped Tablets)  5 – 10 mg/cm² (Gelatin or HPMC Capsules) Drug Surface Calculations and Determinations II
  • 44. Drug Surface Calculations and Determinations III 2023-07-10 44 Calculation of Surface Areas ; Simplified Calculations
  • 45. 2023-07-10 45 Drug Surface Calculations and Determinations IV Calculation of Surface Areas ; Simplified Calculations
  • 46. 2023-07-10 46 Drug Surface Calculations and Determinations V Calculation of Surface Areas ; Exact Calculations
  • 48. 2023-07-10 48 Calculation of Surface Areas ; Exact Calculations Drug Surface Calculations and Determinations VI
  • 49. 2023-07-10 49 Calculation of Surface Areas ; Exact Calculations Drug Surface Calculations and Determinations VII
  • 51. Droplet size of water, atomized with airborne sprays guns 2023-07-10 51
  • 52. Influence of atomizing air pressure on the quality of the coated film 2023-07-10 52
  • 53. Influence of the water content in organic coating formulations I 2023-07-10 53
  • 54. Influence of the water content in organic coating formulations II 2023-07-10 54
  • 55. Influence of coating amount on enteric properties 2023-07-10 55
  • 56. Influence of plasticizer : Eudragit L30 D-55 Minimum Filmforming Temperature (MFT) 2023-07-10 56
  • 57. Influence of plasticizer on film quality 2023-07-10 57
  • 58. Redispersion of Eudragit L 100-55 2023-07-10 58
  • 59. K. Lehmann and H.-U. Petereit Pharm. Ind. 55, 6, 615 - 618 (1993) Dissolution rate of Eudragit L /S films 2023-07-10 59
  • 60. USP 25 , paddle apparatus : 2h(pH 1.2)→1h(pH 5.0)→ 1h(pH 6.8)→1h(pH 7.5) Stability data of enteric pellets with colonic drug release 2023-07-10 60
  • 61. 2023-07-10 61 Influence of EUDRAGIT type on storage stability of enteric-coated crystals
  • 62. 2023-07-10 62 Colonic Drug Delivery (Marketed Products)
  • 63. Colonic drug delivery system 2023-07-10 63
  • 64. Marketed Products  Products marketed using DDS technology  Entocort  Asacol  Pentasa  Products by chemically modified  Sulfasalazine  Dipentum (olsalazine sodium)  Colazal (balsalazide disodium) 2023-07-10 64
  • 65. Formulation 250 mg 500 mg acetylated monoglyceride, castor oil, colloidal silicon dioxide. ethylcellulose, hydroxypropyl methylcellulose starch, stearic acid, sugar, talc, and white wax acetylated monoglyceride, castor oil, colloidal silicon dioxide. ethylcellulose, hydroxypropyl methylcellulose starch, stearic acid, sugar, talc, and white wax Indication  Induction of remission and for the treatment of patients with mildly to moderately active ulcerative colitis Dosage Recommended dosage for induction of remission and symptomatic treatment of mildly to moderately active ulcerative colitis : 1g ☞ 4 PENTASA 250 mg capsules or 2 PENTASA 500 mg capsules 4 times a day for a total daily dosage of 4g. Treatment duration in controlled trials was up to 8 weeks Pentasa Capsule 2023-07-10 65
  • 66. Drug Layer (Mesalazine) Sustained Release Layer ( Ethyl cellulose )  Controlled-Release Pellet (Hard capsule)  Drug : Mesalazine 250 mg / 1 cap , Dosage : 4 cap(1g) /4 times /1day  Indication : Ulcerative Colitis ( I.B.D ), Worldwide Launching Pentasa Capsule 2023-07-10 66
  • 67. Formulation Each tablet contains colloidal silicon dioxide, dibutyl phthalate, edible black ink, iron oxide red, iron oxide yellow, lactose monohydrate, magnesium stearate, methacrylic acid copolymer B (Eudragit S), polyethylene glycol, povidone, sodium starch glycolate, and talc. Indication Treatment of mildly to moderately active ulcerative colitis and for the maintenance of remission of ulcerative colitis. Dosage Treatment of mildly to moderately active ulcerative colitis The usual dosage in adults is two 400-mg tablets to be taken three times a day for a total daily dose of 2.4 grams for a duration of 6 weeks. Maintenance of remission of ulcerative colitis The recommended dosage in adults is 1 .6 grams daily, in divided doses Treatment duration in the prospective, well-controlled trial was 6 months. Two Asacol 400 mg tablets have not been shown to be bioequivalent to one Asacol HD delayed-release 800 mg tablet Asacol 2023-07-10 67
