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Composite ResinsComposite Resins
Dr.Shahbaz Ahmed
BDS, MSc (UK), FCPS (Pak)
Assistant Professor
Department of Operative Dentistry
DIKIOHS
Overview
• Direct restoratives
– Composition
– Classification
– Performance factors
• Forms
- Flowable
- Packables
Composite
• Material with two or more distinct substances
– metals, ceramics, or polymers
• Dental resin composite
– soft organic-resin matrix
• polymer
– hard, inorganic-filler particles
• glass particles
• Most frequently used
– esthetic-restorative material
History
• 1871 – silicate cements
– alumina-silica glass &
phosphoric acid
– very soluble
– poor mechanical properties
• 1948 – acrylic resins
– polymethylmethacrylate
– high polymerization shrinkage
– Known as ‘Unfilled acrylics’
History
(cont.)
• 1962 – Bis-GMA
– stronger resin
• 1969 – filled composite resin
– improved mechanical properties
– less shrinkage
– paste/paste system
• 1970’s – acid etching and microfills
• 1980’s – light curing and hybrids
• 1990’s – flowables and packables
• 2000’s – nanofills
Indications
• Anterior restorations
• Posterior restorations
– preventive resin
– conservative class 1 or 2
– cuspal coverage
– core Build up- materials
Contraindications
• Large posterior
restorations
• Bruxism
• Poor isolation
Advantages
• Esthetics
• Conservation of tooth structure
• Adhesion to tooth structure
• Low thermal conductivity
• Alternative to amalgam
Disadvantages
• Technique sensitivity
• Polymerization shrinkage
– marginal leakage
– secondary caries
– postoperative sensitivity
• Decreased wear resistance
Composition
• Resin matrix
– Monomer
– initiator
– inhibitors
– pigments
• Inorganic filler
– glass
– quartz
– colloidal silica
• Coupling Agent
- Silane agent
OCH2CHCH2O-C-C=CH2CH2=C-C-O-CH2CH-CH2O -C-
CH3 CH3
CH3
CH3OH OH
O O
Bis-GMA
Monomers
• Binds filler particles together
• Provides “workability”
• Typical monomers
– Bisphenol A glycidyl methacrylate (Bis-GMA)
– Urethane dimethacrylate (UEDMA)
– Triethylene glycol dimethacrylate (TEGMA) Lower viscosity Diluent
CH2=C-C-O-CH2CH2-O-C-NHCH2CH2CHCH2-C-CH2-NH-C-
CH3
CH3
OCH2CH2O-C-C=CH2
CH3
O OOO
CH3
CH3
OCH2CHCH2O-C-C=CH2CH2=C-C-O-CH2CH-CH2O -C-
CH3 CH3
CH3
CH3OH OH
O O
CH2=C-C-O-CH2CH2-OCH2CH2
CH3
OCH2CH2O-C-C=CH2
CH3
O O
Monomers
• Bis-GMA
– extremely viscous
– lowered by adding TEGDMA
• freely movable
• increases polymer conversion
• increases crosslinking
• increases shrinkage
CH2=C-C-O-CH2CH-CH2O -C- OCH2CHCH2O-C-C=CH2
CH3 CH3
CH3
CH3OH OH
O O
Monomers
• Shrinkage
– 2 – 7 %
– marginal gap
formation
Filler Particles
• Crystalline quartz
– larger particles
– not polishable
• Silica glass
– barium
– strontium
– Lithium
- Polishable
Filler Particles
• Increase fillers, increase
mechanical properties
– strength
– abrasion resistance
– esthetics
– handling
0
0.5
1
1.5
2
FractureToughness
0 28 37 48 53 62
% Filler Volume
Coupling Agent
• Chemical bond
– filler particle - resin matrix
• Organosilane (bifunctional molecule)
– siloxane end bonds to hydroxyl groups on filler
– methacrylate end polymerizes with resin
CH3-C-C-O-CH2-CH2-CH2-Si-OH
CH2
O OH
OH
Bonds with filler
Silane
Bis-GMA
Bonds with resin
Inhibitors
• Prevents spontaneous
polymer formation
• Extends shelf life
• Butylated Hydroxytoluene
Pigments and UV Absorbers
• Pigments
– metal oxides
• provide shading and opacity
• titanium and aluminum oxides
• UV absorbers
– prevent discoloration
– acts like a “sunscreen”
