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K19PG13
K19PG21

 Drilling is a process to make a well bore in ground to
reach a typical targeted depth where we can extract
crude oil , natural gas and petroleum.
 A Drill bit is set at end of drill string that breaks apart,
cuts or crushes, rock structure when drilling a well
bore.
 The drill bits are hollow and allows expulsion of
drilling fluid at high velocity and high pressure helps
to clean the bit and take apart the drilled cuttings.
INTRODUCTION

 The first successful rolling cutter rock bit was introduced
into the oil field by Howard Hughes Sr. in 1909.
 This was a two-cone bit with cones that did not mesh,
The bit was redesigned with meshing teeth (self-cleaning)
in the 1920s and in the early 1930’s, the Tri-cone bit.
 The tri-cone bits was working on Intrusion, where teeth
are forced into the rock by the weight-on-bit, and pulled
through the rock by the rotary action.
 In starting era it was made from hardened steel then
Tungsten Carbide used instead.
 In 1976,PDC bits came in oil and gas exploration.
HISTORY

 JOURNAL ANGLE:-
The angle at which the journal is mounted, relative
to a horizontal plane, also controls the cutter profile or
pattern it drills, and it affects the amount of cutter action
on the bottom of the hole.
 Soft Formations:-Journal angle (33°) - this allows a
cutter profile which accentuates cutter action and
permits greater tooth depth.
 Medium Formations:-Journal angle (34° to 36°), to
decrease cutter action.
 Hard Formations:-Uses a large journal angle (39°), to
minimize cutter action
BASIC CONSIDERATIONS

 INTERFITTING TEETH:-The idea of inter-fitting teeth ,
makes it possible to have large bit parts, and allows the
inner row of teeth to cut new formation on each
rotation. Inter-fitting also offers some degree of self-
cleaning. One result of this inter-fitting is that each of
the three cones are different.
BASIC CONSIDERATIONS

 CIRCULATION SYSTEMS:-
Allows circulation or passage of the drilling fluid
from drill bit.
 Regular Circulation Bits:-Drilling fluid passes through
the bore of the bit-drilled holes-cutters-bottom of the
hole, to flush away the drill cuttings.
 Jet Circulation Bits:-Manufactured with smooth,
streamlined, fluid passageways in the dome of the bit.
Drilling fluid passes through the bore-jet nozzles-hole
bottom to flush cuttings away from the bit and up the
hole.
BASIC CONSIDRATIONS


 CUTING STRUCTURES
 Steel Tooth Cutting Structures:-
There are three basic design features incorporated in steel
tooth cutting structures, teeth spacing, tooth hardfacing, and tooth
angle.
 Soft Formation Cutting Structures:-Teeth on this type of bit are few
in number, widely spaced, and placed in a few broad rows. Having
small tooth angles (39° to 42°). They are dressed with hard metal.
 Medium Formation Cutting Structures:-Teeth on medium
formation bits are fairly numerous, with moderate spacing and
depth. The teeth are strong, and are a compromise between hard
and soft bits, with tooth angles of 43° to 46°.
 Hard Formation Cutting Structures:-There are many teeth on this
type of bit. They are closely spaced and are short and blunt. There
are many narrow rows with tooth angles of 46° to 50 °.
BASIC CONSIDERATIONS


 Tungsten Carbide Cutting Structures:-Since most of
the basic design features of the mill tooth cuttings
structures have been incorporated into insert bits, the
main variations occur in insert shape.
 Drag based structures:-
Working on dragging base, simply scratches the
rocks to be drilled under torque gained from drill
collards and Weight On Bit.

STEEL BASED:-
In starting time the drilling bits were made from
steel and cast iron.
 In early 1910’s,The rolling cutter bits working on
Intrusion was made by light cast iron core
surrounded by Carbon mixed steel having higher
strength.
 It was likely useful in soft and medium rocks but for
hard rock formation it was likely to digested in
ground.
CLASSIFICATION

 DIAMOND BITS:-
In 1920’s Diamond bits were introduced in oil
industry for drilling hard formations, but it costs 20
times than the roller cutting bits.
 This Bits were made by layering the diamond matrix
in high carbon iron, but from 1940’s Tungsten
Carbide powder replaced use of iron.
 In early days it was under less interest but after 1960
it was widely adopted for drilling hard formations.