  • 68.  pH-Controlled Colon Drug Delivery  Drug : Mesalazine 400 mg /1 tablet  Dosage : 2T/3 times /1day  Indication : Ulcerative Colitis ( I.B.D )  Leading Product among I.B.D Therapeutic Drugs 5-ASA Uncoated Tablet Coating Layer (Eudragit–S) pH ≥ 7.0 5-ASA pH - dependent Asacol 2023-07-10 68
  • 69. Formulation 250 mg 500 mg The LIALDA tablet contains 1.2 g mesalamine (5-aminosalicylic acid) in an MMX Multi Matrix System core of hydrophilic and lipophilic excipients. The MMX core is coated with a gastro-resistant film of methacrylic acid copolymers, Type A , which delays mesalamine release until exposure to a pH of 6 respectively. Upon disintegration of the coating, the core matrix forms a hydrogel and provides extended release of mesalamine across the pH range of 6.8 to 7.2 The inactive ingredients of LIALDA tablets are sodium carboxymethylcellulose, carnauba wax, stearic acid, silica (colloidal hydrated), sodium starch glycolate, talc, magnesium stearate, methacrylic acid copolymer types A , triethylcitrate, titanium dioxide red ferric oxide and polyethylene glycol 6000. Indication  Induction of remission in patients with active, mild to moderate ulcerative colitis.  Safety and effectiveness of LIALDA beyond 8 weeks has not been established. Dosage The recommended dosage for the induction of remission in adult patients with active, mild to moderate ulcerative colitis is two to four 1.2 g tablets to be taken once daily with a meal for a total daily dose of 2.4 g or 4.8 g Lialda 2023-07-10 69
  • 71. 2023-07-10 71 Formulation of enteric coated ASA crystals and tablets
  • 72. 2023-07-10 72 Elongation at break of EUDRAGIT film
  • 73. 2023-07-10 73 SEM photos of compressed film-coated particle
  • 74. 2023-07-10 74 Drug release of enteric coated ASA crystals and tablets
  • 75. 2023-07-10 75 Storage stability of ASA crystals and tablets 12 % Eudragit L30D-55/NE30D=1:1
  • 76. EUDRAGIT FS polymer for colon delivery coating 2023-07-10 76
  • 77. Products for enteric formulations Functionality Anionic polymers with methacrylic acid as a functional group and associated product 2023-07-10 77
  • 78. Properties of EUDRAGIT FS30D 2023-07-10 78
  • 79. EUDRAGIT FS30D ; Standard formulation Example of a formulation for bisacodyl pellets 2023-07-10 79
  • 80. EUDRAGIT FS 30 D ; highly flexible formulation Example of a formulation fo r bisacodyl pellets / compression of coated particles 2023-07-10 80
  • 81. EUDRAGIT FS30D ; influence of bed temperature 2023-07-10 81
  • 82. EUDRAGIT FS30D ; influence of bed temperature 2023-07-10 82
  • 83. Site specific drug release by combination of EUDRAGIT FS30D & L30D-5 ( I ) 2023-07-10 83 The mixing of EUDRAGIT® FS 30 D & L 30 D-55 can be used to adjust the release of a dosage form in a range of pH 6.0 to pH 6.8
  • 84. 2023-07-10 84 Site specific drug release by combination of EUDRAGIT FS30D & L30D-5 ( II )
  • 85. Evonik solutions for enteric coatings 2023-07-10 85
  • 86. Formulation Example EUDRAGIT® L 100-55 - redispersion to EUDRAGIT® L 30 D-55 2023-07-10 86
  • 87. Formulation Example: EUDRAGIT® L 30 D-55 ; Enteric coating with talc as anti-tacking agent 2023-07-10 87
  • 88. Formulation Example : EUDRAGIT L30 D-55 + PlasAcryl HTP20 as anti-tacking agent 2023-07-10 88
  • 89. 2023-07-10 89 Enteric coating of hard gelatin capsules
  • 90. 2023-07-10 90 Enteric coating of hard gelatin capsules
