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MY15
1952 Establihment of our first Campany; DİRİNLER MACHINERY
by Cemal Dirin for repair of autos.
1974 Establihment of DİRİNLER FOUNDRY for Grey and Ductile
Iron.
1998 Moving the foundry to Atatürk Organızed Industrial Area.
2001 Partipicating of the Lupamat Compressor in to Dirinler.
2007 Enlargement in the Foundry with the second Building.
2011 Partipicating of the Dirinler Levent Marina in to Dirinler.
2013 Establihment of the TEKENTEK Pattren Production
Companie.
Dirinler
group history
Lupamat Makine Sanayi. A.Ş.
Produces air and oil less compressors for industrial uses
www.lupamat.com
Dirinler group of companies today
Dirinler Makine Sanayi A.Ş.
Produces Eccentric and Hydraulic press machines
www.dirinler.com.tr
Dirinler Döküm Sanayi Turizim Liman İşl ve Tic. A.Ş.
Dirinler Foundry; produces grey and ductile ıron castings
www.dirinlerdokum.com
Dirinler Levent Marina
F&B and Marina Services
www.leventmarina.com.tr
Tekentek Makina Model San. Tic. Ltd. Şti.
Produces patterns for casting facilities
www.tekentek.com.tr
Drinns Sanayi Makineleri Endüstri ve Tic. A.Ş.
Produces CNC Lathes and CNC Processing Centers
www.dirinns.com.tr
Dirinler Foundry is an internationally oriented company
in casting industry.
Nowadays Dirinler Foundry continues it’s
Production with totally 4 induction furnaces, and annual
14.000 Ton casting capacity.
Dirinler has been casting a wide range of gray iron with
a single part weight of up to 15 Tones and ductile iron
parts with a single part weight of up to 12 Tones.
Dirinler Döküm
Dirinler Foundry is located in AOSB Industrial Zone in Izmir
48 km far from Izmir Adnan Menderes Airport
21 km far from İzmir port
40 km far from Nemport Aliağa
22 km far from downtown İzmir
Location
Aproximatly in one week we can arrive the destinations in europe
Our Products
Supplied Sectors:
Our Referances
RUSSIAN MARITIME REGISTER OF SHIPPING
Certificates
ISO 9001 : 2008 (TÜV Rheinland)
LLOYD’S REGISTER
BV MARINE DIVISION
DET NORSKE VERITAS
GERMANISCHER LLOYD’S
AMERICAN BUREAU OF SHIPPING
CHINA CLASSIFICATION SOCIETY
W0 AD2000 (TÜV Rheinland)
Methodic and Simulation :
All castings are produced regarding their
product ID Cards which are made by our
Methodical Dept.
We use Nova Flow & Solid CV software for
design of gating and feeding systems, mould
filling and solidification simulation for casting.
Pattern Making :
With having it’s own pattern production
facility, Dirinler Foundry is able to
provide it’s customers fast and
straightforward with patterns and core
boxes which are necessary for their
casting tasks.
Depending on the required service
life, the patterns are made of suitable
material such as wooden, syntetic
or metal.
Methodic
Sand Mixers;
50 tons/hr. continue mixer for furan resin bonded sand
30 tons/hr. continue mixer for furan resin bonded sand
10 tons/hr. continue mixer for furan resin bonded sand
Moulding Shop
Mechanical Sand Reclamation 30 tons/hr.
Shake out 5000x5000 mm 40 tons
Attrition unit 2x15 tons/hr.
Cooler classifier 2x15 tons/hr.