Figure(Diamond Bit)

 TCI(Tungsten Carbide Inserts):-
Tungsten Carbide layered rolling cutter bits was
firstly introduced in 1923.
 In reason, Less in price and more stable than steel the
use of TCI wide-spread.
 After time, the ball-bearing system containing TCI
was introduced, that make the drilling process much
easier, faster and economic.
.

Figures(TCI)

 PDC:-
In 1976, the cutting structure of the polycrystalline
diamond compact (PDC) has made the drag bit
competitive with the conventional roller cone and
diamond bits.
 Layer of synthetic polycrystalline diamond bonded to a
layer of cemented tungsten carbide using a high-
temperature, high-pressure bonding technique. The
resulting blank has the hardness and wear resistance of
diamond which is complemented by the strength and
impact resistance of tungsten carbide.

Figures(PDC)

 TYPE OF FORMATION:-
SOFT MEDIUM HARD
 COST OF BIT(If drilled footage is more than cost may
optimized by usage of less bits).
 Rather than this, the charts provided by SPE and IADC
are used in bit selection criteria. Reed, Security DBS,
Smith, Varel, Hughes Christine are major
manufacturers of drilling bits.
SELECTION

The IADC has developed a system of comparison charts for
classifying drill-bits according to their design characteristics and
therefore their application.
Two systems are developed for bit selection:-
1) ROLLER CONE BITS: The IADC charts for roller cone bits
uses three Numbers and one Character. The sequence of numeric
characters defines the “ Series, Types and Features “ of the bit. The
additional character defines additional design features.
1. Digit 1 ( series) : The series is parted in two types:
Series 1-3 : milled tooth bits
Series 4-8 : insert bits
.
Bit Selection in Reference of
IADC

2. Digit( Type ) : Each Series is sub divided in 4 types to
drillability of formation. This series and type shows
increasing drillability with increasing order from 1 to 4.
3. Digit -3 ( Bearing /Gage ) : Seven categories of bearing
design and gage protection.
1- standard roller bearing
2- roller bearing, air-cooled
3- roller bearing, gage-protected
4- sealed roller bearing
5- sealed roller bearing, gage-protected
6- sealed friction bearing
7- sealed friction bearing, gage-protected

4. Additional letter :
A- air application L- lug pads
B- special bearing seal M- motor
application
C- center jet S- steel tooth model
D- deviation control T- two cone bit
E- extended jets W- enhanced cutting
G- gauge/body protection X- chisel tooth insert
H- horizontal application Y- conical tooth inserts
J- jet deflection Z- other shape insert

For example- If a bit is classified as 1-2-4-E this means that is
a soft formation, milled tooth bit with sealed roller bearings
and extended nozzles.
2) FIXED CUTTER BITS : This charting system also
uses four characters
1. First char. – the first character becomes M for matrix or S
for steel body construction respectively.
2. Second char. – It labels density and ranges from 1-4 for
PDC bits, and 6-8 for surface set bits using diamond type
cutter. Numbers 0, 5, 9 are reserved for future use.

3. Third char. - here digits 1-4 represents, The size of
PDC cutter on this type of bit and the diamond type
of surface set bits.
4. Fourth char. – digits 1-4 gives idea of basic
appearance of bit, based on overall length of cutting
face of the bit.
For example – S423 is a steel body PDC bit with a
cutters density of 50 cutters or more and size ( 14-24
mm) and profile is medium.