  • 91. 2023-07-10 91 Uncoated hard gelatin capsule
  • 92. 2023-07-10 92 Enteric coated hard gelatin capsule
  • 93. 2023-07-10 93 Hard gelatin capsules coated with Eudragit L30 D-55( Glidant : GMS)
  • 94. 2023-07-10 94 Case Study (ASA Tablet)
  • 95. 2023-07-10 95 Marketing requirements for a new product 56 56
  • 97. 2023-07-10 97 Review of drug stability
  • 98. 2023-07-10 98 Coating excipient compatibility test : Set-up
  • 99. 2023-07-10 99 Coating excipient compatibility test : Effect of subcoat polymer
  • 100. 2023-07-10 100 Coating excipient compatibility test : Effect of glidant
  • 101. 2023-07-10 101 Coating excipient compatibility test : Effect of plasticizer
  • 102. 2023-07-10 102 Coating excipient compatibility test : Effect of pigments
  • 103. 2023-07-10 103 Coating excipient compatibility test : Conclusion
  • 106. 1. EUDRAGIT portfolio 2. Enteric formulations 3. Sustained-release formulations 4. Protective formulations 4.1 Taste masking 4.2 Moisture protection 5. Regulatory status and quality 6. Manufacturing of EUDRAGIT 2023-07-10 106
  • 107. Functionality  Meth-/acrylate copolymers with trimethyl-ammonioethyl-methacrylate as a functional group  Neutral polymer of meth-/acrylates Sustained-release formulations 2023-07-10 107
  • 108. Applications and advantages  Applications:  Sustained release formulations  Suitable for matrix structures and miscible with other EUDRAGIT grades  Advantages  Time-controlled release of active ingredients  Higher patient compliance due to reduced number of doses to be taken  Cost-effective processing  Suitable for matrix structures  No plasticizer required, highly flexible 2023-07-10 108
  • 114. 1. EUDRAGIT portfolio 2. Enteric formulations 3. Sustained-release formulations 4. Protective formulations 4.1 Taste masking 4.2 Moisture protection 5. Regulatory status and quality 6. Manufacturing of EUDRAGIT 2023-07-10 114
  • 115. Protective formulations 2023-07-10 115 Functionality Cationic polymer with dimethyl-aminoethyl methacrylate as a functional group
  • 116. Applications and advantages 2023-07-10 116  Applications:  Insulating coatings  Taste masking  Odor masking  Moisture protection  Light protection  Bioavailability enhancement  Advantages:  Protection of sensitive actives  Economical application  Identification and incorporation of marketing attributes (color & gloss)  Improved passage of the dosage form (smooth surface)  Low viscosity, high pigment binding capacity, good adhesion, low polymer weight gain
  • 119. Taste masking formulation example I 2023-07-10 119 Aqueous colorless coating on Paracetamol granules EUDRAGIT E PO, Paracetamol granules, Glatt WSG 2
  • 120. 2023-07-10 120 Dissolution test according USP 29 (apparatus 2) 100 rpm, 2 hours in 900 ml phosphate buffer pH 6.8 Taste masking formulation example II
  • 121. Moisture protection formulation example 2023-07-10 121 Aqueous Colored Protective Coating on Tablets in a Pan Coater EUDRAGIT E PO, Placebo Tablets
  • 122. 1. EUDRAGIT portfolio 2. Enteric formulations 3. Sustained-release formulations 4. Protective formulations 4.1 Taste masking 4.2 Moisture protection 5. Regulatory status and quality 6. Manufacturing of EUDRAGIT 2023-07-10 122
  • 124. Global Acceptance by international registration authorities 2023-07-10 124 X = monograph (X) = draft submitted ( ) = planed * DMF submitted prior 2010 and also containing safety data
  • 125. Possible effects of EUDRAGIT 2023-07-10 125
  • 126. 1. EUDRAGIT portfolio 2. Enteric formulations 3. Sustained-release formulations 4. Protective formulations 4.1 Taste masking 4.2 Moisture protection 5. Regulatory status and quality 6. Manufacturing of EUDRAGIT 2023-07-10 126
