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Challenging land fragmentation thanks to
a mobile milking robot
2 cases of implementation:
Liège and Trévarez experimental farms
V. Brocard, I. Dufrasne, F. Lessire and J. François
© AUTOGRASSMILK, 2013FP7-SME-2012-314879-AUTOGRASSMILK is co-funded by the European Commission
Combining robotic milking and grazing
• A continuous increase in AMS worldwide
• Changes in production systems after
implementation: less grazing
• Positive aspects of grazing: production costs,
health, welfare, CAP greening…
• Increase in herd size: less grazeable area per
cow → fragmented land
Fragmented farm designs: Liège, Trévarez
Liègefields
barn
Fragmented farm designs: Liège, Trévarez
Exploita
tion
Site
hivernal S3
Site estival
S3
Farm
Winter Site
Summer
site
Crops +
heifers
Trévarez
The solution ?
• Design of two prototypes of mobile milking
robots
Trévarez
Liège
Implementation of mobile robots
Liège Trévarez
Year of purchase 2010 2012
colour red blue
First grazing
(1st transfer)
2011 2013
(2014)
N# cows 47 Holstein 52 Holstein (organic)
Grasslands Permanent pasture Ryegrass + white clover
Grass management Rotational / strip Rotational / strip
Paddocks per 24h 2 (AB) 2013 and 2014: 2 (AB)
2015: 3 (ABC)
Paddock management pre+post grazing heights measurement
Design of mobile robots
• Two successfull experiences
with local builders of trailers
• Very few problems since the
start – easy to solve
• A "user’s guide leaflet" to
design your own mobile robot
Deliverable AGM EN and FR
Design of platforms: importance of
stabilization around waiting area
3 directions drafting gate Waiting area/ slatted floor / pitStabilized track
Robot trailer Tank trailerConcentrate siloCamera
technicalroom
Trévarez
Transfer management: not a problem
with 50 cows
Liège Trévarez
Distance building to
summer site
100 m but 4tracks carriage
way to cross
4.5 km
Time required (human
hours)
15 h (4 people) 13-17 h (3-4 people)
Transfer of Cows, tank, robot Cows, tank, robot,
drafting gate
Robot stopped 4 h 3-4 h
• After 2-5 years: no longer considered as a problem.
Does not require presence of AMS retailer
• Duration of transfer = silage organisation
Performances during grazing period
2014 Liège Trévarez
N# days with 100% grazed grass diet 195 161
N# cows on AMS box 48 50
N# milkings per day 110 97
Milk per day in AMS (kg) 1,002 1,062
Prod cow-1d-1 (kg) 20.5 18.6
Milking freq cow-1 d-1 2.3 1.8
Concentrate (kg cow-1 d-1) 3.1 0.9
Grazed grass intake cow-1 yr-1 (t DM) 3.15 t 2.65 t
• Grass use far over regional references
• MF consistent with litterature (Oudshoorn, Lyons)
Feeding costs and margin over feeding
costs
• Huge decrease in feeding cost thanks to grazing
• Has to compensate investments related to mobility…
€ per 1,000 l Liège Trévarez
Feeding cost winter 197 74
Feeding cost summer 105 19
Margin over feeding cost
winter
172 285 *
Margin over feeding cost
summer
264 376 *
* Incl. 15€/1000 l premium organic conversion
-74%-46%
Investments and maintenance costs 2014
• No overcost of maintenance related to mobility itself compared to references
with fixed robots
• Milking with AMS 4 times more expensive than with a 2x8 herringbone milking
parlour…
€ INVESTMENTS Liège Trévarez
Overcosts of mobility
(trailers, platform, servicing)
90,000 95,000
€ MAINTENANCE 2014 Liège Trévarez
N# milkings performed 41,192 33,061
Total maintenance+repair costs 7,394 6,913
Cost per 1000 l milk 21,5 23,8
Cost per milking €c 18 21
Conclusions: mobile robots
• Mobility = Technically realistic
• Mobile robots robusts, no technical issue until
now
• Transfers = not a problem
Conclusions: mobile robots
• Mobility = Technically realistic
• Mobile robots robusts, no technical issue until
now
• Transfers = not a problem
• Targets reached: feeding cost, grass use (over
regional averages for AMS farms or even
average farms)
• Herd performances (MF, Prod) satisfactory
Fragmented farm designs: Liège, Trévarez
Liègefields
barn
Prospects: experiments implemented
• To improve cow traffic and limit human
interventions
• To reduce long waiting times and irregular
milking intervals
– Concentrate levels, paddock allocation AB vs ABC
system, n# of fetchings, water supply…
→ Impacts on milk quality and animal welfare
FP7-SME-2012-314879-AUTOGRASSMILK is co-funded by the European Commission © AUTOGRASSMILK, 2013
Thanks for your attention
valerie.brocard@idele.fr
flessire@ulg.ac.be
SME Farm DK
Thure and Susanne Worm
SME Farm IE
flessire@ulg.ac.be
valerie.brocard@idele.fr
www.autograssmilk.dk
Investments and maintenance costs 2014
• No overcost of maintenance related to mobility itself
€ INVESTMENTS Liège Trévarez
Overcosts of mobility
(trailers, platform, servicing)
90,000 95,000
€, 2014 MAINTENANCE Liège Trévarez
N# milkings performed 41,192 33,061
Total maintenance+repair costs 7,394 6,913
Maintenance costs 34% 39%
Routine maintenance 21% 25%
Repair costs 45% 36%
Cost per 1000 l milk 21,5 23,8
Cost per milking €c 18 21

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Le robot de traite mobile, une solution pour faire face à un parcellaire morcelé - Diaporama de Brocard et Lessire au Congrès FEZ 2015 Varsovie

