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DFM & M-Flow Report-TQC ST Cap
- 1. Design For Manufacturing & Mould Flow Reports Part Name : TQC ST CAP Part Number : 950607 Customer : -
- 2. DFM REPORT SPECIFICATION Customer : - DFM By : Kanissh Contact Person : Maarten Art Review By : - PART SPECIFICATIONS Project Name : Nil Model Name : Nil Part Name : TQC ST CAP Part No : 950607 No. of Cavities : 1 Plastic Material : ABS Novodur P2H-AT Shrinkage : 0.45% (1.0045) Part Format : 2D & 3D MOULD SPECIFICATIONS Mould Construction : 3 Plate Mould Insert Material : 718HH ( Hardness : 36-38 HRC) M/Base Material : 760 (LKM) Gating : Pin-Point Gate (2x) Texture Grade : Not Required Ejection : Normal Hot Runner: : Not Required External Undercut : Not Required Internal Undercut : Not required Exchange Core : Not Required Exchange Cavity : Not Required DFM INDEX NUMBER ( please refer to index number)) Runner & Gate Location # 1 Core & Cavity Sub Inserts External & Internal Undercut #5 #5.1 Remarks : Cavity Finishing : Normal Polishing Core Finishing :Normal Polishing Draft Angle & Texture # 4 Thin Steel & Sharp Steel Ejection System / Core & Cavity Pins # 3 Parting line / Basic Concept # 2 Engraving # 3 Step Down at Core Sink Mark M/F Critical Tolerances
- 3. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 1 Gate type and location : Propose Ø2.00mm Dia. & 0.50mm Dome for Pin Point Gate to part as per above sketch. 0 OK Accepted NG – Not Accepted waiting open Part Size = 316.35X145.17X51mm Part Thickness = overall 2.00mm Part volume = 114.84 cm3 Part weight = 120.58 grams Pin Point Gate (2x) Request Dome for Pin Point Gate
- 4. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 2 Main Parting Line & Concept. Shown Basic Surface Concept as above sketch. Parting line shown in red colour, Blue surface belong to cavity and Pink surface will be as core. 0 OK Accepted NG – Not Accepted waiting open Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - CAVITY CORE PLPL PL PL CAVITY CORE Parting Line
- 5. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 3 Ejector Pins & Engraving Proposal Propose to have ejector pins and engraving location as per above sketch. 0 OK Accepted NG – Not Accepted waiting open Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - EJECTOR PIN DIA 8 EJECTOR PIN DIA 3 EJECTOR PIN DIA 6 EJECTOR PIN DIA 4 SLEEVE PIN Engraving Area Engraving & Month/Year Code Location
- 6. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 4 Draft Angle Propose to have Draft Angle at no draft surface. 0 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - cavity core No draft angle
- 7. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 4 Draft Angle Propose to have Draft Angle 2 degree . (Yellow Color ) 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 8. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 5 Undercut Proposal to reverse the draft angle in order part can be released. 0 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - All the Pink & Blue Colour area is an Undercut, part can not mould release.
- 9. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 5.1 Undercut Proposal to joint the broken surface to avoid an undercut. 0 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Broken surface at Green color area, required joint surface. Or else this will be an undercut.
- 10. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 5.2 Undercut Proposal to reverse the draft angle. 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 11. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 5.3 Undercut Proposal to delete the Radius corner change to shape edge in part can be released 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 12. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 5.4 Undercut Proposal to delete the Radius corner change to shape edge in part can be released 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 13. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 5.5 Undercut Proposal to delete the Radius corner change to shape edge in part can be released 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 14. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 5.6 Undercut Proposal to delete the Radius corner change to shape edge in part can be released 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 15. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 5.7 Undercut Proposal to delete the Radius corner change to shape edge in part can be released 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 16. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 5.8 Undercut Proposal to delete the Radius corner change to shape edge in part can be released 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 17. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 5.9 Undercut Proposal to reverse draft angle in part can be released. 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 18. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 6.0 Undercut Proposal to reverse draft angle in part can be released. 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : -REV - 01
- 19. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 6.1 Undercut Step Proposal to add material in part can be released. 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 20. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 6.2 Undercut Gap Proposal to add material in part can be released. 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 21. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 6.3 Undercut Step Proposal to add material in part can be released. 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 22. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 6.4 Undercut Gap Proposal to add material in part can be released. 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 23. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 6.5 Undercut Step Proposal to add material in part can be released. 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 24. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 6.6 Undercut Proposal to delete the Radius change to shape edge in part can be released. 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 25. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 6.7 Undercut Proposal to reverse draft angle in part can be released 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 26. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 6.8 Undercut Proposal to reverse draft angle in part can be released 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 27. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 6.9 Undercut Proposal to reverse draft angle in part can be released 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 28. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 7.0 Undercut Proposal to delete the Radius change to shape edge in part can be released. 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 29. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 7.1 Undercut Step Proposal to cut material in part can be released 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 30. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 7.2 Draft Angle Propose to have Draft Angle 2 degree . 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01 Draft Angle 2°
- 31. INDEX NO. DFM CHECKLIST POINT DFM REV STATUS ISSUE TO BE FILLED IN BY CUSTOMER, PLEASE TICK : # 7.3 Thin Rib Proposal to reverse draft angle to side. Reason : Steel material at cavity side not enough for rib fitting 01 waiting Open OK Accepted NG – Not Accepted Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - REV - 01
- 32. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Fill Time
- 33. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Fill Time (Plastic Flow Animation)
- 34. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Sink Mark
- 35. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Sink Mark
- 36. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Air Traps Air Vent will open to avoid the Air Traps
- 37. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Air Traps Air Vent will open to avoid the Air Traps
- 38. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Weld Lines
- 39. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Weld Lines
- 40. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Warping Deflection
- 41. Part Name : TQC ST CAP Project Name : - Part No : 950607 Model Name : - Warping Deflection
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