This document outlines goals and strategies for the East Central supply chain of a beverage company. It aims to increase sales volume and market share while reducing costs and improving efficiency, quality, and safety. Key priorities include strengthening leadership capabilities, improving process management systems, embedding a quality and safety culture, and driving cost leadership through reduced manufacturing defects and overhead costs. Specific initiatives are outlined to boost productivity, quality, sustainability and regulatory compliance across plants in the region. Metrics such as sales, costs, yields, losses, and safety incidents will be used to track progress towards goals.
SAI Global Webinar: BRC Food Safety Issue 8Switzerland09
In August 2018, the BRC Global Standard for Food Safety will move from issue 7 to issue 8. This is the slide deck from a live webinar on July 9th which shares insight into the changes.
This CV summarizes the qualifications and extensive experience of Johannes Badenhorst in various maintenance, management, and safety roles. He has qualifications in electrical engineering as well as a business degree. His experience includes positions as a maintenance electrician, electrical contractor, millwright, maintenance manager, project manager, factory manager, and site safety officer. He has experience across various industries including manufacturing, mining, and food processing.
This document contains the resume of Johannes C Badenhorst, seeking a position that utilizes his leadership skills. He has over 30 years of experience in electrical and mechanical maintenance for various industries such as paper mills, tile manufacturing, breweries, and bakeries. His most recent role was as a Maintenance Manager for a bakery, where he established maintenance systems and managed contractors. He has technical skills in PLCs, drives, switchgear, and motors, as well as project management experience.
SAI Global Webinar: Deep Dive - BRC Food Safety Issue 8Switzerland09
This document provides information about an upcoming webinar on the changes to the BRC Global Standard for Food Safety Issue 8. The webinar will cover the key changes to the requirements and audit protocol in Issue 8, including a focus on developing a product safety culture, expanding environmental monitoring requirements, and providing greater clarity for high risk production areas and pet food manufacturing. The webinar presenters will provide background on the changes, discuss their implications, and outline next steps.
1. Amr Zaki Khamis provides his personal and contact information, including his name, date of birth, address, phone number, email, nationality, and marital status.
2. He lists his education as a B.Sc. in Chemistry from Helwan University in 2004 and over 11 years of work experience in quality control roles.
3. His experiences include positions as a quality control engineer, head of quality control labs, and quality management system consultant for several companies between 2004-2016.
The document summarizes the author's experience and accomplishments in various areas of safety, quality, performance, and lean manufacturing. Some key points include:
- Recordable injuries were reduced by 40% in 2008 through initiatives in safety training and audits.
- The author has experience supporting quality initiatives for various organizations and certifications.
- In 2007-2008, the author helped achieve the lowest production costs and highest inventory accuracy for coffee products in the Starbucks network.
- Various waste reduction, quality improvement, and processing projects increased productivity, availability, and yields while reducing costs.
SAI Global Webinar: Tips for Effective Internal AuditingSwitzerland09
Tips and Techniques for Managing an Effective Audit Program
A key source of information for the leadership of any organization is the internal audit process. A well-managed and comprehensive internal audit program is invaluable to the leadership as it provides them with a clear photograph of the current state of the enterprise. Implemented properly the internal audit process can not only focus attention on nonconforming processes, it should also be a driver for best practice sharing and identification of continual improvement opportunities. The success or failure of an internal auditing program starts with leadership support. Too often however, leadership does not fully appreciate or understand the value the audit process can provide to an organization. It is simply viewed as another in a series of requirements to be completed.
Join Carmine Liuzzi, Industry Leader and Management Systems Consultant with SAI Global for a free 1-hour webinar to discover tips on how organizations can gain the maximum business benefits from an effective internal audit program.
Agenda:
• Why We Audit?
• The Ideal Audit Process – Items for Consideration
• How to Gain Leadership Support for Audits - Value-Added Nonconformity Statements
• Q&A
This document contains a summary of K Santhanam's professional experience and qualifications. He has over 26 years of experience in quality control, quality assurance, and systems implementation. Currently he works as the QC In Charge at TVM Refineries in Chennai, where he manages quality control and assurance for all incoming, outgoing, and in-process materials. Previously he held roles at various food manufacturing companies, where he implemented quality systems and helped facilities achieve certifications. He has a M.Sc. in Chemistry and experience across various aspects of quality management in the food industry.
SAI Global Webinar: BRC Food Safety Issue 8Switzerland09
In August 2018, the BRC Global Standard for Food Safety will move from issue 7 to issue 8. This is the slide deck from a live webinar on July 9th which shares insight into the changes.
This CV summarizes the qualifications and extensive experience of Johannes Badenhorst in various maintenance, management, and safety roles. He has qualifications in electrical engineering as well as a business degree. His experience includes positions as a maintenance electrician, electrical contractor, millwright, maintenance manager, project manager, factory manager, and site safety officer. He has experience across various industries including manufacturing, mining, and food processing.
This document contains the resume of Johannes C Badenhorst, seeking a position that utilizes his leadership skills. He has over 30 years of experience in electrical and mechanical maintenance for various industries such as paper mills, tile manufacturing, breweries, and bakeries. His most recent role was as a Maintenance Manager for a bakery, where he established maintenance systems and managed contractors. He has technical skills in PLCs, drives, switchgear, and motors, as well as project management experience.