  • 127. EUDRAGIT manufacturing process I 2023-07-10 127
  • 131. 2023-07-10 131 A strong track record of performance across common formulation challenges
  • 133. 2023-07-10 133 Particle manufacturing technologies for formulation screening
  • 136. 2023-07-10 136 EUDRA MOD  EUDRA MOD I : Zero Order Drug Delivery  EUDRA MOD II : Accerleated Drug Delivery EUDRA PULSE EUDRA COL EUDRA DUOCOAT EUDRA PEP EUDRATECH
  • 139. 2023-07-10 139 EUDRATEC MOD I : Proof of Concept
  • 141. 2023-07-10 141 EUDRA MOD  EUDRA MOD I : Zero Order Drug Delivery  EUDRA MOD II : Accerleated Drug Delivery EUDRA PULSE EUDRA COL EUDRA DUOCOAT EUDRA PEP EUDRATECH
  • 144. 2023-07-10 144 EUDRATEC MOD II : Proof of Concept
  • 145. 2023-07-10 145 EUDRATEC MOD II : Benefits
  • 146. 2023-07-10 146 EUDRA MOD  EUDRA MOD I : Zero Order Drug Delivery  EUDRA MOD II : Accerleated Drug Delivery EUDRA PULSE EUDRA COL EUDRA DUOCOAT EUDRA PEP EUDRATECH
  • 149. 2023-07-10 149 EUDRPULSE : Proof of Concept
  • 152. 2023-07-10 152 EUDRA MOD  EUDRA MOD I : Zero Order Drug Delivery  EUDRA MOD II : Accerleated Drug Delivery EUDRA PULSE EUDRA COL EUDRA DUOCOAT EUDRA PEP EUDRATECH
  • 157. 2023-07-10 157 How Does EUDRACOL Work? EUDRACOL is based on a multi-layer coating system providing drug protection in the gastrointestinal tract and controlled drug release in the colon
  • 161. 2023-07-10 161 EUDRA MOD  EUDRA MOD I : Zero Order Drug Delivery  EUDRA MOD II : Accerleated Drug Delivery EUDRA PULSE EUDRA COL EUDRA DUOCOAT EUDRA PEP EUDRATECH
  • 163. 2023-07-10 163 Review of drug stability
  • 167. 2023-07-10 167 In vivo behavior of the DuoCoat technology ; Proof of concept in man
  • 168. 2023-07-10 168 Extension of the DuoCoat concept
  • 171. 2023-07-10 171 In vivo –Proof of concept
  • 172. 2023-07-10 172 Site of disintegration
  • 173. 2023-07-10 173 EUDRA MOD  EUDRA MOD I : Zero Order Drug Delivery  EUDRA MOD II : Accerleated Drug Delivery EUDRA PULSE EUDRA COL EUDRA DUOCOAT EUDRA PEP EUDRATECH
  • 175. 2023-07-10 175 The EUDRATEC PEP ; Platform Technology
  • 176. 2023-07-10 176 Melt Extrusion Technology using Eudragit Polymer
  • 181. 2023-07-10 181 Leistritz MICRO 18 GL 40 D Pharma & Extruder Technology Overview III
  • 184. 2023-07-10 184 Thermal Stability of EUDRAGIT Types Technology Overview VI
  • 185. 2023-07-10 185 Equipment Overview I Small Equipment for Feasibility Studies
  • 186. 2023-07-10 186 Equipment Overview II Laboratory Scale Equipment for Strand Granulation
  • 187. 2023-07-10 187 Equipment Overview III Laboratory Scale Equipment for Pellet Manufacture
  • 189. 2023-07-10 189 Advantages Using EUDRAGIT in Melt Extrusion
  • 190. 2023-07-10 190 Glass Transition Temperatures and Thermo Stability of EUDRAGIT Polymers
  • 191. 2023-07-10 191 Viscosity – An Important Parameter for Melt Application of EUDRAGIT Polymers
  • 192. 2023-07-10 192 Requirements and Recommendations Extrusion Equipment  Our extruder is a twin-screw extruder, co-rotating and devided in several barrels which also defi ne several temperature zones  Some of the barrels have openings for feeding in Granules, powders or liquids e.g. dispersions or solutions  The opening can also be used for a venting or degassing step if necessary  The screws of the extruder is segmented giving a high flexibility in defining the screw-design as it is required for the extrusion run  From conveying only property to a very high shear force applying screws is everything possible  The doser should work gravimetrically  Separate Dosers for each component gives a better fl exibility in the daily R&D work  The air-cooled hot phase cutting Micropelletizer and the Strand Pelletizer are just two of many possibilities for extruders to obtain a semi-finished dosage form.
