Environmental aspects of food processing
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The environmental damage of food production from conventional agriculture is not limited to deforestation and pollutants associated with crop growth. Harvesting the crop represents a significant amount of nutrients, water, and energy being taken from the land.
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Food laws & Regulations
The basic food law is intended to assure consumers that foods are pure and wholesome, safe to eat, and produced under sanitary conditions. Generally, food law prohibits importation and distribution of food products that are adulterated, or have labels that are false or misleading in any context.
Good manure & practices
Soil and water conditions. ...
Keep an eye on the forecast for heavy rainfall events. ...
Calibrate, inspect, and maintain manure application equipment. ...
Separation distances for land application. ...
Irrigation of manure sources. ...
Savvy stockpiling and dry manure management.
Process operation principle
Based on the mode of action, the major food preservation techniques can be categorized as: (1) slowing down or inhibiting chemical deterioration and microbial growth, (2) directly inactivating bacteria, yeasts, molds, or enzymes, and (3) avoiding recontamination before and after processing.
Food processing waste management
Food processing waste is derived from the processing of biological materials and is, in the main, biodegradable. Biowaste is defined in the landfill directive as 'waste capable of undergoing anaerobic or aerobic decomposition such as food and garden waste, and paper and cardboard
Roles & Scientific use of water in food
Water has a wide variety of uses in food production, for cleaning, sanitation, and manufacturing purposes. In addition to being an ingredient in many foods, it may be used for various other operations, such as for growing, unloading, fluming, washing, brining, ice manufacture, and in sanitation and in hygiene programs.
Food plant sanititation
The basis for sanitation is the removal of soils from the manufacturing environment. There are many benefits to this process. From a food safety standpoint, there is the removal of pathogenic organisms, prevention of the formation of biofilms and removal of potentially harmful chemicals from food contact surfaces.
Food pakaging
Food packaging is defined as enclosing food to protect it from tampering or contamination from physical, chemical, and biological sources, with active packaging being the most common packaging system used for preserving food products.
Other Chemical additives
Sugar, salt, nitrites, butylated hydroxy anisol (BHA), butylated hydroxyl toluene (BHT), tert-butylhydroquinone (TBHQ), vinegar, citric acid, and calcium propionate are all chemicals that preserve foods. Salt, sodium nitrite, spices, vinegar, and alcohol have been used to preserve foods for centuries.
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Food laws & Regulations
The basic food law is intended to assure consumers that foods are pure and wholesome, safe to eat, and produced under sanitary conditions. Generally, food law prohibits importation and distribution of food products that are adulterated, or have labels that are false or misleading in any context.
Good manure & practices
Soil and water conditions. ...
Keep an eye on the forecast for heavy rainfall events. ...
Calibrate, inspect, and maintain manure application equipment. ...
Separation distances for land application. ...
Irrigation of manure sources. ...
Savvy stockpiling and dry manure management.
Process operation principle
Based on the mode of action, the major food preservation techniques can be categorized as: (1) slowing down or inhibiting chemical deterioration and microbial growth, (2) directly inactivating bacteria, yeasts, molds, or enzymes, and (3) avoiding recontamination before and after processing.
Food processing waste management
Food processing waste is derived from the processing of biological materials and is, in the main, biodegradable. Biowaste is defined in the landfill directive as 'waste capable of undergoing anaerobic or aerobic decomposition such as food and garden waste, and paper and cardboard
Roles & Scientific use of water in food
Water has a wide variety of uses in food production, for cleaning, sanitation, and manufacturing purposes. In addition to being an ingredient in many foods, it may be used for various other operations, such as for growing, unloading, fluming, washing, brining, ice manufacture, and in sanitation and in hygiene programs.
Food plant sanititation
The basis for sanitation is the removal of soils from the manufacturing environment. There are many benefits to this process. From a food safety standpoint, there is the removal of pathogenic organisms, prevention of the formation of biofilms and removal of potentially harmful chemicals from food contact surfaces.
Food pakaging
Food packaging is defined as enclosing food to protect it from tampering or contamination from physical, chemical, and biological sources, with active packaging being the most common packaging system used for preserving food products.
Other Chemical additives
Sugar, salt, nitrites, butylated hydroxy anisol (BHA), butylated hydroxyl toluene (BHT), tert-butylhydroquinone (TBHQ), vinegar, citric acid, and calcium propionate are all chemicals that preserve foods. Salt, sodium nitrite, spices, vinegar, and alcohol have been used to preserve foods for centuries.