SAI Global Webinar: Deep Dive - BRC Food Safety Issue 8Switzerland09
This document provides information about an upcoming webinar on the changes to the BRC Global Standard for Food Safety Issue 8. The webinar will cover the key changes to the requirements and audit protocol in Issue 8, including a focus on developing a product safety culture, expanding environmental monitoring requirements, and providing greater clarity for high risk production areas and pet food manufacturing. The webinar presenters will provide background on the changes, discuss their implications, and outline next steps.
1. Amr Zaki Khamis provides his personal and contact information, including his name, date of birth, address, phone number, email, nationality, and marital status.
2. He lists his education as a B.Sc. in Chemistry from Helwan University in 2004 and over 11 years of work experience in quality control roles.
3. His experiences include positions as a quality control engineer, head of quality control labs, and quality management system consultant for several companies between 2004-2016.
The document summarizes the author's experience and accomplishments in various areas of safety, quality, performance, and lean manufacturing. Some key points include:
- Recordable injuries were reduced by 40% in 2008 through initiatives in safety training and audits.
- The author has experience supporting quality initiatives for various organizations and certifications.
- In 2007-2008, the author helped achieve the lowest production costs and highest inventory accuracy for coffee products in the Starbucks network.
- Various waste reduction, quality improvement, and processing projects increased productivity, availability, and yields while reducing costs.
SAI Global Webinar: Tips for Effective Internal AuditingSwitzerland09
Tips and Techniques for Managing an Effective Audit Program
A key source of information for the leadership of any organization is the internal audit process. A well-managed and comprehensive internal audit program is invaluable to the leadership as it provides them with a clear photograph of the current state of the enterprise. Implemented properly the internal audit process can not only focus attention on nonconforming processes, it should also be a driver for best practice sharing and identification of continual improvement opportunities. The success or failure of an internal auditing program starts with leadership support. Too often however, leadership does not fully appreciate or understand the value the audit process can provide to an organization. It is simply viewed as another in a series of requirements to be completed.
Join Carmine Liuzzi, Industry Leader and Management Systems Consultant with SAI Global for a free 1-hour webinar to discover tips on how organizations can gain the maximum business benefits from an effective internal audit program.
Agenda:
• Why We Audit?
• The Ideal Audit Process – Items for Consideration
• How to Gain Leadership Support for Audits - Value-Added Nonconformity Statements
• Q&A
This document contains a summary of K Santhanam's professional experience and qualifications. He has over 26 years of experience in quality control, quality assurance, and systems implementation. Currently he works as the QC In Charge at TVM Refineries in Chennai, where he manages quality control and assurance for all incoming, outgoing, and in-process materials. Previously he held roles at various food manufacturing companies, where he implemented quality systems and helped facilities achieve certifications. He has a M.Sc. in Chemistry and experience across various aspects of quality management in the food industry.
Case Study: Telecom Equipment Manufacturer Enhances QMS to Streamline Returns...Paul Adamson
In order to meet increasing customer demand, a Fortune 500 Telecom Equipment Manufacturer added another remanufactured product line to their Special Customer Operations returns center. Spinnaker, who managed the client’s returns functions, was asked to provide more product processing; including testing and light manufacturing work. They were asked to evaluate the existing Digital Equipment Facility Testing (DEFT) lab protocols and product inspection processes to streamline operations and create new material workflows.
Raymond Hopkinson has over 20 years of experience in quality assurance roles across various industries including engineering, food processing, chemicals manufacturing, and plastics. He is currently the Quality Systems Lead for an engineering company, where he develops and implements quality plans and inspection test plans to ensure compliance. Previously he held roles as Quality Assurance Coordinator and ISO Auditor for other companies. He has a diploma in Chemical Technology and a degree in Chemistry.
This document provides a summary of M.Chandrashekar's professional experience and qualifications. He has over 17 years of experience in quality assurance and manufacturing roles in the brewing industry. Currently, he works as the Manager of Quality Assurance at United Breweries Ltd. in Bangalore, where he has implemented quality management systems and driven various process improvement initiatives. Prior to this role, he held quality assurance positions with United Breweries in Hyderabad and Ludhiana. He also has experience as a lecturer in pharmacy.
Validation and Verification of HACCP Plans - Webinar PresentationSAIGlobalAssurance
This document discusses validation and verification of HACCP plans. It begins with definitions of key terms like validation, verification, and objective evidence. It then covers various aspects of validating and verifying prerequisite programs that support HACCP plans, including calibration, cleaning/sanitation, good hygiene practices, pest control, training, and approved suppliers. Validation activities involve confirming that programs are effective, like challenge testing for cleaning or assessing training effectiveness. Verification ensures programs continue working as intended through ongoing checks like surface swabbing and audits. The document provides details on documentation, monitoring, corrective actions, and record keeping requirements for validating and verifying these prerequisite food safety programs.
Magna supplier quality_requirements_manual_rev2Dr Lendy Spires
This document provides Magna Electronics' supplier quality requirements. It outlines Magna's expectations for suppliers to flawlessly launch new products and maintain quality over serial production. The document describes Magna's supplier development process from initial assessment through intensive improvement. It also covers requirements for ISO certification, government compliance, environmental protection, and other policies. Suppliers are responsible for meeting these requirements to maintain business with Magna.