4xpressure vessel conveyor KLEIN SP-HL 125
Tandem type
Thermal Reclamation 5 tons/hr
4x100 tons returned sand, 100 tons new sand silo
3xMould Coating units
Various sizes Molding Flasks
Moulding Shop
Sand preparation
Reclamation
Max. casting dimension:
5000x5000x2000 mm (for flask)
13000x2800x1500 (for pit)
Moulding Shop
Two of 4 tons/hr. medium frequency
induction furnaces (3000 KVA),
Two of 2 tons/hr. medium frequency
induction furnaces (800 KVA)
Cored Wire Mg treatment unit with 2 feeders
Ladle heating unit (up to 900 C, gas burning type)
Various sizes from 1 ton to 15 tons ladle
Melting Shop
Fettling Shop / Cleaning
2400x2000x2000 mm Spinner
Hanger Hook type shot blast machine
13000x5000x3000 mm
manual shot-blasting unit
10 grinding pit stations
Coating Plant:
Coating applications with high quality
pre-coatings could be done between
50-300 µ by our Coating Plant
Pattern Shop
The Pattern Shop specialises the
production of pattern tooling which
will be used in the foundry.
The tooling is built for both;
series production patterns and
prototype applications using the
latest in CAD/CAM technology.
Casting process simulation with
NovaFlow&Solid™ CV is used as an
important tool in design of gating
and feeding systems, mould filling
and solidification simulation for
both pattern design and production
developments,
Design validating's and prior
physical trials gives as an result,
possibilities to give reduced costs
to our end customers.
Pattern Shop
Pattern Shop has a 2,000 m2 facility with CNC machining
centers (4000x2500x1000mm) and 28 skilled employees with
an average of over 19 years’ experience in this industry.
The Pattern Shop is reorganized in 2013 as a seperat pattern
production and storage companie with the trademark
Tekentek .
Analysis, Testing, Mesuring, Scaning
and Inspections
Chemical Composition Analysis
2 optic emission spectrometer for analyzing chemical
compositions;
SpectroLAB Spectrometer, 29+1 elements analysis
ARL Spectrometer, 16 elements analysis
QuickCAP C/Si Analyzer from liquid metal
Analysis, Testing, Mesuring, Scaning
and Inspections
Mechanical Tests
Tensile test, Proof Stress, Elongation
Low Temperature Impact Test (Notch test)
Hardness Tests
Microstructure
2 Microscopes for metallographic
inspection.
Cutting and Polishing units
Analysis, Testing, Mesuring, Scaning
and Inspections
Non Destruction Tests / NDT’s
(Level 2 in house and Level 3 is contracted from outside)
UT- Ultrasonic Test
MT-Magnetic Test
PT- Particle Test
VT-Visual Test
Coating Thickness Test
Sand Analysis
Sleeve Analysis
PH control
Loss of Ignition Analysis
Dimension Controls
FARO FOCUS 3D Scanner
FARO Edge and FARO ScanArm
New Period Investments Projects (2015-2018)
New (Third) Production Building 9.000 m2
New Melting Plant
2x6 tons/hr. melting capacity Induction Furnace
2xInduction Furnace Charger & Vibrating Furnace Feeder
2 x Mobile mixer 80 tons/hr.
New Sand reclamation System 50 tons/hr. for new plant
New Shot-Blast machine
Casting Capacity and Sales
Deliveries by Destination
Exhibitions:
Dirinler Makine and Drinns Makine,
are manufacturing Eccentric presses, Hydraulic presses,
CNC lathes, CNC Processing Centers,
table and column type drillers and tailor made machineries
according to the specific orders.
Dirinler Makine
Drinns Makine
Lupamat Industry is manufacturing air compressors.
Reciprocating air compressors, Screw air compressors, oilless
reciprocating air compressors, oilless singlestage and double stage
screw air compressors are its main products.
Lupamat Compressor Industry
Dirinler Levent Marina is at service with all renovated facilities
under the brand name Dirinler since August 2011.
The Marina can provide accomomdation and reperation
services for 80 yachts & motorboats at sea up to 25m.
The Marina has got 9 first class restaurants.
Dirinler Levent Marina Co. Inc.
dirinler group today; export to 45 countries with 60 years experience.
Dirinler Döküm A.Ş.