  • 197. 2023-07-10 197  Verapamil•HCl and EUDRAGIT L 100-55 do not show salt formation in IR spectroscopy but still have good taste-masking properties with a tenfold reduction of the bitterness value  Computational chemistry calculates the energetically stable form of Verapamil to the hydrochloride salt, but shows bond distances to the functional groups of the polymer in the typical range of Hbridge bonds  These interactions were proved by detecting a partial protonation of the amino function of verapamil by means of XPS (X-ray photoelectron spectroscopy), a method where soft X-ray beams sputter out electrons from the sample surface  Interaction also takes place during dissolution testing, enabling us to observe a sustained- release profile at the pH of gastric fluid and of the intestine Taste Masking : Example II
  • 199. 2023-07-10 199 Solubility Enhancement  Together with permeability, the solubility of actives is a major factor for oral bioavailability  As the number of poorly soluble drugs has risen sharply in recent years, techniques for improving the solubility, and potentially, the bio- availability have become increasingly important  Melt extrusion technology represents an efficient pathway for increasing the solubility of poorly soluble drugs  In the drug the active forms a solid dispersion where the drug is presented in an amorphous state and molecularly dispersed in the carrier  This leads to an increase in solubility, as no lattice energy has to be overcome during dissolution  The particle size is reduced to the molecular level and the carrier increases the wetting of the drug
  • 200. 2023-07-10 200 Solubility Enhancement Case Study ; Felodipine, a Poorly Soluble Neutral Drug Used as Model Drug  All EUDRAGIT® grades showed good applicability for embedding the drug in an amorphous state, whereas EUDRAGIT E provides the increase in solubility  Dissolution trials were performed in 500 mL of simulated gastric fluid pH 1.2 and stirred at 100 rpm  Extrusion of Felodipine, EUDRAGIT E and EUDRAGIT NE  As the initially high solubility leads to a supersaturated solution, the drug preci-pitates and the drug concentration decreases  This may cause bioavailability problems in vivo  To avoid recrystallization, a second, water-insoluble polymer (EUDRAGIT NE) was added to the extrusion process, thus enabling the active to be stabilized in solution  Compared to the pure active, the manufacture of a solid dispersion of felodipine and EUDRAGIT E (10:90 ratio) results in a 360-fold increase in solubility  Owing to its neutral character, ionic interactions like those with anionic or cationic drugs are not likely to occur  The solubility-increasing effect is caused by the amorphous state of the active, the drug/ polymer ratio and the properties of the polymer
  • 201. 2023-07-10 201 Solubility Enhancement Case Study ; Felodipine, a Poorly Soluble Neutral Drug Used as Model Drug
  • 202. 2023-07-10 202 Solubility Enhancement Case Study ; Felodipine, a Poorly Soluble Neutral Drug Used as Model Drug  All extrudates were examined by DSC and X-ray diffraction  No crystalline fraction was observed  This indicates an amorphous state of the active in the polymer
  • 203. 2023-07-10 203 Sustained Release Pellets : Overview  Microspheres produced by an air-cooled micro pelletizer combined with a melt extrusion process are excellent for controlled-release dosage forms  The main purpose of this section is to compare microspheres with milled strand granules  Benefits of the Microspheres  Use for direct compression  Use in capsules  Good flow  Excellent size and shape uniformity  Economical manufacturing
