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1 year after -
phosphorus recyling in Germany
Daniel Frank
German Phosphorus-Platform DPP
3rd EUROPEAN NUTRIENT EVENT @ ECOMONDO 2018
8 - 9 November 2018, Rimini, Italy
www.smart-plant.eu/ENE3
www.smart-plant.eu/ENE3
The European perspective
• Total production of sewage sludge from municipal wwtp:
• 9.360 mio t (2015)/ 9.697mio t (2010)
• Sludge recycling – use in agriculture:
• 3.709 mio t = 39.6% (2015)/ 45.2% (2010)
(Source: Eurostat, Sewage sludge production and disposal, last update 15.09.2017)
www.smart-plant.eu/ENE3
Relevance of using sewage
sludge in agriculture
Very high recycling
(50 – 85 %):
BG, DK, F, IRL, E, GB
High recycling
(25 -49 %)
CZ, LV, LT, I, L, P, S
Low recycling
( 10 -24 %)
B, CY, D, EST, GR, A, PL
Very low recycling
( 1-9 %)
RO, HR, H, FIN
No recycling
( - %)
SK, SLO, NL, M
www.smart-plant.eu/ENE3
Disposal pathways of sewage sludge in Germany (municipal WWTP)
24%
10%
2%
65% agriculture
landscaping
other
Incineration
0,17 Mio t
0,03 Mio t
1,14 Mio t
Disposal
2016 in total: 1,77 Mio. t
0,42 Mio t
www.smart-plant.eu/ENE3
New Sewage Sludge Ordinance: Consequences
Revision of the sewage sludge ordinance includes:
• WWTPs with a capacity of more than 100.000 person equivalents have to
recycle phosphorus after a transition period of 12 years
• WWTPs with a capacity of more than 50.000 person equivalents have to
recycle phosphorus after a transition period of 15 years
• direct use of sewage sludge as fertiliser is not allowed after the transition
period of 12/15 years (for the types of WWTP mentioned above)
• Exemptions for WWTP <50.000 PE - these WWTPs can use sewage
sludge even after the transition period as fertiliser, or apply a P-recovery step
www.smart-plant.eu/ENE3
Possibilities to recover phosphorus:
I. No co-incineration of sludges with more than 20 g P/kg DM
– Phosphorus recycling is obligatory before thermal treatment
II. Ashes from mono incineration plants
- have to be treated further to produce fertilising materials,
intermediates for further processing (input materials) or acid
III. or
- have to be stored separately to recover phosphorus later
New Sewage Sludge Ordinance: Consequences
www.smart-plant.eu/ENE3
WWTP operators
industry
developers
plant engineering
research
politics
municipalities
disposer
agriculture
fertiliser industry
Cooperation is essential!
www.smart-plant.eu/ENE3
Thermal treatment facilities (2016)(3)
 31 Mono incineration plants (sewage sludge) ca. 650.000 t/a TS
 No free capacity (2018)
 21 Coal power plants ca. 420.000 t/a TS
 Capacity stagnating and future reduction (2035+) (2018)
 34 Cement plants ca. 120.000 t/a TS
 capacity increasing (2018)
 97 Waste incineration plants ca. 80.000 t/a TS
 capacity diminshing (2018)
 roughly 1,27 Mio. TS are treated thermally
www.smart-plant.eu/ENE3
• Situation to face:
• Incineration capacity needed!
• Mono vs. co  no clear preference, but some hurdles
• Mono-incineration plants need:
• Construction time
• Investments needed
• Co-incineration facilities:
• Coal is fading out
• Cement works are at the moment not considering taking all sewage sludge; lack of
communication!
www.smart-plant.eu/ENE3
• Even more obstacles:
• Interim storage capacities for sewage sludge
• Enforcement aid for the sewage sludge
ordinance still under preparation
• P-recovery technologies are still under delevopment
• Large scale operation is missing
• Operators are not ready to invest
 who wants to be the first?
• Market for the materials?
• Farmers need guarantees and strong legal
guidelines as supportive measurement
www.smart-plant.eu/ENE3
• All bad?
• Not at all!
