Describe suitable compositions and heat treatments to manufacture the following microstructures: (i) 20wt% pearlite dispersed in a matrix of ferrite (ii) 5wt% graphite dispersed in a matrix of pearlite. Solution (i) 20wt% pearlite dispersed in a matrix of ferrite: For pearlite formation in ferrite we need to use hypoeutectoid steels. Full Annealing:- It is a heat treatment used to produce soft, coarse pearlite in steels by austenitizing & then furnace cooling. Cooling rates are slow to allow formation of pearlite in matrix of ferrite. It is a process of slowly increasing the temperature nearly to 50 ºC above the Austenitic temperature line A3 or line ACM in the case of Hypoeutectoid steels. The temperature is kept constant for some time so that all the material to transform into Austenite. I Then the material is slowly cooled at the rate of about 20 ºC/hr in a furnace to about 50 ºC into the Ferrite range. Cooling can also be done at room temperature air using natural convection. The grain structure has coarse Pearlite with excess ferrite. The steel becomes soft and ductile. Normalizing:- It uses austenitizing and then air cooling which produces a fine pearlite structure. The process involves increasing the temperature to nearly 60 º C above line A3 or line ACM in the Austenite range. Its temperature is kept constant for some time to complete Austenite conversion fully. It is then removed from the furnace and cooled at room temperature under natural convection (air cooling). As a result we get grain structure of fine Pearlite with excess of Ferrite. End material is much softer due to presence of pearlite. (ii) 5wt% graphite dispersed in a matrix of pearlite: For graphite to be dispersed in pearlite matrix we need to perform annealing (as mentioned above) for Grey cast iron material. The cooling rate must be kept moderate to form pearlite matrix..