33/4 6 77/8 97/8 143/4
37/8 61/8 83/8 105/8 171/2
41/8 61/4 81/2 11 20
43/8 61/2 83/4 121/4 24
57/8 63/4 91/2 131/2 26
133/4
DIFFERENT SIZE OF DRILLING BITS

FIGURES

THANK
YOU
THE END

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DRILL-BITS.pptx

  • 2.
  • 3.   Drilling is a process to make a well bore in ground to reach a typical targeted depth where we can extract crude oil , natural gas and petroleum.  A Drill bit is set at end of drill string that breaks apart, cuts or crushes, rock structure when drilling a well bore.  The drill bits are hollow and allows expulsion of drilling fluid at high velocity and high pressure helps to clean the bit and take apart the drilled cuttings. INTRODUCTION
  • 4.   The first successful rolling cutter rock bit was introduced into the oil field by Howard Hughes Sr. in 1909.  This was a two-cone bit with cones that did not mesh, The bit was redesigned with meshing teeth (self-cleaning) in the 1920s and in the early 1930’s, the Tri-cone bit.  The tri-cone bits was working on Intrusion, where teeth are forced into the rock by the weight-on-bit, and pulled through the rock by the rotary action.  In starting era it was made from hardened steel then Tungsten Carbide used instead.  In 1976,PDC bits came in oil and gas exploration. HISTORY
  • 5.   JOURNAL ANGLE:- The angle at which the journal is mounted, relative to a horizontal plane, also controls the cutter profile or pattern it drills, and it affects the amount of cutter action on the bottom of the hole.  Soft Formations:-Journal angle (33°) - this allows a cutter profile which accentuates cutter action and permits greater tooth depth.  Medium Formations:-Journal angle (34° to 36°), to decrease cutter action.  Hard Formations:-Uses a large journal angle (39°), to minimize cutter action BASIC CONSIDERATIONS
  • 6.   INTERFITTING TEETH:-The idea of inter-fitting teeth , makes it possible to have large bit parts, and allows the inner row of teeth to cut new formation on each rotation. Inter-fitting also offers some degree of self- cleaning. One result of this inter-fitting is that each of the three cones are different. BASIC CONSIDERATIONS
  • 7.   CIRCULATION SYSTEMS:- Allows circulation or passage of the drilling fluid from drill bit.  Regular Circulation Bits:-Drilling fluid passes through the bore of the bit-drilled holes-cutters-bottom of the hole, to flush away the drill cuttings.  Jet Circulation Bits:-Manufactured with smooth, streamlined, fluid passageways in the dome of the bit. Drilling fluid passes through the bore-jet nozzles-hole bottom to flush cuttings away from the bit and up the hole. BASIC CONSIDRATIONS
  • 8.
  • 9.   CUTING STRUCTURES  Steel Tooth Cutting Structures:- There are three basic design features incorporated in steel tooth cutting structures, teeth spacing, tooth hardfacing, and tooth angle.  Soft Formation Cutting Structures:-Teeth on this type of bit are few in number, widely spaced, and placed in a few broad rows. Having small tooth angles (39° to 42°). They are dressed with hard metal.  Medium Formation Cutting Structures:-Teeth on medium formation bits are fairly numerous, with moderate spacing and depth. The teeth are strong, and are a compromise between hard and soft bits, with tooth angles of 43° to 46°.  Hard Formation Cutting Structures:-There are many teeth on this type of bit. They are closely spaced and are short and blunt. There are many narrow rows with tooth angles of 46° to 50 °. BASIC CONSIDERATIONS
  • 10.
  • 11.   Tungsten Carbide Cutting Structures:-Since most of the basic design features of the mill tooth cuttings structures have been incorporated into insert bits, the main variations occur in insert shape.  Drag based structures:- Working on dragging base, simply scratches the rocks to be drilled under torque gained from drill collards and Weight On Bit.
  • 12.  STEEL BASED:- In starting time the drilling bits were made from steel and cast iron.  In early 1910’s,The rolling cutter bits working on Intrusion was made by light cast iron core surrounded by Carbon mixed steel having higher strength.  It was likely useful in soft and medium rocks but for hard rock formation it was likely to digested in ground. CLASSIFICATION