• Benzophenone
Visible-Light Activation
• Camphorquinone
– most common photoinitiator
• absorbs blue light
– 400 – 500 nm range
• Initiator reacts with amine activator
• Forms free radicals
• Initiates addition polymerization
OCH2CHCH2O-C-C=CH2CH2=C-C-O-CH2CH-CH2O -C-
CH3 CH3
CH3
CH3OH OH
O O
Bis-GMA
Polymerization
• Initiation
– production of reactive free radicals
• typically with light for restorative materials
• Propagation
– hundreds of monomer units
– polymer network
• Termination
Classification System
• Matrix composition
• Method of cure
• Filler content
• Filler particle size
– traditional ( macrofilled)
– microfilled
– small particle
– hybrid
Newer Classification System
• Based on particle size
– megafill
• 0.5–2 millimeters
– macrofill
• 10–100 microns
– midifill
• 1–10 microns
– minifill
• 0.1–1 microns
– microfill
• 0.01–0.1 microns
– nanofill
• 0.005–0.01 microns
• Most new systems
– minifillers
• Newest trend
– nanofillers
Nanofilled Composite
• Filtek Supreme (3M
ESPE)
• Filler particles
– filled: 78% wgt
– nanomers
• 0.02 – 0.07 microns
– nanocluster
• act as single unit
– 0.6 – 1.4 microns
Performance Factors
• Material factors
– biocompatibility
– polymerization shrinkage
– wear resistance
– polish mechanisms
– placement types
– mechanical & physical properties
Biocompatibility
• Tolerated by pulp
– with good seal
• Rare allergic reactions
– HEMA
• Cytotoxicity
– short lived
• Degree of cure important
– decrease free monomer
Systemic
• Estrogenic effects seen in cell cultures
– impurities in Bis-GMA-based resins
• Bis-phenol A in sealants
– Olea, EHP 1996
– however, insignificant short-term
risk
• literature review
– Soderholm, JADA 1999
Polymerization Shrinkage
• Significant role in restoration failure
– gap formation
• secondary caries formation
• marginal leakage
• post-operative sensitivity
• Counteract
– lower shrinkage composites
– incremental placement
Composite Wear
• Less wear
– small particle size
• less abrasion
– heavier filled
• less attrition
– non-contact areas
• 3 - 5 times less
– less surface area
– anterior location
• premolars vs. molars
Polish Mechanisms
• Acquired polish
– clinician induced
• Inherent polish
– ultimate surface
Composite Selection
• Anterior/stress (Class 4)
– hybrid
• mini- or midi-fill
– hybrid/microfill
• Anterior/non-stress (Class 3 or 5)
– hybrid
• mini-fill
– microfill
Composite Selection
• Posterior composites
–hybrid
• mini- or midi-fill
–reinforced microfill
Composite Variants
• Packable
• Flowable
Packable Composites
• Marketed for posterior use
– increase in viscosity
• better proximal contacts
• handle like amalgam?
• Subtle alteration of filler
– shape
– size
– particle distribution
Flowable Composites
• Marketed
– class 1, 3, 5
– liner
• Particle size similar to hybrid composites
• Reduced filler content
– reduces viscosity
Flowable Composites
• Clinical applications
– preventive resin restorations
– small Class 5
– provisional repair
– composite repair
– Liners ??
Future Composites
• Low-shrinking monomers
• Self-adhesive ?
Composite Curing
• Original composites (Chemical cured)
• UV- Light curing
• Visible light curing
- “ Dual curing”
Light curing
• Quartz- Tungsten Halogen (QTH)
• Light- emitting diode (LED)
• Plasma Arc
• Laser
Light Curing variables
Curing equipment factors
• Bulb degradation
• Light reflector degradation
• Optical filter degradation
• Light guide fracture
• Tip contamination
• Sterilization problems ?