Zeshan Ali Arshad is seeking a position that utilizes his engineering and management skills. He has worked as a Team Leader in ice cream processing at Engro Foods Ltd since 2009. Some of his key achievements include decreasing product losses from 4.57% to 0.8% and increasing plant efficiency. He was involved in installing new equipment and commissioning processes.
SQF has added an unannounced audit requirement making it more important than ever for food industry operations to be aware of common mistakes that could influence not only SQF audit results, but also food quality and safety. SQF’s LeAnn Chuboff and Alchemy Systems' Holly Mockus outline:
How to identify SQF non-conformances from desk audits.
How to address the top 10 SQF non-conformances.
How to mitigate food safety risks from non-conformances.
Howard, Steve QA Sanitation and QualitySteve Howard
This document is a resume for Steve Howard seeking a position involving sanitation and quality assurance. It summarizes his experience overseeing quality control programs and sanitation processes to ensure compliance with regulations. He has 20 years of related experience, including positions as a General Manager, Sanitation/Quality Assurance/Warehouse Manager, and training and supervising large teams.
HACCP Principles for Operators in Food Services and Retail Establishment. Eng. A.karam Al Malkawi
This presentation is specially designed for Food Safety beginners and Operators focuses of the main principles of HACCP in field of Food Services and Retail.
Inside the Mind of a Food Safety AuditorTraceGains
Audits are daunting, seemingly never-ending, and appear to be increasing rather than waning in frequency. Preparing for an audit is equally stressful not to mention unannounced audits...
-How do you know that you are focusing on the right things to prepare for an audit?
-Are you ever caught off guard by any of the questions an auditor asks?
-How can you make sure your food safety plan actually matches up with your day-to-day operations?
-What are the keys to building and maintaining a food safety culture, so that you are always prepared?
If you've ever pondered any of those questions, join TraceGains as we explore these topics and get inside the mind of a real food safety auditor.
Featuring
Nancy Scharlach, President & Chief Technical Director of Soterian Systems, LLC
Intro to cGMPs: The Building Blocks for GFSI ComplianceTraceGains
Current Good Manufacturing Practices (cGMPs) provide the necessary environmental and operating conditions for the production of high quality and safe foods. They are also the building blocks for GFSI-recognized food safety and quality standards, including SQF, BRC, FSSC 22000, and other global standard schemes.
This webinar on cGMPs for GFSI was co-hosted with founder and partner of Food Industry Consulting, Sonia Akbarzadeh, on October 7 at 10:00am MDT.
Sonia covers cGMP basics and how you can use them as building blocks for GFSI compliance.
Specifically, you hear more about:
-Setting up detailed programs and procedures – the 4 stages of cGMPs
-Controlling hazards introduced by personnel, environment, and operations
-Common prerequisite programs
-Elevating the importance of cGMPs as a path to reach GFSI compliance
Chayan Singh has over 19 years of experience in production and quality management. He is currently the Deputy Manager of Production and TPM at Varun Beverages Ltd., India's largest manufacturer of soft drinks. Previously he has worked at Moser Baer India Ltd. as an Engineer in Production managing robotic machines. He holds a diploma in Electronics Engineering and an MBA in Operations Management. He has extensive training in quality systems, safety, auditing and lean manufacturing techniques.
Plant Management and Business DevelopmentMajor Deng
U-shape production lines were implemented to balance work stations and promote teamwork, increasing production efficiency by over 40% while achieving almost zero quality defects. The successful model was rolled out to other production lines. 5S practices and ISO 14000 standards improved the work environment in all workshops and lines. Lean principles and KanBan were educated through cross training and measurement to further enhance manufacturing. Incoming quality control was reorganized with part-specific checklists and isolation of rejected parts returned to suppliers. Safety was also improved in all workshops as per ISO 18000 through available protective gear and fire equipment. The warehouse was optimized with assigned roles and inventory practices to better utilize space and ensure safety.
The document provides details about an expert in managing factory operations and ensuring quality compliance. Some key experiences include overseeing production processes, quality management systems, statutory compliance, and international product registrations. The professional has over 30 years of experience in research and development, quality assurance, and environmental assessments across various roles within the agrochemical industry.
Gwendolyn Beagle has over 37 years of experience in chemical manufacturing, including roles in quality assurance, quality control, and production operations. She is currently the Quality Assurance/Quality Control Supervisor at Great Lakes Chemical, where she manages the quality control lab and ensures compliance with ISO and regulatory standards. Throughout her career, she has facilitated numerous continuous improvement initiatives focusing on safety, quality, and cost reductions.
Sherrie Webb - Common Industry Audit, Producer UpdateJohn Blue
Common Industry Audit, Producer Update - Sherrie Webb, Director Animal Welfare, National Pork Board, from the 2015 Pork Industry Forum, March 5-7, 2015, San Antonio, TX, USA.
More presentations at http://www.swinecast.com/2015-national-pork-industry-forum
Main points covered:
• Overview of the pre-certification process
• Understanding your CB
• Application process
• Selection of auditor(s)
• After the audit: recommendations
Presenter:
This webinar was presented by PECB Certified Trainer and Managing Director for Quality Systems Solutions & Initiatives (QSSI), Ms. Sheryl Anderson.
