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Derek Mitchell
Ecco Supply Chain & Operations Analysis
           Policy & Strategy
     Atlanta Module-Summer 2012
ECCO Vertical Integration
          Cow                        to                     Shoe




•                Ecco value chain is actually rawhide to shoe
•   Purchases raw hides and transforms into leather used in shoe production
•           Owns tanneries in Netherlands, Indonesia and Thailand
•      Processes 3,500 raw hides a day equalling 1 million cows per year
ECCO Value Chain
       What is the future of ECCO's leather manufacturing?

                                             Full     Bench                             Laboratory
                                                                  Prototype   Ramp-up   Production
                                            Scale     marking




  Product
                                    Leather                        Shoe
Development       Design                                                                Distributing
                                  Manufacturing                 Production
   (R&D)




                                                 Post
                       Raw      Tannery        Tannery      Finishing
                               Operations     Operations   Operations
                       hides


         Discontinue-"blow it up"                                 Sell it
ECCO Value Chain
        What is the future of ECCO's leather manufacturing?

                                  Full   Bench                            Laboratory
                                                    Prototype   Ramp-up   Production
                                 Scale   marking




                  Product
Raw Material                                          Shoe
                Development   Design                                      Distributing
Procurement                                        Production
                   (R&D)




     But let's stop to reconsider.........
ECCO Value Chain
        What is the future of ECCO's leather manufacturing?

                                     Full   Bench                            Laboratory
                                                       Prototype   Ramp-up   Production
                                    Scale   marking




                   Product
Raw Material                                             Shoe
                 Development      Design                                     Distributing
Procurement                                           Production
                    (R&D)



                    Leather manufacturing Value Add
                     Global top five leather producer
               Leather centre developing leading technology
                Supplies automotive and furniture industry
Quality Materials




               Leather
Resources                       Strategy
             Manufacturing




            Quality Products
VRIO Analysis



    Leather
  Manufacturing
VRIO Analysis

Valuable
R are            Leather
               Manufacturing
Imitable
Organization
VRIO Analysis



 Reframe      Leather
            Manufacturing
Resources
Bolster Brand Recognition

                                            M
  P
Q                                         QA
  R
U                                         UT
  O
A                 Leather
                                          AE
  D
L               Manufacturing             L R
  U
I                                         I I
  C
T                                         TA
  T
Y                                         Y L
  S
                                            S

      Increase Perceived Consumer Value
ECCO Value Chain
        What is the future of ECCO's leather manufacturing?

                                     Full   Bench                            Laboratory
                                                       Prototype   Ramp-up   Production
                                    Scale   marking




                   Product
Raw Material                                             Shoe
                 Development      Design                                     Distributing
Procurement                                           Production
                    (R&D)



                    Leather manufacturing Value Add
                     Global top five leather producer
               Leather centre developing leading technology
                Supplies automotive and furniture industry
ECCO Value Chain
        What is the future of ECCO's leather manufacturing?

                                      Full   Bench                            Laboratory
                                                        Prototype   Ramp-up   Production
                                     Scale   marking




      
             Product
Raw Material                                              Shoe
                  Development      Design                                     Distributing
 Leather
Procurement
                     (R&D)
                                                       Production



                     Leather manufacturing Value Add
                 Leather Manufacturing Restructuring Plan
      Remove "blow up" leather manufacturing from value chain
                  Global top five leather producer
               Restructure operations as an ECCO subsidiary
                Leather centre developing leading technology
               Supply ECCO and competitors in shoe industry
                  Supplies automotive and furniture industry
Industry/Competitor Value Chain
                                               Sporting
   Rubber,
                   Shoe                         Goods,
  Fabric and
               Manufacturing      Marketing   Department
  Other Raw    and assembly                    and Shoe
   Materials                                    Stores

                                                           Customers


                                                Online,
   Product
                                              Catalog and
 Development
                                              Other Retail

                                                           Customers

                                               Company
                                               Branded
   In-house                                    Specialty
  Outsourced                                    Store

                   Customer Feedback
Industry/Competitor Value Chain
                                                    Sporting
      
             Shoe                             Goods,
                Manufacturing          Marketing   Department
 Leather        and assembly                        and Shoe
                                                     Stores

                                                                Customers

                           Rubber,
                                                     Online,
   Product                Fabric and
                                                   Catalog and
 Development              Other Raw
                                                   Other Retail
                           Materials
                                                                Customers