– Infection control barriers
Procedural factors
• Light tip direction - adjacent to the surface
• Access to restoration – light transmitting wedges
• Distance from surface – 1-2mm ideally
• Size of tip
• Tip movement
• Time of exposure – minimum of 20 secs
Restoration factors
• Restoration thickness – 1.5 to 2mm incrementally
• Cavity design – C Factor
• Filler amount – scatter light
• Restoration shade – darker shades decrease
depth of cure – 1mm increment, Increase curing time
__ “ Post Curing”
Curing methods
• Stepped or Soft start
- Start at low intensity 2-10 seconds
and later increase intensity
- Decreases stress, marginal leakage
and fewer gaps
- Increases mechanical properties
- Controversial ?
• Pulse delay technique
• Used with final increment
• Waiting period between exposures –
shape occlusal surface
• Improved physical properties?
C- Factor – Cavity Configuration
C=C=
BONDED WALLSBONDED WALLS
C-FACTORC-FACTOR
UNBONDED WALLS
Smooth surface restoration
C=C= 11
55
C-FACTORC-FACTOR 0.20.2
BondedBonded
UnbondedUnbonded
Two walled cavity
C=C= 22
44
C-FACTORC-FACTOR 0.50.5
CAVITY CLASSCAVITY CLASS IVIV
BondedBonded
UnbondedUnbonded
Three walled cavity
C=C= 33
33
C-FACTORC-FACTOR 11
CAVITY CLASSCAVITY CLASS IIIIII
BondedBonded
UnbondedUnbonded
Four walled cavity
C=C= 44
22
C-FACTORC-FACTOR 22
CAVITY CLASSCAVITY CLASS IIII
BondedBonded
UnbondedUnbonded
Five walled cavity
C=C= 55
11
C-FACTORC-FACTOR 55
CAVITY CLASSCAVITY CLASS V & IV & I
BondedBonded
UnbondedUnbonded
C-Factor
• Increasing C-Factor increases the shrinkage
stress loading on the tooth-resin interface
leading to de-bonding
• Once failure occurs, post insertion sensitivity
and recurrent caries can become a problem
• C-Factor problem is a consequence
of resin chemistry
Possible solutions
• Don’t cut G.V.Black style cavity preps
• Bonded base or Sandwich techniqueBonded base or Sandwich technique
• Incremental placementIncremental placement
• Restoration sectioningRestoration sectioning
Acid Etching / ConditioningAcid Etching / Conditioning
History
Buonocore 1955, applied acid to teeth
‘ Render the tooth surface more
receptive to adhesion’
Theories of Adhesion
• Mechanical
• micromechanical interlocking
• Adsorption - chemical bonds
• Primary - ionic and covalent
• Secondary - hydrogen, van der Waals
Acid Etchants / Conditioners
• Citric acid
• lactic acid
• Maleic acid
• EDTA
• Phosphoric acid - a strong inorganic acid
(30% - 50%) most commonly used for etching
Conditioning Enamel
• Removes 10 microns of surface and creates
microporous layer
• Three etching patterns
- Type I – Core etching
- Type II – Periphery etching
- Type III – Mixed patterns
• Resin tags
- Macrotags
- Microtags
Etched Enamel
Important considerations
• Type of acid
• Acid Concentration
• Etching time
• Form of etchant
• Enamel instrumented prior
• Condition of enamel
• Primary or permanent enamel
• Prism or prismless enamel
Conditioning Dentine
• Chemical alteration of dentine
• Objective is to remove the smear layer
• Demineralizing the dentine to expose a
microporous scaffold of collagen fibrils
(Hybrid layer)
Conditioned Dentine
Important considerations
• Kind of acid
• Application time
• Acid concentration and pH
• Distance between tubules
• Type of dentine
Acid Etching
• Enamel
• Selective Demineralization
• Increases surface area
• Increases life of composite
• Decreases marginal staining
• Decreases secondary caries
• Decreases post-operative
sensitivity
• Permits efficient wetting by
hydrophobic resin
• Tag formation in
microporosities
• Dentine
• Demineralizes dentine
surface
• Opens dentinal tubules
• Exposes collagen
• Conditions dentine for
better wetting of the
primer
Thank You

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Composite and acid etching