Link of the recorded webinar published on YouTube:
The document describes a 3-month internship project at the Material Expertise Center of PHILSA, a tobacco company, where the intern worked on four process improvement projects: optimizing laboratory equipment layout to reduce analysis time, improving the material hold process, analyzing supplier key performance through the development of a program to calculate suppliers' response times to corrective actions, and creating training manuals for database programs. The internship provided practical experience applying operations management concepts from their university studies to real-world process optimization challenges.
WHO Good Manufacturing Practice Requirements
Good Manufacturing Practice is the part of quality assurance that ensures that products are consistently manufactured and controlled to the quality standards appropriate to their intended use.
M.V. Ramana has worked as an Assistant Manager in the Manufacturing department of Rane Engine Valve Ltd Plant P-4 for 2 years and 3 months. During this time, he has significantly improved key production metrics such as daily average production, production of a high demand model, scrap reduction, and rework reduction. He has also strengthened employee skills, created a positive work environment, and increased machine availability. Ramana aims to obtain a senior management position in the company within the next 6 years through continued strong performance and leadership.
Achieving Manufacturing Excellence in Spinning mills through Productivity benchmarking is explained through reference standards and case studies by WINSYS SMC.
Case Study: Telecom Equipment Manufacturer Enhances QMS to Streamline Returns...Paul Adamson
In order to meet increasing customer demand, a Fortune 500 Telecom Equipment Manufacturer added another remanufactured product line to their Special Customer Operations returns center. Spinnaker, who managed the client’s returns functions, was asked to provide more product processing; including testing and light manufacturing work. They were asked to evaluate the existing Digital Equipment Facility Testing (DEFT) lab protocols and product inspection processes to streamline operations and create new material workflows.
Raymond Hopkinson has over 20 years of experience in quality assurance roles across various industries including engineering, food processing, chemicals manufacturing, and plastics. He is currently the Quality Systems Lead for an engineering company, where he develops and implements quality plans and inspection test plans to ensure compliance. Previously he held roles as Quality Assurance Coordinator and ISO Auditor for other companies. He has a diploma in Chemical Technology and a degree in Chemistry.
This document provides a summary of M.Chandrashekar's professional experience and qualifications. He has over 17 years of experience in quality assurance and manufacturing roles in the brewing industry. Currently, he works as the Manager of Quality Assurance at United Breweries Ltd. in Bangalore, where he has implemented quality management systems and driven various process improvement initiatives. Prior to this role, he held quality assurance positions with United Breweries in Hyderabad and Ludhiana. He also has experience as a lecturer in pharmacy.
Validation and Verification of HACCP Plans - Webinar PresentationSAIGlobalAssurance
This document discusses validation and verification of HACCP plans. It begins with definitions of key terms like validation, verification, and objective evidence. It then covers various aspects of validating and verifying prerequisite programs that support HACCP plans, including calibration, cleaning/sanitation, good hygiene practices, pest control, training, and approved suppliers. Validation activities involve confirming that programs are effective, like challenge testing for cleaning or assessing training effectiveness. Verification ensures programs continue working as intended through ongoing checks like surface swabbing and audits. The document provides details on documentation, monitoring, corrective actions, and record keeping requirements for validating and verifying these prerequisite food safety programs.
Magna supplier quality_requirements_manual_rev2Dr Lendy Spires
This document provides Magna Electronics' supplier quality requirements. It outlines Magna's expectations for suppliers to flawlessly launch new products and maintain quality over serial production. The document describes Magna's supplier development process from initial assessment through intensive improvement. It also covers requirements for ISO certification, government compliance, environmental protection, and other policies. Suppliers are responsible for meeting these requirements to maintain business with Magna.
Zeshan Ali Arshad is seeking a position that utilizes his engineering and management skills. He has worked as a Team Leader in ice cream processing at Engro Foods Ltd since 2009. Some of his key achievements include decreasing product losses from 4.57% to 0.8% and increasing plant efficiency. He was involved in installing new equipment and commissioning processes.
SQF has added an unannounced audit requirement making it more important than ever for food industry operations to be aware of common mistakes that could influence not only SQF audit results, but also food quality and safety. SQF’s LeAnn Chuboff and Alchemy Systems' Holly Mockus outline:
How to identify SQF non-conformances from desk audits.
How to address the top 10 SQF non-conformances.
How to mitigate food safety risks from non-conformances.
Howard, Steve QA Sanitation and QualitySteve Howard
This document is a resume for Steve Howard seeking a position involving sanitation and quality assurance. It summarizes his experience overseeing quality control programs and sanitation processes to ensure compliance with regulations. He has 20 years of related experience, including positions as a General Manager, Sanitation/Quality Assurance/Warehouse Manager, and training and supervising large teams.
HACCP Principles for Operators in Food Services and Retail Establishment. Eng. A.karam Al Malkawi
This presentation is specially designed for Food Safety beginners and Operators focuses of the main principles of HACCP in field of Food Services and Retail.
Inside the Mind of a Food Safety AuditorTraceGains
Audits are daunting, seemingly never-ending, and appear to be increasing rather than waning in frequency. Preparing for an audit is equally stressful not to mention unannounced audits...
-How do you know that you are focusing on the right things to prepare for an audit?
-Are you ever caught off guard by any of the questions an auditor asks?
-How can you make sure your food safety plan actually matches up with your day-to-day operations?