Sugaring
Sugaring is a food preservation method similar to pickling. Sugaring is the process of desiccating a food by first dehydrating it, then packing it with pure sugar. This sugar can be crystalline in the form of table or raw sugar, or it can be a high sugar density liquid such as honey, syrup or molasses.
Smoking
Removing the moisture from food helps prevent bacterial and fungal growth which would ruin stored foods. Smoking is a method of drying that also imparts flavor to the food (usually meat items), and smoke helps keep bacteria-carrying-insects away during the drying process.
MICROWAVE
Microwave penetrates inside the food materials resulting in entire internal cooking of whole volume of food rapidly and uniformly reducing the processing time and energy. This fast heat transfer in turn results in preservation of nutrients, vitamins contents, flavor, sensory characteristics, and color of food
IONIZING RADIATION
Food irradiation (the application of ionizing radiation to food) is a technology that improves the safety and extends the shelf life of foods by reducing or eliminating microorganisms and insects. Like pasteurizing milk and canning fruits and vegetables, irradiation can make food safer for the consumer
RADIATION
Food irradiation is the process of exposing food and food packaging to ionizing radiation, such as from gamma rays, x-rays, or electron beams. Wikipedia
Low dose (up to 1 kGy): Inhibit sprouting (potatoes, onions, yams, garlic)
FREEZING
Lowering the temperature of food so that microbes and enzymes are inactivated.
Moisture is changed to ice and microbes become inactive without water.
Packaging food maintains the colour, flavour and texture.
Fast freezing (-25ºC) helps maintain nutritive value and texture of food.
CHILLING
Chilling is an important activity in food processing. Foods are chilled to extend shelf life by reducing biochemical reactions and microbial activity. Temperature control is essential in order to prevent spoilage and food safety concerns during storage.1
DRYING TECHNOLOGY
Drying is a mass transfer process consisting of the removal of water or another solvent by evaporation from a solid, semi-solid or liquid. This process is often used as a final production step before selling or packaging products.
Food drying is a method of food preservation in which food is dried (dehydrated or desiccated). Drying inhibits the growth of bacteria, yeasts, and mold through the removal of water.
Dehydration has been used widely for this purpose since ancient times; the earliest known practice is 12,000 B.C. by inhabitants of the modern Middle East and Asia regions. Drying is a simple method for preserving food.
Dried foods make great healthy and tasty snacks. They are good for lunches, travel, backpacking, hiking, and camping plus many other activities. Most types of foods can be dried. Drying is an ancient method of food preservation.
WATER ACTIVITY
Most foods will not support the growth of bacteria if their water activity is less than 0.85, because at this water activity there is not enough water available for the bacteria to grow.
However, yeasts can grow at water activities as low as 0.70, while some molds will grow even at water activities as low as 0.60!
Foods with water activities in this range usually have preservatives added to prevent the growth of yeasts and molds.
Acidic foods with a pH less than 4.6, such as tomato sauce, retard the growth of microorganisms. Thus an acidic food with a water activity less than 0.85 is relatively shelf stable, especially if it is stored in the refrigerator.
In this case, low pH, water activity and temperature combine to provide good insurance against the growth of harmful pathogens.
SORPTION OF WATER
Sorption is a physical and chemical process by which one substance becomes attached to another.
Sorption includes both adsorption & absorption
e.g., liquids being absorbed by a solid or gases being absorbed by a liquid, cotton dipped in ink.
Sorption the process in which one substance takes up or holds another; adsorption or absorption
Sorption is a process in which a solute moves from a fluid to a particulate solid.
The food sorption isotherm describes the thermodynamic relationship between water activity and the equilibrium of the moisture content of a food product at constant temperature and pressure. ...
The typical shape of an isotherm reflects the way in which the water binds the system.
FORMS OF WATER
Water plays many very important roles in food. It affects texture (dry and brittle versus moist and soft), enables the activity of enzymes and chemical reactions to occur (acts as a solvent), supports the growth of microorganisms, makes it possible for large molecules like polysaccharides and proteins to move about and interact, and conducts heat within food.
Many foods such as meat, poultry, seafood, fruits and vegetables are composed of 75% and more water, so water is the most abundant component in many fresh foods. Other foods such as dairy products, and fresh baked goods also contain high levels of water (about 35% or more). Foods that are high in moisture are at
risk of contamination from the growth of microorganisms such as bacteria, yeast and mold, while dry foods like pasta generally have long shelf lives.