  • 1. Composite ResinsComposite Resins Dr.Shahbaz Ahmed BDS, MSc (UK), FCPS (Pak) Assistant Professor Department of Operative Dentistry DIKIOHS
  • 2. Overview • Direct restoratives – Composition – Classification – Performance factors • Forms - Flowable - Packables
  • 3. Composite • Material with two or more distinct substances – metals, ceramics, or polymers • Dental resin composite – soft organic-resin matrix • polymer – hard, inorganic-filler particles • glass particles • Most frequently used – esthetic-restorative material
  • 4. History • 1871 – silicate cements – alumina-silica glass & phosphoric acid – very soluble – poor mechanical properties • 1948 – acrylic resins – polymethylmethacrylate – high polymerization shrinkage – Known as ‘Unfilled acrylics’
  • 5. History (cont.) • 1962 – Bis-GMA – stronger resin • 1969 – filled composite resin – improved mechanical properties – less shrinkage – paste/paste system • 1970’s – acid etching and microfills • 1980’s – light curing and hybrids • 1990’s – flowables and packables • 2000’s – nanofills
  • 6. Indications • Anterior restorations • Posterior restorations – preventive resin – conservative class 1 or 2 – cuspal coverage – core Build up- materials
  • 8. Advantages • Esthetics • Conservation of tooth structure • Adhesion to tooth structure • Low thermal conductivity • Alternative to amalgam
  • 9. Disadvantages • Technique sensitivity • Polymerization shrinkage – marginal leakage – secondary caries – postoperative sensitivity • Decreased wear resistance
  • 10. Composition • Resin matrix – Monomer – initiator – inhibitors – pigments • Inorganic filler – glass – quartz – colloidal silica • Coupling Agent - Silane agent OCH2CHCH2O-C-C=CH2CH2=C-C-O-CH2CH-CH2O -C- CH3 CH3 CH3 CH3OH OH O O Bis-GMA
  • 11. Monomers • Binds filler particles together • Provides “workability” • Typical monomers – Bisphenol A glycidyl methacrylate (Bis-GMA) – Urethane dimethacrylate (UEDMA) – Triethylene glycol dimethacrylate (TEGMA) Lower viscosity Diluent CH2=C-C-O-CH2CH2-O-C-NHCH2CH2CHCH2-C-CH2-NH-C- CH3 CH3 OCH2CH2O-C-C=CH2 CH3 O OOO CH3 CH3 OCH2CHCH2O-C-C=CH2CH2=C-C-O-CH2CH-CH2O -C- CH3 CH3 CH3 CH3OH OH O O CH2=C-C-O-CH2CH2-OCH2CH2 CH3 OCH2CH2O-C-C=CH2 CH3 O O
  • 12. Monomers • Bis-GMA – extremely viscous – lowered by adding TEGDMA • freely movable • increases polymer conversion • increases crosslinking • increases shrinkage CH2=C-C-O-CH2CH-CH2O -C- OCH2CHCH2O-C-C=CH2 CH3 CH3 CH3 CH3OH OH O O
  • 13. Monomers • Shrinkage – 2 – 7 % – marginal gap formation
  • 14. Filler Particles • Crystalline quartz – larger particles – not polishable • Silica glass – barium – strontium – Lithium - Polishable
  • 15. Filler Particles • Increase fillers, increase mechanical properties – strength – abrasion resistance – esthetics – handling 0 0.5 1 1.5 2 FractureToughness 0 28 37 48 53 62 % Filler Volume
  • 16. Coupling Agent • Chemical bond – filler particle - resin matrix • Organosilane (bifunctional molecule) – siloxane end bonds to hydroxyl groups on filler – methacrylate end polymerizes with resin CH3-C-C-O-CH2-CH2-CH2-Si-OH CH2 O OH OH Bonds with filler Silane Bis-GMA Bonds with resin
  • 17. Inhibitors • Prevents spontaneous polymer formation • Extends shelf life • Butylated Hydroxytoluene
  • 18. Pigments and UV Absorbers • Pigments – metal oxides • provide shading and opacity • titanium and aluminum oxides • UV absorbers – prevent discoloration – acts like a “sunscreen” • Benzophenone
  • 19. Visible-Light Activation • Camphorquinone – most common photoinitiator • absorbs blue light – 400 – 500 nm range • Initiator reacts with amine activator • Forms free radicals • Initiates addition polymerization OCH2CHCH2O-C-C=CH2CH2=C-C-O-CH2CH-CH2O -C- CH3 CH3 CH3 CH3OH OH O O Bis-GMA
  • 20. Polymerization • Initiation – production of reactive free radicals • typically with light for restorative materials • Propagation – hundreds of monomer units – polymer network • Termination