                                                    Company
                                                    Branded
   In-house                                         Specialty
   Outsourced                                        Store

                    Customer Feedback
Leather

Introducing...............
Co- Branding
Co- Branding
Co- Branding
Co- Branding
Supply Chain &
Operations Breakdown
ECCO Divisions

• Product Development (R&D)

• Design

• Leather Manufacturing

• Shoe Manufacturing

• Distribution
Product Development

               Locations
                   • Bredero
                   • Tonder
                   • Indonesia
                   • Portugal


               Value Add
•   Development of products, prototypes, laboratory
      production technology, processes, materials
•   Laser technology development in Portugal facility
Design

                   Locations
                        • Bredero
                        • Indonesia



                   Value Add
•   Design in manufacturing facility to foster practical, high-
                     quality product design
Leather Manufacturing

      Locations
       • Netherlands
       • Indonesia
       • Thailand



  Raw Hide Suppliers
        • Germany
        • Finland
        • France
Leather Manufacturing
                        Value Add
• Amongst five largest leather producers worldwide
• Leather research centre with 15 specialist developing new technology
  and tanning techniques
• Developing less polluting tanning methods
• Processed 3,500 raw hides per day equaling 1 million cows per year
• Sells excess to automotive and furniture industries
                              
        Potential Subsidiary Value (see IBIS report)
• Buying industries: footwear industry, automotive, furniture, Luggage
  manufacturing, Gym & exercise equipment, Athletic & sporting goods
• U.S. Leather industry value: $1.2 billion
• Key Success Factors: Economies of scale, Effective quality control,
  guaranteed key input supply (raw hides)
                                    
                              Disadvantage
• Leather quality does not add to perceived customer value
Shoe Manufacturing
                            Locations
                                • Slovakia
                                • China
                                • Thailand
                                • Indonesia
                                • Portugal

                            Value Add
•   Established production systems, streamlining processes and specific volume
                                     materials
•   Perform small tasks making quality and production methods hard to imitate
                                        
                                Disadvantage
•     Procurement of raw materials to Indonesia facility takes 13 weeks from
                                 order to delivery
Distribution

              Locations
                 • United States
                 • Tonder
                 • Denmark



Transportation Methods
•                 Harbor of Aarhus
•   Denmark vans and freight planes for emergency
                     shipments
Distribution

           Value Add
• Tonder warehouse capacity: 2 millions pairs
•   Bar code system can facility shipment of
      60,000 pairs per day to 25 countries
                      
               Disadvantage
•    Distribution system may not be able to
    handle replenishment orders with short
                  lead times
Finland
                      Denmark

           France
                                     Slovakia
  United
  States
           Portugal                                  China       Japan

                           Germany


                                                      Thailand



                                                        Indonesia




                                                                Main Markets
                                                           (U.S., Germany, Japan)



ECCO Supply Chain                               Rawhides

                                                Distribution
                                                                    Leather Manufacturing

                                                                    Shoe Manufacturing
Thank You
         Contact info. 
         Derek Mitchell
  dlmitchell3001@gmail.com
www.linkedin.com/in/dereklmitchell