  • 13.   DIAMOND BITS:- In 1920’s Diamond bits were introduced in oil industry for drilling hard formations, but it costs 20 times than the roller cutting bits.  This Bits were made by layering the diamond matrix in high carbon iron, but from 1940’s Tungsten Carbide powder replaced use of iron.  In early days it was under less interest but after 1960 it was widely adopted for drilling hard formations.
  • 15.   TCI(Tungsten Carbide Inserts):- Tungsten Carbide layered rolling cutter bits was firstly introduced in 1923.  In reason, Less in price and more stable than steel the use of TCI wide-spread.  After time, the ball-bearing system containing TCI was introduced, that make the drilling process much easier, faster and economic. .
  • 17.   PDC:- In 1976, the cutting structure of the polycrystalline diamond compact (PDC) has made the drag bit competitive with the conventional roller cone and diamond bits.  Layer of synthetic polycrystalline diamond bonded to a layer of cemented tungsten carbide using a high- temperature, high-pressure bonding technique. The resulting blank has the hardness and wear resistance of diamond which is complemented by the strength and impact resistance of tungsten carbide.
  • 19.   TYPE OF FORMATION:- SOFT MEDIUM HARD  COST OF BIT(If drilled footage is more than cost may optimized by usage of less bits).  Rather than this, the charts provided by SPE and IADC are used in bit selection criteria. Reed, Security DBS, Smith, Varel, Hughes Christine are major manufacturers of drilling bits. SELECTION
  • 20.  The IADC has developed a system of comparison charts for classifying drill-bits according to their design characteristics and therefore their application. Two systems are developed for bit selection:- 1) ROLLER CONE BITS: The IADC charts for roller cone bits uses three Numbers and one Character. The sequence of numeric characters defines the “ Series, Types and Features “ of the bit. The additional character defines additional design features. 1. Digit 1 ( series) : The series is parted in two types: Series 1-3 : milled tooth bits Series 4-8 : insert bits . Bit Selection in Reference of IADC
  • 21.  2. Digit( Type ) : Each Series is sub divided in 4 types to drillability of formation. This series and type shows increasing drillability with increasing order from 1 to 4. 3. Digit -3 ( Bearing /Gage ) : Seven categories of bearing design and gage protection. 1- standard roller bearing 2- roller bearing, air-cooled 3- roller bearing, gage-protected 4- sealed roller bearing 5- sealed roller bearing, gage-protected 6- sealed friction bearing 7- sealed friction bearing, gage-protected
  • 22.  4. Additional letter : A- air application L- lug pads B- special bearing seal M- motor application C- center jet S- steel tooth model D- deviation control T- two cone bit E- extended jets W- enhanced cutting G- gauge/body protection X- chisel tooth insert H- horizontal application Y- conical tooth inserts J- jet deflection Z- other shape insert
  • 23.  For example- If a bit is classified as 1-2-4-E this means that is a soft formation, milled tooth bit with sealed roller bearings and extended nozzles. 2) FIXED CUTTER BITS : This charting system also uses four characters 1. First char. – the first character becomes M for matrix or S for steel body construction respectively. 2. Second char. – It labels density and ranges from 1-4 for PDC bits, and 6-8 for surface set bits using diamond type cutter. Numbers 0, 5, 9 are reserved for future use.
  • 24.  3. Third char. - here digits 1-4 represents, The size of PDC cutter on this type of bit and the diamond type of surface set bits. 4. Fourth char. – digits 1-4 gives idea of basic appearance of bit, based on overall length of cutting face of the bit. For example – S423 is a steel body PDC bit with a cutters density of 50 cutters or more and size ( 14-24 mm) and profile is medium.
  • 25.  33/4 6 77/8 97/8 143/4 37/8 61/8 83/8 105/8 171/2 41/8 61/4 81/2 11 20 43/8 61/2 83/4 121/4 24 57/8 63/4 91/2 131/2 26 133/4 DIFFERENT SIZE OF DRILLING BITS