-What are the keys to building and maintaining a food safety culture, so that you are always prepared?
If you've ever pondered any of those questions, join TraceGains as we explore these topics and get inside the mind of a real food safety auditor.
Featuring
Nancy Scharlach, President & Chief Technical Director of Soterian Systems, LLC
Intro to cGMPs: The Building Blocks for GFSI ComplianceTraceGains
Current Good Manufacturing Practices (cGMPs) provide the necessary environmental and operating conditions for the production of high quality and safe foods. They are also the building blocks for GFSI-recognized food safety and quality standards, including SQF, BRC, FSSC 22000, and other global standard schemes.
This webinar on cGMPs for GFSI was co-hosted with founder and partner of Food Industry Consulting, Sonia Akbarzadeh, on October 7 at 10:00am MDT.
Sonia covers cGMP basics and how you can use them as building blocks for GFSI compliance.
Specifically, you hear more about:
-Setting up detailed programs and procedures – the 4 stages of cGMPs
-Controlling hazards introduced by personnel, environment, and operations
-Common prerequisite programs
-Elevating the importance of cGMPs as a path to reach GFSI compliance
Chayan Singh has over 19 years of experience in production and quality management. He is currently the Deputy Manager of Production and TPM at Varun Beverages Ltd., India's largest manufacturer of soft drinks. Previously he has worked at Moser Baer India Ltd. as an Engineer in Production managing robotic machines. He holds a diploma in Electronics Engineering and an MBA in Operations Management. He has extensive training in quality systems, safety, auditing and lean manufacturing techniques.
Plant Management and Business DevelopmentMajor Deng
U-shape production lines were implemented to balance work stations and promote teamwork, increasing production efficiency by over 40% while achieving almost zero quality defects. The successful model was rolled out to other production lines. 5S practices and ISO 14000 standards improved the work environment in all workshops and lines. Lean principles and KanBan were educated through cross training and measurement to further enhance manufacturing. Incoming quality control was reorganized with part-specific checklists and isolation of rejected parts returned to suppliers. Safety was also improved in all workshops as per ISO 18000 through available protective gear and fire equipment. The warehouse was optimized with assigned roles and inventory practices to better utilize space and ensure safety.
The document provides details about an expert in managing factory operations and ensuring quality compliance. Some key experiences include overseeing production processes, quality management systems, statutory compliance, and international product registrations. The professional has over 30 years of experience in research and development, quality assurance, and environmental assessments across various roles within the agrochemical industry.
Gwendolyn Beagle has over 37 years of experience in chemical manufacturing, including roles in quality assurance, quality control, and production operations. She is currently the Quality Assurance/Quality Control Supervisor at Great Lakes Chemical, where she manages the quality control lab and ensures compliance with ISO and regulatory standards. Throughout her career, she has facilitated numerous continuous improvement initiatives focusing on safety, quality, and cost reductions.
Sherrie Webb - Common Industry Audit, Producer UpdateJohn Blue
Common Industry Audit, Producer Update - Sherrie Webb, Director Animal Welfare, National Pork Board, from the 2015 Pork Industry Forum, March 5-7, 2015, San Antonio, TX, USA.
More presentations at http://www.swinecast.com/2015-national-pork-industry-forum
Main points covered:
• Overview of the pre-certification process
• Understanding your CB
• Application process
• Selection of auditor(s)
• After the audit: recommendations
Presenter:
This webinar was presented by PECB Certified Trainer and Managing Director for Quality Systems Solutions & Initiatives (QSSI), Ms. Sheryl Anderson.
Link of the recorded webinar published on YouTube:
The document describes a 3-month internship project at the Material Expertise Center of PHILSA, a tobacco company, where the intern worked on four process improvement projects: optimizing laboratory equipment layout to reduce analysis time, improving the material hold process, analyzing supplier key performance through the development of a program to calculate suppliers' response times to corrective actions, and creating training manuals for database programs. The internship provided practical experience applying operations management concepts from their university studies to real-world process optimization challenges.
WHO Good Manufacturing Practice Requirements
Good Manufacturing Practice is the part of quality assurance that ensures that products are consistently manufactured and controlled to the quality standards appropriate to their intended use.
M.V. Ramana has worked as an Assistant Manager in the Manufacturing department of Rane Engine Valve Ltd Plant P-4 for 2 years and 3 months. During this time, he has significantly improved key production metrics such as daily average production, production of a high demand model, scrap reduction, and rework reduction. He has also strengthened employee skills, created a positive work environment, and increased machine availability. Ramana aims to obtain a senior management position in the company within the next 6 years through continued strong performance and leadership.
Achieving Manufacturing Excellence in Spinning mills through Productivity benchmarking is explained through reference standards and case studies by WINSYS SMC.
ENVOGUE is the official newsletter of E-Cube Energy Trading Private Limited. It intends to bring in some fresh and independent perspective on the energy efficiency markets in India.
Asik Ali Battery Production and MaintenanceAsik Ali
This document contains a summary of an individual seeking a middle level managerial role in plant operations, production, or maintenance. It outlines their professional experience over 10 years in these fields, including their current role as an officer overseeing production and maintenance at a battery manufacturing company. Their expertise includes plant operations, production planning, operations and maintenance, quality assurance, and people management.