  • 1. Challenging land fragmentation thanks to a mobile milking robot 2 cases of implementation: Liège and Trévarez experimental farms V. Brocard, I. Dufrasne, F. Lessire and J. François © AUTOGRASSMILK, 2013FP7-SME-2012-314879-AUTOGRASSMILK is co-funded by the European Commission
  • 2. Combining robotic milking and grazing • A continuous increase in AMS worldwide • Changes in production systems after implementation: less grazing • Positive aspects of grazing: production costs, health, welfare, CAP greening… • Increase in herd size: less grazeable area per cow → fragmented land
  • 3. Fragmented farm designs: Liège, Trévarez Liègefields barn
  • 4. Fragmented farm designs: Liège, Trévarez Exploita tion Site hivernal S3 Site estival S3 Farm Winter Site Summer site Crops + heifers Trévarez
  • 5. The solution ? • Design of two prototypes of mobile milking robots Trévarez Liège
  • 6. Implementation of mobile robots Liège Trévarez Year of purchase 2010 2012 colour red blue First grazing (1st transfer) 2011 2013 (2014) N# cows 47 Holstein 52 Holstein (organic) Grasslands Permanent pasture Ryegrass + white clover Grass management Rotational / strip Rotational / strip Paddocks per 24h 2 (AB) 2013 and 2014: 2 (AB) 2015: 3 (ABC) Paddock management pre+post grazing heights measurement
  • 7. Design of mobile robots • Two successfull experiences with local builders of trailers • Very few problems since the start – easy to solve • A "user’s guide leaflet" to design your own mobile robot Deliverable AGM EN and FR
  • 8. Design of platforms: importance of stabilization around waiting area 3 directions drafting gate Waiting area/ slatted floor / pitStabilized track Robot trailer Tank trailerConcentrate siloCamera technicalroom Trévarez
  • 9. Transfer management: not a problem with 50 cows Liège Trévarez Distance building to summer site 100 m but 4tracks carriage way to cross 4.5 km Time required (human hours) 15 h (4 people) 13-17 h (3-4 people) Transfer of Cows, tank, robot Cows, tank, robot, drafting gate Robot stopped 4 h 3-4 h • After 2-5 years: no longer considered as a problem. Does not require presence of AMS retailer • Duration of transfer = silage organisation
  • 10. Performances during grazing period 2014 Liège Trévarez N# days with 100% grazed grass diet 195 161 N# cows on AMS box 48 50 N# milkings per day 110 97 Milk per day in AMS (kg) 1,002 1,062 Prod cow-1d-1 (kg) 20.5 18.6 Milking freq cow-1 d-1 2.3 1.8 Concentrate (kg cow-1 d-1) 3.1 0.9 Grazed grass intake cow-1 yr-1 (t DM) 3.15 t 2.65 t • Grass use far over regional references • MF consistent with litterature (Oudshoorn, Lyons)
  • 11. Feeding costs and margin over feeding costs • Huge decrease in feeding cost thanks to grazing • Has to compensate investments related to mobility… € per 1,000 l Liège Trévarez Feeding cost winter 197 74 Feeding cost summer 105 19 Margin over feeding cost winter 172 285 * Margin over feeding cost summer 264 376 * * Incl. 15€/1000 l premium organic conversion -74%-46%
  • 12. Investments and maintenance costs 2014 • No overcost of maintenance related to mobility itself compared to references with fixed robots • Milking with AMS 4 times more expensive than with a 2x8 herringbone milking parlour… € INVESTMENTS Liège Trévarez Overcosts of mobility (trailers, platform, servicing) 90,000 95,000 € MAINTENANCE 2014 Liège Trévarez N# milkings performed 41,192 33,061 Total maintenance+repair costs 7,394 6,913 Cost per 1000 l milk 21,5 23,8 Cost per milking €c 18 21
  • 13. Conclusions: mobile robots • Mobility = Technically realistic • Mobile robots robusts, no technical issue until now • Transfers = not a problem
  • 14. Conclusions: mobile robots • Mobility = Technically realistic • Mobile robots robusts, no technical issue until now • Transfers = not a problem • Targets reached: feeding cost, grass use (over regional averages for AMS farms or even average farms) • Herd performances (MF, Prod) satisfactory
  • 15. Fragmented farm designs: Liège, Trévarez Liègefields barn
  • 16. Prospects: experiments implemented • To improve cow traffic and limit human interventions • To reduce long waiting times and irregular milking intervals – Concentrate levels, paddock allocation AB vs ABC system, n# of fetchings, water supply… → Impacts on milk quality and animal welfare
  • 17. FP7-SME-2012-314879-AUTOGRASSMILK is co-funded by the European Commission © AUTOGRASSMILK, 2013 Thanks for your attention valerie.brocard@idele.fr flessire@ulg.ac.be SME Farm DK Thure and Susanne Worm SME Farm IE
  • 19.
  • 20. Investments and maintenance costs 2014 • No overcost of maintenance related to mobility itself € INVESTMENTS Liège Trévarez Overcosts of mobility (trailers, platform, servicing) 90,000 95,000 €, 2014 MAINTENANCE Liège Trévarez N# milkings performed 41,192 33,061 Total maintenance+repair costs 7,394 6,913 Maintenance costs 34% 39% Routine maintenance 21% 25% Repair costs 45% 36% Cost per 1000 l milk 21,5 23,8 Cost per milking €c 18 21