AOSB M.Kemal Blv. No:57 Izmir - Turkey
Tel: +90 232 3768787
Fax: +90 232 376 85 67
info@dirinlerdokum.com
www.dirinlerdokum.com

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Dirinler Sunum MY15 ingilizce

  • 2. 1952 Establihment of our first Campany; DİRİNLER MACHINERY by Cemal Dirin for repair of autos. 1974 Establihment of DİRİNLER FOUNDRY for Grey and Ductile Iron. 1998 Moving the foundry to Atatürk Organızed Industrial Area. 2001 Partipicating of the Lupamat Compressor in to Dirinler. 2007 Enlargement in the Foundry with the second Building. 2011 Partipicating of the Dirinler Levent Marina in to Dirinler. 2013 Establihment of the TEKENTEK Pattren Production Companie. Dirinler group history
  • 3. Lupamat Makine Sanayi. A.Ş. Produces air and oil less compressors for industrial uses www.lupamat.com Dirinler group of companies today Dirinler Makine Sanayi A.Ş. Produces Eccentric and Hydraulic press machines www.dirinler.com.tr Dirinler Döküm Sanayi Turizim Liman İşl ve Tic. A.Ş. Dirinler Foundry; produces grey and ductile ıron castings www.dirinlerdokum.com Dirinler Levent Marina F&B and Marina Services www.leventmarina.com.tr Tekentek Makina Model San. Tic. Ltd. Şti. Produces patterns for casting facilities www.tekentek.com.tr Drinns Sanayi Makineleri Endüstri ve Tic. A.Ş. Produces CNC Lathes and CNC Processing Centers www.dirinns.com.tr
  • 4. Dirinler Foundry is an internationally oriented company in casting industry. Nowadays Dirinler Foundry continues it’s Production with totally 4 induction furnaces, and annual 14.000 Ton casting capacity. Dirinler has been casting a wide range of gray iron with a single part weight of up to 15 Tones and ductile iron parts with a single part weight of up to 12 Tones. Dirinler Döküm
  • 5. Dirinler Foundry is located in AOSB Industrial Zone in Izmir 48 km far from Izmir Adnan Menderes Airport 21 km far from İzmir port 40 km far from Nemport Aliağa 22 km far from downtown İzmir Location Aproximatly in one week we can arrive the destinations in europe
  • 9. RUSSIAN MARITIME REGISTER OF SHIPPING Certificates ISO 9001 : 2008 (TÜV Rheinland) LLOYD’S REGISTER BV MARINE DIVISION DET NORSKE VERITAS GERMANISCHER LLOYD’S AMERICAN BUREAU OF SHIPPING CHINA CLASSIFICATION SOCIETY W0 AD2000 (TÜV Rheinland)
  • 10. Methodic and Simulation : All castings are produced regarding their product ID Cards which are made by our Methodical Dept. We use Nova Flow & Solid CV software for design of gating and feeding systems, mould filling and solidification simulation for casting. Pattern Making : With having it’s own pattern production facility, Dirinler Foundry is able to provide it’s customers fast and straightforward with patterns and core boxes which are necessary for their casting tasks. Depending on the required service life, the patterns are made of suitable material such as wooden, syntetic or metal. Methodic
  • 11. Sand Mixers; 50 tons/hr. continue mixer for furan resin bonded sand 30 tons/hr. continue mixer for furan resin bonded sand 10 tons/hr. continue mixer for furan resin bonded sand Moulding Shop
  • 12. Mechanical Sand Reclamation 30 tons/hr. Shake out 5000x5000 mm 40 tons Attrition unit 2x15 tons/hr. Cooler classifier 2x15 tons/hr. 4xpressure vessel conveyor KLEIN SP-HL 125 Tandem type Thermal Reclamation 5 tons/hr 4x100 tons returned sand, 100 tons new sand silo 3xMould Coating units Various sizes Molding Flasks Moulding Shop Sand preparation Reclamation
  • 13. Max. casting dimension: 5000x5000x2000 mm (for flask) 13000x2800x1500 (for pit) Moulding Shop
  • 14. Two of 4 tons/hr. medium frequency induction furnaces (3000 KVA), Two of 2 tons/hr. medium frequency induction furnaces (800 KVA) Cored Wire Mg treatment unit with 2 feeders Ladle heating unit (up to 900 C, gas burning type) Various sizes from 1 ton to 15 tons ladle Melting Shop
  • 15. Fettling Shop / Cleaning 2400x2000x2000 mm Spinner Hanger Hook type shot blast machine 13000x5000x3000 mm manual shot-blasting unit 10 grinding pit stations
  • 16. Coating Plant: Coating applications with high quality pre-coatings could be done between 50-300 µ by our Coating Plant
  • 17. Pattern Shop The Pattern Shop specialises the production of pattern tooling which will be used in the foundry. The tooling is built for both; series production patterns and prototype applications using the latest in CAD/CAM technology. Casting process simulation with NovaFlow&Solid™ CV is used as an important tool in design of gating and feeding systems, mould filling and solidification simulation for both pattern design and production developments, Design validating's and prior physical trials gives as an result, possibilities to give reduced costs to our end customers.