• Typical behaviour upfront a technology adaptation
• Networks can facilitate the lack of communication;
DPP provides all needed information (data sheets, FAQs)
• Germany can become world wide exporter for
P-recovery technologies
www.smart-plant.eu/ENE3

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ENE3 - One year after: phosphorus recycling in Germany - Daniel Frank - German Phosphorus Platform

  • 1. 1 year after - phosphorus recyling in Germany Daniel Frank German Phosphorus-Platform DPP 3rd EUROPEAN NUTRIENT EVENT @ ECOMONDO 2018 8 - 9 November 2018, Rimini, Italy www.smart-plant.eu/ENE3
  • 2. www.smart-plant.eu/ENE3 The European perspective • Total production of sewage sludge from municipal wwtp: • 9.360 mio t (2015)/ 9.697mio t (2010) • Sludge recycling – use in agriculture: • 3.709 mio t = 39.6% (2015)/ 45.2% (2010) (Source: Eurostat, Sewage sludge production and disposal, last update 15.09.2017)
  • 3. www.smart-plant.eu/ENE3 Relevance of using sewage sludge in agriculture Very high recycling (50 – 85 %): BG, DK, F, IRL, E, GB High recycling (25 -49 %) CZ, LV, LT, I, L, P, S Low recycling ( 10 -24 %) B, CY, D, EST, GR, A, PL Very low recycling ( 1-9 %) RO, HR, H, FIN No recycling ( - %) SK, SLO, NL, M
  • 4. www.smart-plant.eu/ENE3 Disposal pathways of sewage sludge in Germany (municipal WWTP) 24% 10% 2% 65% agriculture landscaping other Incineration 0,17 Mio t 0,03 Mio t 1,14 Mio t Disposal 2016 in total: 1,77 Mio. t 0,42 Mio t
  • 5. www.smart-plant.eu/ENE3 New Sewage Sludge Ordinance: Consequences Revision of the sewage sludge ordinance includes: • WWTPs with a capacity of more than 100.000 person equivalents have to recycle phosphorus after a transition period of 12 years • WWTPs with a capacity of more than 50.000 person equivalents have to recycle phosphorus after a transition period of 15 years • direct use of sewage sludge as fertiliser is not allowed after the transition period of 12/15 years (for the types of WWTP mentioned above) • Exemptions for WWTP <50.000 PE - these WWTPs can use sewage sludge even after the transition period as fertiliser, or apply a P-recovery step
  • 6. www.smart-plant.eu/ENE3 Possibilities to recover phosphorus: I. No co-incineration of sludges with more than 20 g P/kg DM – Phosphorus recycling is obligatory before thermal treatment II. Ashes from mono incineration plants - have to be treated further to produce fertilising materials, intermediates for further processing (input materials) or acid III. or - have to be stored separately to recover phosphorus later New Sewage Sludge Ordinance: Consequences
  • 8. www.smart-plant.eu/ENE3 Thermal treatment facilities (2016)(3)  31 Mono incineration plants (sewage sludge) ca. 650.000 t/a TS  No free capacity (2018)  21 Coal power plants ca. 420.000 t/a TS  Capacity stagnating and future reduction (2035+) (2018)  34 Cement plants ca. 120.000 t/a TS  capacity increasing (2018)  97 Waste incineration plants ca. 80.000 t/a TS  capacity diminshing (2018)  roughly 1,27 Mio. TS are treated thermally
  • 10. • Situation to face: • Incineration capacity needed! • Mono vs. co  no clear preference, but some hurdles • Mono-incineration plants need: • Construction time • Investments needed • Co-incineration facilities: • Coal is fading out • Cement works are at the moment not considering taking all sewage sludge; lack of communication! www.smart-plant.eu/ENE3
  • 11. • Even more obstacles: • Interim storage capacities for sewage sludge • Enforcement aid for the sewage sludge ordinance still under preparation • P-recovery technologies are still under delevopment • Large scale operation is missing • Operators are not ready to invest  who wants to be the first? • Market for the materials? • Farmers need guarantees and strong legal guidelines as supportive measurement www.smart-plant.eu/ENE3
  • 12. • All bad? • Not at all! • Typical behaviour upfront a technology adaptation • Networks can facilitate the lack of communication; DPP provides all needed information (data sheets, FAQs) • Germany can become world wide exporter for P-recovery technologies www.smart-plant.eu/ENE3