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Sorting Plastic Packaging … for
Fun & Profit
              Nick Cliffe
        Closed Loop Recycling



            www.closedlooprecycling.co.uk
Why sort?




            www.closedlooprecycling.co.uk
Why sort?




            www.closedlooprecycling.co.uk
Why sort?

            Value




              www.closedlooprecycling.co.uk
Why sort?

            Customer requirements




              www.closedlooprecycling.co.uk
Why sort?

            Specialised reprocessing




              www.closedlooprecycling.co.uk
Why just plastic bottles?



 Plastic Bottles              =              +


             www.closedlooprecycling.co.uk
Primary Sorting

At point of collection            Kerbside Sort          Comingled



QUALITY                                                  COST




                         www.closedlooprecycling.co.uk
+ve and –ve sorting




            www.closedlooprecycling.co.uk
+ve and –ve sorting




            www.closedlooprecycling.co.uk
Man vs. Machine




           www.closedlooprecycling.co.uk
Near Infra-Red




 Spectra for PET – source: Spectral Database (SDBS) National Institute of Advance Industrial Science & Technology



                                           www.closedlooprecycling.co.uk
www.closedlooprecycling.co.uk
Density Separation
    PP 0.85 / 0.95

   HDPE 0.94 / 0.96

      Water 1.0

    PS 1.03 - 1.06

   PVC 1.32 - 1.42

   PET 1.35 - 1.38

                      www.closedlooprecycling.co.uk
Flake sorting
• Colour cameras

• NIR systems

• Laser Raman
  Spectroscopy




                   www.closedlooprecycling.co.uk
Flake sorting




                www.closedlooprecycling.co.uk
Shape recognition




            www.closedlooprecycling.co.uk
Shape recognition
                            • Part recognition
                                   – Shape
                                   – Colour
                            • Label matching
                                   – Known
                                   – Unknown
                                   – Label database




            www.closedlooprecycling.co.uk
Coded Packaging - consumers




            www.closedlooprecycling.co.uk
Coded packaging - machines
Item                          Marker A                          Marker B
Clear PET Bottle
                              -                                 -
Natural HDPE bottle
                              -                                 -
                              
Natural HDPE bottle –
detergent                                                       -
                                                                
Clear PP packaging – food
product                       -
                                                               
Clear PP packaging – non
food product


                              
Clear PET Bottle with nylon
barrier layer                                                   -
                                www.closedlooprecycling.co.uk
Conclusion
• We want to recycle all plastic packaging

• To do this we need both infrastructure and
  smart packaging

• Most of the tools are in place …

• Thank you

                  www.closedlooprecycling.co.uk

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Nick Cliffe - Closed Loop Recycling at EMERGE AGM

  • 1. Sorting Plastic Packaging … for Fun & Profit Nick Cliffe Closed Loop Recycling www.closedlooprecycling.co.uk
  • 2. Why sort? www.closedlooprecycling.co.uk
  • 3. Why sort? www.closedlooprecycling.co.uk
  • 4. Why sort? Value www.closedlooprecycling.co.uk
  • 5. Why sort? Customer requirements www.closedlooprecycling.co.uk
  • 6. Why sort? Specialised reprocessing www.closedlooprecycling.co.uk
  • 7. Why just plastic bottles? Plastic Bottles = + www.closedlooprecycling.co.uk
  • 8. Primary Sorting At point of collection Kerbside Sort Comingled QUALITY COST www.closedlooprecycling.co.uk
  • 9. +ve and –ve sorting www.closedlooprecycling.co.uk
  • 10. +ve and –ve sorting www.closedlooprecycling.co.uk
  • 11. Man vs. Machine www.closedlooprecycling.co.uk
  • 12. Near Infra-Red Spectra for PET – source: Spectral Database (SDBS) National Institute of Advance Industrial Science & Technology www.closedlooprecycling.co.uk
  • 14. Density Separation PP 0.85 / 0.95 HDPE 0.94 / 0.96 Water 1.0 PS 1.03 - 1.06 PVC 1.32 - 1.42 PET 1.35 - 1.38 www.closedlooprecycling.co.uk
  • 15. Flake sorting • Colour cameras • NIR systems • Laser Raman Spectroscopy www.closedlooprecycling.co.uk
  • 16. Flake sorting www.closedlooprecycling.co.uk
  • 17. Shape recognition www.closedlooprecycling.co.uk
  • 18. Shape recognition • Part recognition – Shape – Colour • Label matching – Known – Unknown – Label database www.closedlooprecycling.co.uk
  • 19. Coded Packaging - consumers www.closedlooprecycling.co.uk
  • 20. Coded packaging - machines Item Marker A Marker B Clear PET Bottle - - Natural HDPE bottle - -  Natural HDPE bottle – detergent -  Clear PP packaging – food product -   Clear PP packaging – non food product  Clear PET Bottle with nylon barrier layer - www.closedlooprecycling.co.uk
  • 21. Conclusion • We want to recycle all plastic packaging • To do this we need both infrastructure and smart packaging • Most of the tools are in place … • Thank you www.closedlooprecycling.co.uk