DIPANKAR BANDYOPADHYAY has over 25 years of experience in production and operations management for petrochemical plants. He has held several leadership roles including Senior Vice President and SBU Head at Reliance Industries Ltd. He has expertise in areas such as production planning, plant safety, quality control, and process optimization. Some of his key achievements include contributing to the engineering of large greenfield projects, improving plant safety standards, and implementing initiatives that increased production and reduced costs.
Apply model predictive control to reduce batch cycle time and increase consis...ARC Advisory Group
Model predictive control (MPC) can reduce batch cycle times and improve consistency for batch manufacturing processes. When applied to batch distillation at a pharmaceutical plant, Baxter was able to reduce the batch cycle time by 20% by using MPC instead of PID control. Other companies like BASF and Kaneka have also successfully applied MPC to batch reactors and seen benefits like reduced variability and increased capacity. While MPC requires more initial investment, the improvements in cycle time, quality, and consistency can significantly outweigh the additional costs for suitable applications.
The document is a position description for a Factory Services Engineer role at Kraft Foods in Nigeria. The role is responsible for maintaining consistent supply of steam, water, and compressed air to factories to achieve production targets. This involves planned and corrective maintenance, overseeing technicians and operators, and ensuring safety compliance. The role also manages the SAP maintenance planning system and provides trainings. The position reports to 14 direct reports who oversee HVAC, utilities equipment, and shift operation teams.
Peter Ng'ang'a Karumbi is a process engineer with over 10 years of experience in the cement industry. He has held roles managing production processes and quality control. Some of his accomplishments include commissioning new plants, improving production rates, and leading the implementation of an SAP system. Currently, he is pursuing an MSc in industrial engineering while working at Savannah Cement, where he evaluates processes to reduce costs and improve sustainability.
Asia NOC Bridges Business-wide Performance Objectives and KPIs through an Adv...Yokogawa1
Misalignment and conflicting performance objectives between management and front line operators is the root cause of a lot of profit erosion. Businesses need systematic ways to align senior management objectives and operating KPIs. This presentation will demonstrate how a National Oil Company in Asia utilized data analytics and KPI trees with drill-down capabilities to systematically align performance objectives and KPIs in its gas processing division to achieve profit driven operations. The presentation will also highlight how first principles digital twins can be incorporated to serve as a soft sensor to deliver further accuracy and rigour.
EECO2 GMP critical HVAC energy cost reductionKeith Beattie
EECO2 is an energy efficiency consultancy that offers services to reduce HVAC energy costs in the pharmaceutical and life sciences industries. They have over 100 combined years of experience in design, construction, and operation of technical facilities. Their approach involves identifying opportunities to reduce air changes and optimize existing systems to lower energy use without compromising product quality. Case studies demonstrate they have helped clients achieve 15-30% savings through measures like reduced air flows, improved controls, and non-operational setbacks.
An introduction to EECO2-Energy Efficiency Consultancy LimitedEECO2
EECO2 is an energy efficiency consultancy that offers services to reduce HVAC energy costs in the pharmaceutical and life sciences industries. They have over 100 combined years of experience in design, construction, and operation of technical facilities. Their approach involves identifying opportunities to reduce air changes and optimize HVAC systems through workshops with clients. Case studies show they have helped clients in multiple countries reduce energy costs by 10-45% while maintaining product quality standards.
This document describes a position as a Tolling Group Leader who directly reports to the M&E Director in China. The role involves managing 3 subordinates across two sites and 7 products to ensure on-time manufacturing, quality, and delivery from API tollers. Key responsibilities include project engineering, start-up, qualification, cost reduction, optimization, and regulatory compliance activities. Some of the position holder's achievements include no major safety incidents in the last 5 years, establishing sustainability reporting at tollers, developing manufacturing systems to avoid supply interruptions, successfully implementing new projects and expansions, and continuously driving cost reduction through productivity and yield improvement projects.
Suresh Patel is applying for a position and has provided his resume. He has 19 years of experience in chemical engineering and manufacturing. Currently he is a Manager at United Phosphorus Ltd in Gujarat, India where he oversees the carbon disulfide production unit and sulfur recovery complex. Previously he was a Manager at Sabero Organics Gujarat Ltd. He holds an MBA in Operations and BSc in Chemistry. His expertise includes project management, commissioning, and steady state plant operations.
Chad Kymal is an internationally renowned quality management consultant and trainer. He has extensive experience in topics such as TQM, statistical process control, and quality system standards. Kymal founded several consulting and software companies including Omnex, which provides quality management training, and AQSR, a quality system registrar. The document discusses the history and traditional models of calculating cost of quality (COQ), and limitations of traditional COQ approaches. It proposes alternative COQ frameworks that consider broader quality costs and focus on using COQ data to drive process improvements.
Praveen Mole is a production supervisor with over 3 years of experience in manufacturing roles. He has expertise in areas like assembly line work, CNC programming, hydraulic machines, brazing, and new product development for auto air conditioning systems. Praveen is skilled in planning and executing projects while meeting quality standards. He also strives to improve processes through techniques to reduce costs, downtime, and enhance efficiency. Praveen received diploma in mechanical engineering and has undergone various trainings related to quality, lean manufacturing, and SAP.
