Estonian iNdustry 4.0 solution

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This is the case study of Estonian iNdustry 4.0 solution at manufacturing company Hyrles: Increased customer loyalty. Production volume and efficiency growth. Reduction of waste and time losses. Return of investment. Basic hygiene of production digitalization.

Business

Estonian Industry 4.0 solution
case study

Case study: Hyrles Estonia
manufacturing pain points

Low efficiency of production planning
• Aim is +40% in volumes and
higher profitability with current
resources
• Currently only 48 hours
forecast
• Hard to make decisions as
information is spread in dozen
softwares

Finding and keeping qualified
workforce
• Motivate best employees by
using real information about
their performance
• Reduce overtime work with
better planning
• Reduce overtime extra costs
for salary, heating, electricity,
etc

Digitalisation
is Hyrles’s choice
to solve pain points
“Eventually every company becomes software company”
Andersen, 2002

IT companies need to cooperate in
industry 4.0 solution
Real Time Factory and Ganttplan CadLink
Operator interface Persona
Pilot factoryindustry 4.0 cluster

Estonian iNdustry 4.0 solution
Real Time
Factory
GanttplanOperator
interface
Persona CadLink
ERP

Pain relief with CadLink
• Reduces manual BOM* and routing
input time and avoids mistakes
• Accelerates production preparation
• Accelerates creation of
manufacturing programs and
equipment set-up
*BOM - Bill of material, assembly pieces

Pain relief with Ganttplan
• Improves production planning
accuracy
• Longer than 48 hours view to
future
• Better utilization of resources
by Automatic production
planning

Pain relief with Real Time Factory
• Measures OEE* to have
situation awareness on
equipment utilization
• Real time situation who
does where and what
• Production planning at
equipment level
*OEE - Overall eqipment efficiency

Estonian iNdustry 4.0 Solution
Material Journey video
Real Time
Factory
GanttplanCadLink ERP

Pain relief with Operator interface
• Increases efficiency and
reduces work time losses
• Makes work time counting
more transparent
• Enables to build dream teams

Pain relief with Persona
• Work schedules view and
administration for
manufacturing
• Easy salary and performance
payment calculations
• Self service for employees

Estonian iNdustry 4.0 solution Human
journey video
Real Time
Factory
Operator
interface
Persona Ganttplan

Business value of integrated systems
• Increased customer loyalty
• Production volume and efficiency
growth
• Reduction of waste and time losses
• Return of investment

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Estonian iNdustry 4.0 solution

1. Estonian Industry 4.0 solution case study

2. Case study: Hyrles Estonia manufacturing pain points

3. Company profile – Hyrles Estonia • Sheet metal processing and assembly • CAD/CAM production • 2016 Net Sales 5 M EUR • 80 employees, 4300 m2 facility • Established 2008

4. Pain points of Hyrles Estonia

5. Low efficiency of production planning • Aim is +40% in volumes and higher profitability with current resources • Currently only 48 hours forecast • Hard to make decisions as information is spread in dozen softwares

6. Finding and keeping qualified workforce • Motivate best employees by using real information about their performance • Reduce overtime work with better planning • Reduce overtime extra costs for salary, heating, electricity, etc

7. Digitalisation is Hyrles’s choice to solve pain points “Eventually every company becomes software company” Andersen, 2002

8. Estonian iNdustry 4.0 solution

9. IT companies need to cooperate in industry 4.0 solution Real Time Factory and Ganttplan CadLink Operator interface Persona Pilot factoryindustry 4.0 cluster

10. Estonian iNdustry 4.0 solution Real Time Factory GanttplanOperator interface Persona CadLink ERP

11. Pain relief with CadLink • Reduces manual BOM* and routing input time and avoids mistakes • Accelerates production preparation • Accelerates creation of manufacturing programs and equipment set-up *BOM - Bill of material, assembly pieces

12. CadLink

13. Pain relief with Ganttplan • Improves production planning accuracy • Longer than 48 hours view to future • Better utilization of resources by Automatic production planning

14. GanttPlan

15. Pain relief with Real Time Factory • Measures OEE* to have situation awareness on equipment utilization • Real time situation who does where and what • Production planning at equipment level *OEE - Overall eqipment efficiency

16. Real Time Factory

17. Estonian iNdustry 4.0 Solution Material Journey video Real Time Factory GanttplanCadLink ERP

18. Pain relief with Operator interface • Increases efficiency and reduces work time losses • Makes work time counting more transparent • Enables to build dream teams

19. Operator interface

20. Pain relief with Persona • Work schedules view and administration for manufacturing • Easy salary and performance payment calculations • Self service for employees

21. Persona

22. Estonian iNdustry 4.0 solution Human journey video Real Time Factory Operator interface Persona Ganttplan

23. Conclusions

24. Business value of integrated systems • Increased customer loyalty • Production volume and efficiency growth • Reduction of waste and time losses • Return of investment

25. Questions ? www.itl.ee/industry

Estonian iNdustry 4.0 solution

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