  • 204. 2023-07-10 204 Sustained Release Pellets : Process  Melt extrusion was carried out using a MICRO 18 GL 40D Pharma twin-screw extruder from Leistritz Extrusionstechnik GmbH/Germany  The screws were corotated at a speed of 140 rpm; the temperature applied was between 80 °C and 160 °C, the throughput 0.7 kg/h  The micro pelletizer (Leistritz LMP 18 PH) was equipped with one knife, the die plate had 8 holes of 1mm diameter each  The resulting microsphere size is about 1 mm  The microspheres have two diameters, one (D1) determined by the diameter of the die holes, the other one (D2) determined by the combination of throughput and rotation speed of the cutting knife or knives  The smoothness of the pellet surface is determined by the viscosity of melt during the cutting process, the cooling speed, the excipients etc.  Microspheres produced by an air-cooled micro pelletizer combined with a melt extrusion process are excellent for controlled-release dosage forms  The main purpose of this section is to compare microspheres with milled strand granules
  • 205. 2023-07-10 205 Sustained Release Pellets : Result & Discussion  Microspheres produced on an air-cooled hot-melt cutting device show a very narrow particle size variation with a span width of <0.7  This produces pellets with a smooth surface that are very suitable for controlled release
  • 206. 2023-07-10 206 Sustained Release Pellets : Result & Discussion  Milled Extrudates containing EUDRAGIT RS and/or RL and theophylline, shows three main features  A strong correlation of drug release to the particle size within the first few minutes  An initially rapid drug release within the first few minutes, caused by the irregular surface produced by milling, followed by sustained release with a lower dissolution rate  A weak influence of theophylline content on dissolution rate, which increases at smaller particle sizes  Unmmilled Microspheres show the following features  Diffusion-controlled dissolution rate without pronounced surface effects  Dissolution becomes continuously slower, following logarithmic kinetics, indicating a diffusion-controlled mechanism  The main difference in dissolution behavior between milled strand granulate and micro spheres is the dissolution is plotted against the square root of time  The dissolution from milled strand granules shows the two phases of initial burst followed by sustained release  The dissolution from microspheres shows a continuous profile
  • 207. 2023-07-10 207 Sustained Release Pellets : Result & Discussion
  • 208. 2023-07-10 208 Sustained Release Pellets : Result & Discussion
  • 209. 2023-07-10 209 Sustained Release Pellets : Result & Discussion
  • 210. 2023-07-10 210 별첨자료 I : Pharmaceutica Sphere
  • 215. 2023-07-10 215 Drug Layering I Schematic illustration of drug layering process of the active substance from solution/suspension and polymer coating
  • 216. 2023-07-10 216 Drug Layering II Schematic illustration of dry powder layering of starter core and polymer coating
  • 217. 2023-07-10 217 Schematic illustration of drug release from enteric-coated pellets (medium: high pH)
  • 218. 2023-07-10 218 Type of Pharmaceutica Sphere
  • 219. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA Capsule Filling with JRS Pharma‘s NON-PAREIL SEEDS Sacchari spheri Ph.Eur., Sugar Spheres USP / NF
  • 220. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA 4 names for one dosage form: Globuli Pellets Spheres Non-Pareils JRS Pharma‘s NON-PAREIL SEEDS Sacchari spheri Ph.Eur., Sugar Spheres USP / NF
  • 221. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA Capsule Filling With Powder With Non-Pareils Functions as carrier for controlled or sustained release drug delivery technologies No active function Sugar based MCC based Lets talk about this!