  • 21. Classification System • Matrix composition • Method of cure • Filler content • Filler particle size – traditional ( macrofilled) – microfilled – small particle – hybrid
  • 22. Newer Classification System • Based on particle size – megafill • 0.5–2 millimeters – macrofill • 10–100 microns – midifill • 1–10 microns – minifill • 0.1–1 microns – microfill • 0.01–0.1 microns – nanofill • 0.005–0.01 microns • Most new systems – minifillers • Newest trend – nanofillers
  • 23. Nanofilled Composite • Filtek Supreme (3M ESPE) • Filler particles – filled: 78% wgt – nanomers • 0.02 – 0.07 microns – nanocluster • act as single unit – 0.6 – 1.4 microns
  • 24. Performance Factors • Material factors – biocompatibility – polymerization shrinkage – wear resistance – polish mechanisms – placement types – mechanical & physical properties
  • 25. Biocompatibility • Tolerated by pulp – with good seal • Rare allergic reactions – HEMA • Cytotoxicity – short lived • Degree of cure important – decrease free monomer
  • 26. Systemic • Estrogenic effects seen in cell cultures – impurities in Bis-GMA-based resins • Bis-phenol A in sealants – Olea, EHP 1996 – however, insignificant short-term risk • literature review – Soderholm, JADA 1999
  • 27. Polymerization Shrinkage • Significant role in restoration failure – gap formation • secondary caries formation • marginal leakage • post-operative sensitivity • Counteract – lower shrinkage composites – incremental placement
  • 28. Composite Wear • Less wear – small particle size • less abrasion – heavier filled • less attrition – non-contact areas • 3 - 5 times less – less surface area – anterior location • premolars vs. molars
  • 29. Polish Mechanisms • Acquired polish – clinician induced • Inherent polish – ultimate surface
  • 30. Composite Selection • Anterior/stress (Class 4) – hybrid • mini- or midi-fill – hybrid/microfill • Anterior/non-stress (Class 3 or 5) – hybrid • mini-fill – microfill
  • 31. Composite Selection • Posterior composites –hybrid • mini- or midi-fill –reinforced microfill
  • 33. Packable Composites • Marketed for posterior use – increase in viscosity • better proximal contacts • handle like amalgam? • Subtle alteration of filler – shape – size – particle distribution
  • 34. Flowable Composites • Marketed – class 1, 3, 5 – liner • Particle size similar to hybrid composites • Reduced filler content – reduces viscosity
  • 35. Flowable Composites • Clinical applications – preventive resin restorations – small Class 5 – provisional repair – composite repair – Liners ??
  • 36. Future Composites • Low-shrinking monomers • Self-adhesive ?
  • 37. Composite Curing • Original composites (Chemical cured) • UV- Light curing • Visible light curing - “ Dual curing”
  • 38. Light curing • Quartz- Tungsten Halogen (QTH) • Light- emitting diode (LED) • Plasma Arc • Laser
  • 40. Curing equipment factors • Bulb degradation • Light reflector degradation • Optical filter degradation • Light guide fracture • Tip contamination • Sterilization problems ? – Infection control barriers
  • 41. Procedural factors • Light tip direction - adjacent to the surface • Access to restoration – light transmitting wedges • Distance from surface – 1-2mm ideally • Size of tip • Tip movement • Time of exposure – minimum of 20 secs
  • 42. Restoration factors • Restoration thickness – 1.5 to 2mm incrementally • Cavity design – C Factor • Filler amount – scatter light • Restoration shade – darker shades decrease depth of cure – 1mm increment, Increase curing time __ “ Post Curing”
  • 43. Curing methods • Stepped or Soft start - Start at low intensity 2-10 seconds and later increase intensity - Decreases stress, marginal leakage and fewer gaps - Increases mechanical properties - Controversial ?