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Ecco Supply Chain Analysis

  • 1. Derek Mitchell Ecco Supply Chain & Operations Analysis Policy & Strategy Atlanta Module-Summer 2012
  • 2. ECCO Vertical Integration Cow to Shoe • Ecco value chain is actually rawhide to shoe • Purchases raw hides and transforms into leather used in shoe production • Owns tanneries in Netherlands, Indonesia and Thailand • Processes 3,500 raw hides a day equalling 1 million cows per year
  • 3. ECCO Value Chain What is the future of ECCO's leather manufacturing? Full Bench Laboratory Prototype Ramp-up Production Scale marking Product Leather Shoe Development Design Distributing Manufacturing Production (R&D) Post Raw Tannery Tannery Finishing Operations Operations Operations hides Discontinue-"blow it up" Sell it
  • 4. ECCO Value Chain What is the future of ECCO's leather manufacturing? Full Bench Laboratory Prototype Ramp-up Production Scale marking Product Raw Material Shoe Development Design Distributing Procurement Production (R&D) But let's stop to reconsider.........
  • 5. ECCO Value Chain What is the future of ECCO's leather manufacturing? Full Bench Laboratory Prototype Ramp-up Production Scale marking Product Raw Material Shoe Development Design Distributing Procurement Production (R&D) Leather manufacturing Value Add Global top five leather producer Leather centre developing leading technology Supplies automotive and furniture industry
  • 6. Quality Materials Leather Resources Strategy Manufacturing Quality Products
  • 7. VRIO Analysis Leather Manufacturing
  • 8. VRIO Analysis Valuable R are Leather Manufacturing Imitable Organization
  • 9. VRIO Analysis Reframe Leather Manufacturing Resources
  • 10. Bolster Brand Recognition M P Q QA R U UT O A Leather AE D L Manufacturing L R U I I I C T TA T Y Y L S S Increase Perceived Consumer Value
  • 11. ECCO Value Chain What is the future of ECCO's leather manufacturing? Full Bench Laboratory Prototype Ramp-up Production Scale marking Product Raw Material Shoe Development Design Distributing Procurement Production (R&D) Leather manufacturing Value Add Global top five leather producer Leather centre developing leading technology Supplies automotive and furniture industry
  • 12. ECCO Value Chain What is the future of ECCO's leather manufacturing? Full Bench Laboratory Prototype Ramp-up Production Scale marking Product Raw Material Shoe Development Design Distributing Leather Procurement (R&D) Production Leather manufacturing Value Add Leather Manufacturing Restructuring Plan Remove "blow up" leather manufacturing from value chain Global top five leather producer Restructure operations as an ECCO subsidiary Leather centre developing leading technology Supply ECCO and competitors in shoe industry Supplies automotive and furniture industry
  • 13. Industry/Competitor Value Chain Sporting Rubber, Shoe Goods, Fabric and Manufacturing Marketing Department Other Raw and assembly and Shoe Materials Stores Customers Online, Product Catalog and Development Other Retail Customers Company Branded In-house Specialty Outsourced Store Customer Feedback
  • 14. Industry/Competitor Value Chain Sporting Shoe Goods, Manufacturing Marketing Department Leather and assembly and Shoe Stores Customers Rubber, Online, Product Fabric and Catalog and Development Other Raw Other Retail Materials Customers Company Branded In-house Specialty Outsourced Store Customer Feedback
  • 20. ECCO Divisions • Product Development (R&D) • Design • Leather Manufacturing • Shoe Manufacturing • Distribution
  • 21. Product Development Locations • Bredero • Tonder • Indonesia • Portugal Value Add • Development of products, prototypes, laboratory production technology, processes, materials • Laser technology development in Portugal facility
  • 22. Design Locations • Bredero • Indonesia Value Add • Design in manufacturing facility to foster practical, high- quality product design
  • 23. Leather Manufacturing Locations • Netherlands • Indonesia • Thailand Raw Hide Suppliers • Germany • Finland • France
  • 24. Leather Manufacturing Value Add • Amongst five largest leather producers worldwide • Leather research centre with 15 specialist developing new technology and tanning techniques • Developing less polluting tanning methods • Processed 3,500 raw hides per day equaling 1 million cows per year • Sells excess to automotive and furniture industries Potential Subsidiary Value (see IBIS report) • Buying industries: footwear industry, automotive, furniture, Luggage manufacturing, Gym & exercise equipment, Athletic & sporting goods • U.S. Leather industry value: $1.2 billion • Key Success Factors: Economies of scale, Effective quality control, guaranteed key input supply (raw hides) Disadvantage • Leather quality does not add to perceived customer value
  • 25. Shoe Manufacturing Locations • Slovakia • China • Thailand • Indonesia • Portugal Value Add • Established production systems, streamlining processes and specific volume materials • Perform small tasks making quality and production methods hard to imitate Disadvantage • Procurement of raw materials to Indonesia facility takes 13 weeks from order to delivery
  • 26. Distribution Locations • United States • Tonder • Denmark Transportation Methods • Harbor of Aarhus • Denmark vans and freight planes for emergency shipments
  • 27. Distribution Value Add • Tonder warehouse capacity: 2 millions pairs • Bar code system can facility shipment of 60,000 pairs per day to 25 countries Disadvantage • Distribution system may not be able to handle replenishment orders with short lead times
  • 28. Finland Denmark France Slovakia United States Portugal China Japan Germany Thailand Indonesia Main Markets (U.S., Germany, Japan) ECCO Supply Chain Rawhides Distribution Leather Manufacturing Shoe Manufacturing
  • 29. Thank You Contact info. Derek Mitchell dlmitchell3001@gmail.com www.linkedin.com/in/dereklmitchell