Heat Sterilization
Dry heat acts by protein denaturation, oxidative damage and toxic effects of elevated levels of electrolytes. The moist heat acts by coagulation and denaturation of proteins.
Moist heat is superior to dry heat in action.
Temperature required to kill microbe by dry heat is more than the moist heat.
Thermal death time is the minimum time required to kill a suspension of organisms at a predetermined temperature in a specified environment
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Introduction
History
Purpose
Foods used for Pasteurization
Steps in Pasteurization
Process Flow Diagram Pasteurization Milk
Milk Pasteurization
Methods of Pasteurization
Advantages
Disadvantages
Blanching
Heat kills microorganisms by changing the physical and chemical properties of their proteins. When heat is used to preserve foods, the number of microorganisms present, the microbial load , is an important consideration. Various types of microorganisms must also be considered because different levels of resistance exist. For example, bacterial spores are much more difficult to kill than vegetative bacilli. In addition, increasing acidity enhances the killing process in food preservation.
Principles of heat transfer
Heat kills microorganisms by changing the physical and chemical properties of their proteins.
When heat is used to preserve foods, the number of microorganisms present, the microbial load , is an important consideration.
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For example, bacterial spores are much more difficult to kill than vegetative bacilli.
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Metagenomics is based on the genomics analysis of microbial DNA directly
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Metagenomic studies have identified many novel microbial genes coding for metabolic pathways such as energy acquisition, carbon and nitrogen metabolism in natural environments that were previously considered to lack such metabolism
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contributes to a population’s genetic diversity (source of variation in evolution)
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May bring together combinations of genes
Breeding
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Modern plant breeding centres on pollination; pollen from the chosen male parent, and no other pollen, must be transferred to the chosen female parent.
Basically, there are two methods of breeding which are as follows:
Inbreeding : Breeding of the related animals as sire (male) and dam (female) are known as inbreeding.
Out breeding : Out breeding of unrelated animals as male and female is known as out breeding.
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Sugaring
Sugaring is a food preservation method similar to pickling. Sugaring is the process of desiccating a food by first dehydrating it, then packing it with pure sugar. This sugar can be crystalline in the form of table or raw sugar, or it can be a high sugar density liquid such as honey, syrup or molasses.
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Removing the moisture from food helps prevent bacterial and fungal growth which would ruin stored foods. Smoking is a method of drying that also imparts flavor to the food (usually meat items), and smoke helps keep bacteria-carrying-insects away during the drying process.
MICROWAVE
Microwave penetrates inside the food materials resulting in entire internal cooking of whole volume of food rapidly and uniformly reducing the processing time and energy. This fast heat transfer in turn results in preservation of nutrients, vitamins contents, flavor, sensory characteristics, and color of food
IONIZING RADIATION
Food irradiation (the application of ionizing radiation to food) is a technology that improves the safety and extends the shelf life of foods by reducing or eliminating microorganisms and insects. Like pasteurizing milk and canning fruits and vegetables, irradiation can make food safer for the consumer
RADIATION
Food irradiation is the process of exposing food and food packaging to ionizing radiation, such as from gamma rays, x-rays, or electron beams. Wikipedia
Low dose (up to 1 kGy): Inhibit sprouting (potatoes, onions, yams, garlic)
FREEZING
Lowering the temperature of food so that microbes and enzymes are inactivated.
Moisture is changed to ice and microbes become inactive without water.
Packaging food maintains the colour, flavour and texture.
Fast freezing (-25ºC) helps maintain nutritive value and texture of food.
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Chilling is an important activity in food processing. Foods are chilled to extend shelf life by reducing biochemical reactions and microbial activity. Temperature control is essential in order to prevent spoilage and food safety concerns during storage.1
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Drying is a mass transfer process consisting of the removal of water or another solvent by evaporation from a solid, semi-solid or liquid. This process is often used as a final production step before selling or packaging products.
Food drying is a method of food preservation in which food is dried (dehydrated or desiccated). Drying inhibits the growth of bacteria, yeasts, and mold through the removal of water.
Dehydration has been used widely for this purpose since ancient times; the earliest known practice is 12,000 B.C. by inhabitants of the modern Middle East and Asia regions. Drying is a simple method for preserving food.
Dried foods make great healthy and tasty snacks. They are good for lunches, travel, backpacking, hiking, and camping plus many other activities. Most types of foods can be dried. Drying is an ancient method of food preservation.
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Most foods will not support the growth of bacteria if their water activity is less than 0.85, because at this water activity there is not enough water available for the bacteria to grow.