  • 44. • Pulse delay technique • Used with final increment • Waiting period between exposures – shape occlusal surface • Improved physical properties?
  • 45. C- Factor – Cavity Configuration C=C= BONDED WALLSBONDED WALLS C-FACTORC-FACTOR UNBONDED WALLS
  • 46. Smooth surface restoration C=C= 11 55 C-FACTORC-FACTOR 0.20.2 BondedBonded UnbondedUnbonded
  • 47. Two walled cavity C=C= 22 44 C-FACTORC-FACTOR 0.50.5 CAVITY CLASSCAVITY CLASS IVIV BondedBonded UnbondedUnbonded
  • 48. Three walled cavity C=C= 33 33 C-FACTORC-FACTOR 11 CAVITY CLASSCAVITY CLASS IIIIII BondedBonded UnbondedUnbonded
  • 49. Four walled cavity C=C= 44 22 C-FACTORC-FACTOR 22 CAVITY CLASSCAVITY CLASS IIII BondedBonded UnbondedUnbonded
  • 50. Five walled cavity C=C= 55 11 C-FACTORC-FACTOR 55 CAVITY CLASSCAVITY CLASS V & IV & I BondedBonded UnbondedUnbonded
  • 51. C-Factor • Increasing C-Factor increases the shrinkage stress loading on the tooth-resin interface leading to de-bonding • Once failure occurs, post insertion sensitivity and recurrent caries can become a problem • C-Factor problem is a consequence of resin chemistry
  • 52. Possible solutions • Don’t cut G.V.Black style cavity preps • Bonded base or Sandwich techniqueBonded base or Sandwich technique • Incremental placementIncremental placement • Restoration sectioningRestoration sectioning
  • 53. Acid Etching / ConditioningAcid Etching / Conditioning
  • 54. History Buonocore 1955, applied acid to teeth ‘ Render the tooth surface more receptive to adhesion’
  • 55. Theories of Adhesion • Mechanical • micromechanical interlocking • Adsorption - chemical bonds • Primary - ionic and covalent • Secondary - hydrogen, van der Waals
  • 56. Acid Etchants / Conditioners • Citric acid • lactic acid • Maleic acid • EDTA • Phosphoric acid - a strong inorganic acid (30% - 50%) most commonly used for etching
  • 57. Conditioning Enamel • Removes 10 microns of surface and creates microporous layer • Three etching patterns - Type I – Core etching - Type II – Periphery etching - Type III – Mixed patterns • Resin tags - Macrotags - Microtags
  • 59. Important considerations • Type of acid • Acid Concentration • Etching time • Form of etchant • Enamel instrumented prior • Condition of enamel • Primary or permanent enamel • Prism or prismless enamel
  • 60. Conditioning Dentine • Chemical alteration of dentine • Objective is to remove the smear layer • Demineralizing the dentine to expose a microporous scaffold of collagen fibrils (Hybrid layer)
  • 62. Important considerations • Kind of acid • Application time • Acid concentration and pH • Distance between tubules • Type of dentine
  • 63. Acid Etching • Enamel • Selective Demineralization • Increases surface area • Increases life of composite • Decreases marginal staining • Decreases secondary caries • Decreases post-operative sensitivity • Permits efficient wetting by hydrophobic resin • Tag formation in microporosities • Dentine • Demineralizes dentine surface • Opens dentinal tubules • Exposes collagen • Conditions dentine for better wetting of the primer

Editor's Notes

  1. On the basis of this definition let us calculate and compare the c factor for different restorations. A smooth surface restoration can be a very shallow cavity on smooth surface without any definitive walls, or even a direct veneer can be an example of such a restoration.
  2. As we move from the smooth surface restorations to five walled cavity the bonded walls are increasing and so is the c factor.