  • 18. Pattern Shop Pattern Shop has a 2,000 m2 facility with CNC machining centers (4000x2500x1000mm) and 28 skilled employees with an average of over 19 years’ experience in this industry. The Pattern Shop is reorganized in 2013 as a seperat pattern production and storage companie with the trademark Tekentek .
  • 19. Analysis, Testing, Mesuring, Scaning and Inspections Chemical Composition Analysis 2 optic emission spectrometer for analyzing chemical compositions; SpectroLAB Spectrometer, 29+1 elements analysis ARL Spectrometer, 16 elements analysis QuickCAP C/Si Analyzer from liquid metal
  • 20. Analysis, Testing, Mesuring, Scaning and Inspections Mechanical Tests Tensile test, Proof Stress, Elongation Low Temperature Impact Test (Notch test) Hardness Tests Microstructure 2 Microscopes for metallographic inspection. Cutting and Polishing units
  • 21. Analysis, Testing, Mesuring, Scaning and Inspections Non Destruction Tests / NDT’s (Level 2 in house and Level 3 is contracted from outside) UT- Ultrasonic Test MT-Magnetic Test PT- Particle Test VT-Visual Test Coating Thickness Test Sand Analysis Sleeve Analysis PH control Loss of Ignition Analysis
  • 22. Dimension Controls FARO FOCUS 3D Scanner FARO Edge and FARO ScanArm
  • 23. New Period Investments Projects (2015-2018) New (Third) Production Building 9.000 m2 New Melting Plant 2x6 tons/hr. melting capacity Induction Furnace 2xInduction Furnace Charger & Vibrating Furnace Feeder 2 x Mobile mixer 80 tons/hr. New Sand reclamation System 50 tons/hr. for new plant New Shot-Blast machine
  • 27. Dirinler Makine and Drinns Makine, are manufacturing Eccentric presses, Hydraulic presses, CNC lathes, CNC Processing Centers, table and column type drillers and tailor made machineries according to the specific orders. Dirinler Makine Drinns Makine
  • 28. Lupamat Industry is manufacturing air compressors. Reciprocating air compressors, Screw air compressors, oilless reciprocating air compressors, oilless singlestage and double stage screw air compressors are its main products. Lupamat Compressor Industry
  • 29. Dirinler Levent Marina is at service with all renovated facilities under the brand name Dirinler since August 2011. The Marina can provide accomomdation and reperation services for 80 yachts & motorboats at sea up to 25m. The Marina has got 9 first class restaurants. Dirinler Levent Marina Co. Inc.
  • 30. dirinler group today; export to 45 countries with 60 years experience. Dirinler Döküm A.Ş. AOSB M.Kemal Blv. No:57 Izmir - Turkey Tel: +90 232 3768787 Fax: +90 232 376 85 67 info@dirinlerdokum.com www.dirinlerdokum.com