  • 222. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA Tablets are cheap – why to use capsules filled with spheres?  High Content Uniformity  Consistent and controlled drug release  Multiple drug can be combined in one unit  High drug stability  Many different ways to coat the active  Easy Manufacturing Process  Risk of drug dumping is reduced
  • 223. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA Easy Manufacturing Process: Active + (...) + Solvent: 1. Coating of NON-PAREIL SEEDS with an Active Solution 2. Drying of the pellets For Sustained Release Formulations: 1. Coating of the Active-Spheres with coating material, e.g. HPMC Solution, in different thickness 2. Drying of the pellets Single Units Cores in different sizes Active in the same concentration Film in different thickness
  • 224. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA Multiple Units core active film Single Units Body Disintegration with different release profiles  Easy Manufacturing Process:
  • 225. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA Sustained Release Systems Film coating systems: Limits Working with spheres (multiple dosage): No problem ! Working with tablets (single unit): High risk !
  • 226. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA Benefits of sustained release formulations?  Homogenous blood concentration levels due to their consistent distribution in the GI-tract  Improved patient compliance by reducing dose frequency  Therefore reduced side effects  Resistance of API to stomach acid
  • 227. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA Characteristics of NON-PAREIL SEEDS?  specially designed spherical particles of uniform diameter within different grades  white, uniform granules  Remainder is chiefly starch
  • 228. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA Important properties of NON-PAREIL SEEDS  Sweet taste  Practically inert and odorless  Not sensitive against heat (up to 30°C)  High breaking hardness – uniform surface  Nearly no abrasion – no dust development – therefore easy to coat  High surface area for the active coating
  • 229. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA Monograph Specifications: Sugar Spheres NF 1. Appearance White, hard, brittle, free-flowing, spherical masses 2. Identification The insoluble portion of a slurry gives a reddish-violet to deep blue color with iodine 3. Specific rotation + 41° - + 61° 4. Loss on drying not more than 4.0 % 5. Sucrose 62.5 – 91.5 % on dried basis 6. Residue on ignition not more than 0.25 % 7. Particle size (by RoTap) not less than 90.0 % passes the coarser sieve sieze stated in the labelling; 100 % passes the next coarser sieve size listed in the labelling. Not more than 10.0 % passes the finer sieve size stated in the labeling.
  • 230. LEADING THE WORLD IN EXCIPIENTS JRS PHARMA U.S. Standard sieve sizes of NON-PAREIL SEEDS Mesh µm 14 - 18 1000 - 1400 16 - 18 1000 - 1180 16 - 20 850 - 1180 18 - 20 850 - 1000 20 - 25 710 - 850 25 - 30 600 - 710 30 - 35 500 - 600 35 - 40 425 - 500 40 - 50 300 - 425 40 - 60 250 - 425
  • 232. 2023-07-10 232 Pharmasphere : Overview I  Sugar spheres : a versatile excipient for oral pellet medications with modified release kinetics  Sugar spheres are a widely used excipient for sustained-release pellet formulations
  • 233. 2023-07-10 233 Pelletization of active substances and sugar sphere coatings Pharmasphere : Overview II
  • 234. 2023-07-10 234 Diagram to show the structure of a sustained release pellet with sugar sphere (grey), active substance layer (red) and film coating (blue) Pharmasphere : Overview III