Presentación Sugimat. 2017

1. ENGINEERING THERMOFLUIDS,
COMBUSTION AND HEAT

2.  Who are we?
 Location
 Installations
 Economic data
 Quality
 Products
 Combustion technologies
 Gallery of installations
TABLE OF CONTENTS

3. Who are we?
ENGINEERING COMPANY
FOR ENERGY GENERATION
AND USE INSTALLATIONS
SUGIMAT offers custom made solutions in the industrial
boilers market, with applications focused on power
generation using fossil fuels, biomass and other
unconventional fuels.

4. Who are we?
EXPERIENCE Over 39 years designing and constructing
facilities for energy generation
PORTFOLIO
CLIENTS
The company commitment to innovation
has allowed us to carry out projects at
national and international level
COMPANY’S HUMAN
RESOURCES
Our main asset, composed of specialized
profesionals:
• Engineers
• Designers
• Industrial
Draftsmen
• Computer
Systems
Analysts
• Lawyers
• Industrial Masters
• Welders
• Turners
• Electricians
• Technical
Commissioning
Workers
• Economists

5. Who are we?
MISSION Satisfying customer needs by providing them the latest
technology and the best professionals
VIEW Being a leader in the sector and continue to contribute with
our installations to energy generation and efficiency
VALUES
SUGIMAT’s PHILOSOPHY

6. Location
Valencia (SPAIN)

7. Installations
FACTORY
The factory, placed at a strategic
industrial area, covers an area of
nearly 20,000 m2.

8. Installations
ENGINEERING
Technical and office area, equipped with the latest technology to customer
service, has a size of approximately 1,000 m2.

9. Sales turnover
Since 1978, when SUGIMAT's activity started, sales have grown year after
year.
Sales turnover:
2007: 8.337.344 €
2008: 3.747.655 € beginning of the recession
2009: 11.841.801 €
2010: 13.572.710 €
2011: 26.690.326 €
2012: 15.151.429 € end of goverment grant for
2013: 11.760.236 € renewable energies
2014: 7.117.939 €
2015: 9.097.892 €
2016: 15.586.869 €
Economic data
Despite the difficulties in the markets that support SUGIMAT activity, the company has
continued to be a leader in the sector and has increased its investment in R + D + i

10. International quality
QUALITY CERTIFICATES AND STAMPS
ASME U and S Stamps ISO 9001/2008 Quality Certificate
Other certifications:
• Pressure Equipment Directive D97/23/CE H/H1 Certificate
• Authorization Certificate "The National Board" for boilers and
pressure equipment( EEUU and Canada sales)

11. International presence
3.000 REFERENCES
More than 27 countries
Industry plants: thermal oil, steam, hot water, gas chamber…
 Plants up to 50 MW
 Boilers up to 400°C in the solar power sector
 Boiler facilities for ORC Cogeneration with biomass
between 200 kWel and 10 MWel
REFERENCES AND INSTALLATIONS
WORLDWIDE

12. Products
BOILERS
 Thermal oil
 HTF
 Hot water and overheated water
 Steam
 Hot gases generator
 Process furnace
HEAT EXCHANGERS
 Hot water and overheated water exchangers
 Thermal oil exchangers
 Condensators
 Steam generators
COMBUSTION SYSTEMS
 Fossil: Gas, diesel, fuel oil…
 Biomass
 Unconventional fuels
ORC COGENERATION PLANTS

13. Industrial applications
SOME INDUSTRIES FOR WHICH WE MADE PROJECTS
AND FACILITIES
WOOD FURNITURE CHEMICAL CATERING
DETERGENTS TEXTILE TANNING METALLURGY
PAPER AND
PAPERBOARD
BITUMEN AND
ASPHALTS
CANNING PLASTICS
CORK RUBBER FOOD

14. THERMAL OIL BOILERS
Installations from 350 kW
up to 50 MW
 Fuels: fossil, biomass and
unconventional
Products

15. HOT WATER AND OVERHEATED BOILERS
 Fuels: fossil, biomass
and unconventional
Products

16. STEAM BOILERS
 Fuels: fossil, biomass and
unconventional
Products

17. HOT GASES GENERATOR
Applications:
PELLET PLANTS
 Horizontal belt dryers
 Rotative dryers
DRYERS
Products

18. ORC COGENERATION
 Power generation from
biomass and
unconventional fuels
 CHP Generation
(Combined heat and
power): hot water and
electricity generation
 CHP Trigeneration with
absorption machine
Products

19. SOLAR THERMAL PLANTS
 Anti freezing: 165 °C
 Electrical production: 393 °C
Products

20. Combustion technologies
FOSSIL FUEL TECHNOLOGY
Gas, diesel and fuel oil burners

21. BIOMASS TECHNOLOGY
Automatic furnace with stoker
Fuel
 Size: up to 100 mm
 Ashes %: Low
Manual cleaning
Combustion technologies

22. BIOMASS TECHNOLOGY
Automatic furnace with stoker fuels
Almond shells
Seeds
Shavings
Combustion technologies

23. BIOMASS TECHNOLOGY
Pusher grate Fuel
 Size: 350-450 mm
 Ashes % : Medium
 % Moisture: 45%
Automatized cleaning
Combustion technologies

24. BIOMASS TECHNOLOGY
Pusher grate fuel
Grape clusterPine bark Poplar Eucalyptus
Cotton waste Bamboo Rice husk Demolition
waste
Combustion technologies

25. BIOMASS TECHNOLOGY
Travelling grate
 Granulated fuel: pellets,
olive pits, marc, coal…
 Automatized cleaning
Combustion technologies

26. BIOMASS TECHNOLOGY
Travelling grate fuels
Marc Coal Wood pellet Olive pits
Straw pelletOlive marcCharcoal pellets
Combustion technologies