Tapesh Chandra Naskar is seeking a position in plant operations or project management in the food/beverage industry, with over 22 years of experience in manufacturing engineering, maintenance operations, and project management. He has extensive experience overseeing plant operations and maintenance for breweries, starch and sweetener plants, and other process manufacturing facilities.
Presentation Updating the Manufacturing Principles TGA Australia
The document discusses updates to the PIC/S Guide to GMP (PE009). It provides an overview of the processes used by the EMA, PIC/S, and TGA to adopt and implement GMP updates. It outlines some of the key changes between PE009-13 and the previous version, and discusses future revisions including changes expected in PE009-14 regarding premises and equipment, production, complaints and recalls. The speaker emphasizes that GMPs are updated regularly to address risks to patient health and ensure international equivalence, and that manufacturers should follow the TGA's transition plan to adopt the latest requirements.
S. Bharath Kumar is a production engineer with over 5 years of experience. He holds an M.Tech in Manufacturing Management from BITS Pilani and a B.Tech in Mechanical Engineering. His experience includes projects focused on lean manufacturing concepts like Kanban implementation and assembly line re-layout. He aims to work in a globally competent environment that allows him to expand his knowledge and deal with emerging manufacturing trends.
The document discusses advanced process control (APC) systems and their benefits. APC systems use modeling, multivariable control, and other technologies to automatically optimize control actions and minimize process variation, unlike traditional control systems. Example applications and benefits of APC are provided for dairy manufacturing processes like milk powder production and cheese making. APC can increase throughput, yield, and energy savings while reducing variation. The last section discusses APC solutions for biofuel manufacturing processes like ethanol production.
2. Accelerate volume growth and
gain NARTD share across all
categories while reducing PoH +
Opex and step-changing EBIT
margin, capabilities and talent
pool.
Our Job Ticket
4. Supply Chain Goal
• Deliver Quality Performance : BPQI >=95% , PCQI >=92%, MQI >= 85%
• Drive Opex reduction by 6% basis excluding Depreciation Vs PY
• Improve System Line Efficiency by 6% basis
• Drive Production Compliance above 90%
4
5. EAST CENTRAL SUPPLY CHAIN
STRATEGIC FOCUS
Strengthen
Leadership
Capability
Development
Functional
Maintenance
Structure and
Routines
Pre-emptive
community mgt
Process
Management
System
Embed Quality
and Safety
Culture on the
shopfloor
8. Manufacturing
KBIs 2012 FY 2013 FY 2013 BP Vs PY Vs BP
Manufacturing Cost Per Case 176.0 173.8 143.2
SLE 51.9% 41.5% 58.0%
Concentrate Yield 99.1% 98.9% 99.4%
Sugar Yield 99.0% 98.8% 99.2%
Crown Wastage 1.6% 1.7% 0.7%
Bottle Breakages 0.62% 0.53% 0.57%
CO2 Yield 55.5% 57.8% 60.0%
LOB/Kwhr 13.0 13.2 15.1
PHC/LOF Boiler 13.4 14.8 12.4
Caustic Usage 1.6 1.6 1.5
Production Compliance 60% 75% 80%
9. Quality and Sustainability
KBIs 2012 FY 2013 FY 2013 BP Vs PY Vs BP
SAFETY: LTA 12.0 8.0 0.0
SAFETY: FAI 127.0 129.0 64.0
SAFETY: FATALITY 0.0 1.0 0.0
BPQI 92.5% 89% 95%
PCQI 85.6% 83% 91%
Date Code 95.8% 93.0% 97.0%
Net Content 93.4% 94.0% 96.8%
PDQI 78.0% 83.5% 83.0%
Water Usage Ratio 2.73 2.13 2.59
Energy Usage Ratio 0.60 0.56 0.53
Solid Waste Ratio 18.47 23.52 17.45
10. 2013 – Key Learnings
SYSTEM
LINE
EFFICIENCY
QUALITY
AND
SUSTAIN-
ABILITY
COST
LEADERSHIP
Inadequate operating and maintenance
skill
Problem Solving lengthy due to skill
Team Management weak
OPL driven mainly by Forlift availability
and reliability
Glass returnability could be better
managed
Spares management still challenging
Better line overhaul execution but
preparation needs improvement
Better Line scheduling can help utilisation
PPE compliance still a challenge
Incoming material inspection inadequate
Shopfloor involvement in quality
inspection
Ownership for on-line quality control
equipment operation and maintenance
Use Process monitoring and control to
drive quality improvement
GMP/GHK standard improvement
Audit CAP review inadequate
Toolbox Talk Execution Inadequate
Pre approval process key in controlling
casual usage and overtime
Focus on energy projects
Regular reconciliation on
area/equipment basis helps in Yields and
breakages control
Better and Timely equipment
maintenance helps control business loss
Plant level cost review on weekly basis
Inadequate Quality control lead to high
business loss due to manufacturing defects
Ineffective incoming glass inspection
both from Trade and new glass led to hogh
cost of glass write-off
11.