However, yeasts can grow at water activities as low as 0.70, while some molds will grow even at water activities as low as 0.60!
Foods with water activities in this range usually have preservatives added to prevent the growth of yeasts and molds.
Acidic foods with a pH less than 4.6, such as tomato sauce, retard the growth of microorganisms. Thus an acidic food with a water activity less than 0.85 is relatively shelf stable, especially if it is stored in the refrigerator.
In this case, low pH, water activity and temperature combine to provide good insurance against the growth of harmful pathogens.
SORPTION OF WATER
Sorption is a physical and chemical process by which one substance becomes attached to another.
Sorption includes both adsorption & absorption
e.g., liquids being absorbed by a solid or gases being absorbed by a liquid, cotton dipped in ink.
Sorption the process in which one substance takes up or holds another; adsorption or absorption
Sorption is a process in which a solute moves from a fluid to a particulate solid.
The food sorption isotherm describes the thermodynamic relationship between water activity and the equilibrium of the moisture content of a food product at constant temperature and pressure. ...
The typical shape of an isotherm reflects the way in which the water binds the system.
FORMS OF WATER
Water plays many very important roles in food. It affects texture (dry and brittle versus moist and soft), enables the activity of enzymes and chemical reactions to occur (acts as a solvent), supports the growth of microorganisms, makes it possible for large molecules like polysaccharides and proteins to move about and interact, and conducts heat within food.
Many foods such as meat, poultry, seafood, fruits and vegetables are composed of 75% and more water, so water is the most abundant component in many fresh foods. Other foods such as dairy products, and fresh baked goods also contain high levels of water (about 35% or more). Foods that are high in moisture are at
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Heat Sterilization
Dry heat acts by protein denaturation, oxidative damage and toxic effects of elevated levels of electrolytes. The moist heat acts by coagulation and denaturation of proteins.
Moist heat is superior to dry heat in action.
Temperature required to kill microbe by dry heat is more than the moist heat.
Thermal death time is the minimum time required to kill a suspension of organisms at a predetermined temperature in a specified environment
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Introduction
History
Purpose
Foods used for Pasteurization
Steps in Pasteurization
Process Flow Diagram Pasteurization Milk
Milk Pasteurization
Methods of Pasteurization
Advantages
Disadvantages
Blanching
Heat kills microorganisms by changing the physical and chemical properties of their proteins. When heat is used to preserve foods, the number of microorganisms present, the microbial load , is an important consideration. Various types of microorganisms must also be considered because different levels of resistance exist. For example, bacterial spores are much more difficult to kill than vegetative bacilli. In addition, increasing acidity enhances the killing process in food preservation.
Principles of heat transfer
Heat kills microorganisms by changing the physical and chemical properties of their proteins.
When heat is used to preserve foods, the number of microorganisms present, the microbial load , is an important consideration.
Various types of microorganisms must also be considered because different levels of resistance exist.
For example, bacterial spores are much more difficult to kill than vegetative bacilli.
In addition, increasing acidity enhances the killing process in food preservation.
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Metagenomics
Metagenomics is the study of metagenome, genetics material, recovered directly from environmental sample such as soil, water or faeces.
Metagenomics is based on the genomics analysis of microbial DNA directly
from the communities present in samples
Metagenomics technology – genomics on a large scale will probably lead to great advances in medicine, agriculture, energy production and bioremediation.
Metagenomics can unlock the massive uncultured microbial diversity present in the environment for new molecule for therapeutic and biotechnological application.
Metagenomic studies have identified many novel microbial genes coding for metabolic pathways such as energy acquisition, carbon and nitrogen metabolism in natural environments that were previously considered to lack such metabolism
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Exchange of genes between two DNA molecules to form new combinations of genes on a chromosome
contributes to a population’s genetic diversity (source of variation in evolution)
Recombination is more likely than mutation to be beneficial
Less likely destroy a gene's function
May bring together combinations of genes
Breeding
Breeding, application of genetic principles in animal husbandry, agriculture, and horticulture to improve desirable qualities. ...
Modern plant breeding centres on pollination; pollen from the chosen male parent, and no other pollen, must be transferred to the chosen female parent.
Basically, there are two methods of breeding which are as follows:
Inbreeding : Breeding of the related animals as sire (male) and dam (female) are known as inbreeding.
Out breeding : Out breeding of unrelated animals as male and female is known as out breeding.
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Environmental aspects of food processing
- 1. By Assist.Prof. Dr. P. Berciyal Golda VICAS Environmental aspects of food processing
- 13. THANK YOU