27. BIOMASS TECHNOLOGY
Dust injection
Fuels:
 Size: less than 1 mm
 Ashes % : 0 – 10%
Combustion technologies

28. BIOMASS TECHNOLOGY
Dust injection fuels
Sanding dustCork dustFlax dust
Combustion technologies

29. UNCONVENTIONAL FUELS
FLUIDIZED BED
COMBUSTION
Unconventional fuels
Composition:
 until 50% of ashes
 until 70% of moisture
Combustion technologies

30. FUELS
FLUIDIZED BED
COMBUSTION:
¿How does it work?
1. The furnace is filled with an
inert material, such as sand
2. Air under pressure is
introduced
3. The material starts moving: it
is fluidized
4. When the fluidized bed is
heated to combustion
temperature, fuel is
introduced.
THE INSTALLATION STARTS
GENERATING POWER
Combustion technologies

31. FUELS
FLUIDIZED BED
COMBUSTION:
¿How does it
work?
Combustion technologies

32. FUELS
FLUIDIZED BED
COMBUSTION:
¿How does it
work?
Combustion technologies

33. FUELS
FLUIDIZED BED:
Combustion technologies

34. FUELS
FLUIDIZED BED: Parts
Secondary air with solids reinjection
(Optional)
Fluid bed heat exchanger with low gas
velocity ensuring control of heat absorption
and reducing erosion
Shallow main combustion bed with low fan
power consumption
Pneumatic ash recirculation to control
heat transfer and enhance horizontal fuel
distribution
Bottom ash removal from combustion
and heat exchanger bed
Combustion technologies

35.  Fuel versatility
 Energy recovery from
waste: cost savings
 High thermal performance
 Reduction of gas flow and
therefore of the purification
system
 CO and NOx reduction
 Absence of SO2
Combustion technologies
FUELS
FLUIDIZED BED: Advantages

36. BIOMASS TECHNOLOGY
Fluidized bed combustion fuels
MBMCow and pig
manure
High sulfur coalHorse
manure
Cereal straw Chicken manure Crust with high
humidity and
dust
Organic fiber of
organic waste
Sewage sludge
Urban solid
waste
Combustion technologies

37. Gallery of installations
GALLERY OF INSTALLATIONS: Fluidized bed combustion
9 MW gas generator with fluidized bed for a brick plant - SOUTH AFRICA

38. 40 t/h steam 64 bar - low density coal and wood chips - CZECH REPUBLIC
Other installations:
 11,5 MW – Low density coal (TAIWAN)
 12,5 MW – Low density coal (TAIWAN)
 25 t/h steam – 16 bar – Tobacco waste and biomass (INDONESIA)
 6 MW – High humidity poplar bark (SPAIN)
 250 kW – Fuel mixture (GERMANY)
Gallery of installations
GALLERY OF INSTALLATIONS: Fluidized bed combustion

39. GALLERY OF INSTALLATIONS: Thermal oil
10 MW Thermal oil – Pine Bark - SPAIN
Gallery of installations

40. 8 MW Thermal oil– Pine bark and dust
injection- ITALY
GALLERY OF INSTALLATIONS: Thermal oil
Gallery of installations

41. 50 MW Thermal oil and hot gases– Chip and bark - SPAIN
GALLERY OF INSTALLATIONS: Thermal oil
Gallery of installations

42. GALLERY OF INSTALLATIONS: Hot water and overheated water
4 MW - Pine bark - SPAIN
Gallery of installations

43. GALLERY OF INSTALLATIONS: ORC Cogeneration
Other installations:
 4081 kWt – 968 kWel. Bark and
pine wood chips as fuel (SPAIN)
 2689 kWt –587 kWel. Bark,
wood chips, pine, poplar,
chestnut, etc as fuel (SPAIN)
 2689 kWt –587 kWel. Sawdust
and wood chips as fuel (SPAIN)
 1200 kWt – 220 kWel . Fuel
mixture (POLAND)
3146 kWt – 689 kWel. Bark, wood chips,
pine, poplar, chestnut, etc as fuel (SPAIN)
Gallery of installations

44. GALLERY OF INSTALLATIONS: Solar thermal plants
72 MW - MOROCCO
Gallery of installations

45. Other installations:
 Bokport: 11,5 MW (Upington – SOUTH AFICA)
 Ourzazate: 72 MW (Ourzazate - MOROCCO)
 Xina: 18 MW (Northern Cape – SOUTH
AFRICA)
 Solaben: 50 MW (Cáceres - SPAIN)
Four plants
 Villena: 45 MW (Alicante– SPAIN)
 Guzmán: 45 MW (Córdoba –SPAIN)
 Orellana: 45 MW (Badajoz – SPAIN)
 Helios: 50 MW (Ciudad Real –SPAIN)
Two plants
 Aste: 45 MW (Ciudad Real - SPAIN)
 Solacor: 50 MW (Sevilla – SPAIN)
Two plants
 Valle: 45 MW (Cádiz – SPAIN)
Two plants
 Manchasol: 45 MW (Ciudad Real – SPAIN)
Two plants
 Majadas: 44,10 MW (Cáceres – SPAIN)
14,6 MW - SPAIN
GALLERY OF INSTALLATIONS: Solar thermal plants
Gallery of installations

46. Installations
LABORATORY
SUGIMAT has a full equipped
laboratory for the development of
new technologies and for testing
new fuels, designed for serving
customers

47. ENGINEERING THERMOFLUIDS,
COMBUSTION AND HEAT
C/ Colada d’Aragó s/n
46930 Quart de Poblet - Valencia (SPAIN)
(0034) 96 159 72 30
sales@sugimat.com
www.sugimat.com