12. 12
1. KHS line rebuild
2. Execute RGB Lines Overhaul Plan
3. End of Line automation in
Benin(Palletiser)
4. Owerri Lines 1 & 2 Upgrade
5. Leverage SAP PM and EATB Kaizen
6. Leverage GPIT and TNT Support
7. Ultra Glass Injection Impact
8. Volume Allocation in Central(benin to
Enugu) during Peak Season
9. Minimum Run Size Adherence and
Speed Loss Eliminination
1. Leverage New PHC PET Line
2. Benin PET line Overhaul
3. Juice Line 4 TPMS
4. Owerri PET EvA Line overhaul
5. Leverage on new end of line
equipments on Benin Line 6
6. Leverage SAP PM and EATB
Kaizen
7. Leverage GPIT and TNT support
for Benin and Owerri
8. Transition to 48h CIP on Eva line
9. Reinforce Incoming inspection of
packaging materials e.g pallets,
films etc
1. Effective glass management
2. Enforce Glass Staging across all
Plants
3. Forklift Management(TAT and
Maintenance)
4. Enforce EATB PM across all
Plants – Weekly and Monthly
for STLs and LM
5. Line schedule optimisation
6. Mixer Operator Assessment and
Skill Upgrade
1. SMED Implementation across
all Plants
2. Restoration of CIP system into
Auto Mode
3. Synchronisation of
CIP/Changeover Timing
RGB SLE
Up By 3%
OWP SLE
Up By 6%
OPL Down
By 50%
CIP/
Changeover
Time
reduction
PRODUCTIVITY
13. 1313
1. Leverage Juice line TPMS
2. Benin PET Filler Overhaul
Impact
3. Benin Line 1 and 2 filler
overhaul
4. Mixer Overhaul and
operator training
1. Tracking and reconciliation on
shift basis
2. Leverage RGB line overhauls
3. Ultra Glass Introduction Impact
4. Proper Glass sorting process at
Plant and Depot
5. Enforce Proper CIP/Changeover
practices as it relates to Washer
1. Weekly Pre approval process
2. Weekly cost review and CAP
3. Leverage SLE improvement to
minimise run days
4. Energy management /Load
Shedding during Non Production
Period
5. Implement Top 10 menergy sevres
to reduce consumption
6. UPS Capacity increase and
introduction in relevant plants
1. Effective sorting in trade
2. Implement proper glass handling
practices in Plant and Depot
Reduce
Manufacturin
g Defects
<PY
Reduce
Bottle
breakages
<0.5%
Overtime ,
Casual and
Energy Cost
Management
in line with
BP
Scuff Glass
Managemen
t
Drive Manufacturing Cost Improvement Through Business Loss
and Overhead Reduction
COST LEADERSHIP
14. 1414
1. Coding Machine Upgrade and
Overhaul
2. Effective Power Protection in
Place
3. Implement OEM Standards for
operation
4. Operator Involvement in On-line
Quality control(15minutes check
by filler operator)
5. Installation of Laser coders on all
PET lines
6. Fully functional standby coders on
all RGB lines
1. Implement revised Vent tube
management
2. Filling valves and lift cylinders
validation and Maintenance
3. Operator Involvement in On-line
Quality control
4. Check mat Functionality Audit and
Access Control
5. Robus incoming inspection and
adherence to 1000cases run for new
glass
1. Enugu Lines fully ASEBI
2. Miho Asebi Maintenance
Schedule compliance
3. Mixer Operator Training
4. Implement Effective DO
Management: Daily tracking,
Review and implement CAP for
out of limits
5. Regular Crimp checks and
control by Filler operator
1. Regular System audit action plan
tracking and review
2. Biannual Compliance Self
assessment
3. Yearly Kore Standards
Training/Refresher(Virtual
Factory)
4. Process monitoring and control
across all plants
5. B2B rollout in EC
Date Code
Net Content Carbonation
Quality
Systems
Compliance
Drive Quality Through Shopfloor Engagement and
Accountability
QUALITY
15. 1515
1. Daily random PPE Compliance by
PMs
2. Daily Tool Box Talk in SBT and
weekly in PM meetings
3. Implement weekly Hazard
spotting and correction
4. Enforce Hot work permit
5. Ensure all Machine guarding fully
functional
6. Enforce Energy isolation(LOTO)
in plants
1. Fully functional Fire
protection: Extinguishers
and Hydrant system
2. Enforce Drill Schedule
3. Fire Alarm Systems Fully
functional
Implement
Preventive
Systems
Implement
Protection
Systems
Drive Safety and Environmental ComplianceThrough Zero
Tolerance to Non Compliance and standards implementation
Safety
Regulatory
Compliance
1. Regular System audit action
plan tracking and review
2. Biannual Compliance Self
assessment and Corrective
action Planning
SUSTAINABILITY – SAFETY
AND ENVIRONMENT
1. Restore all Plants ETP to full
functionality
2. Ensure all water meters are fully
functional and calibrated
3. Implement agreed WUR and
SWR projects in all plants
4. Drive implementation of key
energy reduction initiates eg UPS
Enugu, Gas Generator sets for
owerri
Environmental
Systems
Compliance
16. Capability Development
Top Key issues
Line Management
Quality Knowledge especially on the shop floor
Preventative Maintenance
Deep Diving Skill
Key Initiatives
Rollout of EAtB across East and Central Plants
Technical Training for Key Equipment operator - Mixer
Production, Quality Assurance, Plant Engineer Development Programme
Simplified BQAT to the shop floor
Levarage New PHC PET CSD Line to Upscale technical skill
All PMs Enrolled in Accenture Supply Chain Academy
Leverage TTC Graduate Trainee
Line Manager Development Curriculum
B2B Rollout across East Central