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COMPOSITE RESINS
Dr Meenal Atharkar
MDS
Dept of Conservative Dentistry and Endodontics
CONTENTS
• Introduction
• History
• Evolution of composite resins
• Terminologies
• Applications
• Classification
CONTENTS
• Indications
• Contraindications
• Advantages
• Disadvantages
• Composition of composite
resins
• Properties
CONTENTS
• Properties
• Finishing and polishing of composites
• Repair of composites
• Description of various composites
• Composites according to curing procedure
• Curing lights
• Innovations in dental composites
• Conclusion
• References
INTRODUCTION
• Composite resins have made it possible to provide
patients with highly conservative and esthetic
restorations.
• Coupled with acid etching and bonding to tooth
structure, composite resin presently enjoy universal
application.
• Today, optimization of formulations, improvement in
properties and new techniques for placement have made
composite restorations more predictable.
INTRODUCTION
• The search for an ideal esthetic material for
restoring teeth has resulted in significant
improvements in both esthetic materials and
techniques for using them.
• Composites and the acid-etch technique
represent two major advances
• In 1959, Skinner wrote, "The esthetic quality of a
restoration may be as important to the mental
health of the patient as the biological and
technical qualities of the restoration are to his
physical or dental health."
HISTORY
HISTORY
• First half of 20th century- SILICATES
( now used only for deciduous teeth because they
become eroded within few years)
• Later in 20th century- ACRYLIC RESIN
(poor wear resistance and tended to shrink
severely during curing, which caused them to
pull away from the cavity walls, thereby
producing crevices or gaps that facilitate leakage
within the gaps, excessive thermal expansion
and contraction caused further stresses to
develop at the cavity margins when hot or cold
beverages and foods were consumed)
• PMMA based composites (polymethylmethacrylate):
(filler particles simply reduced the volume of polymer
resin without being bonded to the resin. Thus defects
developed between the particles and surrounding
resin, which led to leakage, staining and poor wear
resistance).
• 1962- BOWEN-Bisphenol A glycidyl
dimethacrylate (BIS-GMA):
• A monomer that forms a cross linked matrix that
is highly durable and a surface treatment
utilizing an organic silane compound called a
coupling agent to bond the filler particles to
resin matrix.
• 1970s- a category of now known as traditional
composites(conventional/ microfilled
composites) was developed.
(roughening of surface as a result of selective
abrasion of softer resin matrix surrounding the
harder filler particles)
EVOLUTION OF
COMPOSITES
TERMINOLOGIES
• Dental composite:
Highly cross-linked polymeric materials
reinforced by a dispersion of amorphous silica,
glass, crystalline, mineral, or organic resin filler
particles and/or short fibers bonded to the
matrix by a coupling agent
TERMINOLOGIES
• According to SKINNER:
• A composite material is a compound of two or
more distinctly different materials with
properties that are superior or intermediate to
those of the individual constituents.
TERMINOLOGIES
• According to PHILLIPS:
• Dental resin-based composites are structures
composed of three major components: a highly
cross-linked polymeric matrix reinforced by a
dispersion of glass, mineral, or resin filler particles
and/or short fibers bound to the matrix by coupling
agents. Such resins are used to restore and replace
dental tissue lost through disease or trauma and to
lute and cement crowns and veneers and other
indirectly made or prefabricated dental devices.
• According to DCNA:
• Composite resin is a three dimensional
combination of two or more chemically different
materials with a distinct interphase between
them.
• MARZOUK states that:
• Composites are all reinforced materials with
- A continuous (dispersion/ reinforced) phase
- An interrupted (dispersed/reinforcing) phase
• The continuous phase – Consists of the synthetic resin
macromolecules, i.e. it is a reaction product of Bisphenol A
and glycidyl methacrylate.
Other substitutes for BIS-GMA are :
• Modified BIS-GMA – by elimination of OH group.
• Urethane dimethacrylate.
• TEG-DMA.
Polymerization of this continuous phase brings about hardening
of the material which is in turn brought about by the initiators
and activators.
21
The Interrupted Phase
This may consist of either one or combination of the following :
• Macro- Ceramics.
• Colloidal And Micro-ceramics.
• Fabricated macro reinforcing phases with colloidal micro-
ceramic component bases.
22
• Macro-Ceramics – Consists of silicate based materials (SiO4),
e.g. quartz, fused silica, silicate glasses, crystalline lithium
aluminium silicate, (Radio-opaque) Ba-Al-boro-Si etc.
• Colloidal and Micro-Ceramics : Originally these consisted of
colloidal silicate forms of silicic acid and filler particle are
replaced by larger sized pyrogenic silica.
• The colloidal silica (as silicic acid) – formulated by a chemical
process of hydrolysis and preparation colloidal form diameter
not more than 0.04 micrometers.
23
Pyrogenic state – diameter – 0.05 – 1 micrometer.
• Colloidal or micro-ceramics are introduced into partially
thermo-chemically polymerized spherical particles of a resin
system.
• The interphase between the continuous and interrupted
phase is the most crucial in determining the final behavior of
these composite systems
24
APPLICATIONS
• Dental applications for resin-based composites
include
• cavity and crown restoration materials
• adhesive bonding agents
• pit and fissure sealants
• endodontic sealants
• bonding of ceramic veneers and
• cementation for crowns, bridges, and other
fixed prostheses.
CLASSIFICATION
I} Composites are usually divided into three types
based primarily on the size, amount, and
composition of the inorganic filler:
• (1) conventional composites,
• (2) microfill composites, and
• (3) hybrid composites
II} Based on the mean particle size of the major
filler:
• Traditional/conventional/macrofilled(8-12 um)
• Small particle (1-5 um)
• Microfilled (0.04-0.4um)
• Hybrid (0.6-1um)
III} Based on the filler particle size and
distribution:
• Megafilled (very large fillers)
• Macrofilled (10-100 um)
• Midifilled (1-10 um)
• Minifilled (0.1-1 um)
• Microfilled (0.01-0.1 um)
• Nanofilled (0.005-0.01 um)
IV} Based on method of polymerization:
• Self cured
• Light cured- ultraviolet light cured
- visible light cured
• Dual cured
• Stage curing composites- initial soft start
polymerization followed by complete
polymerization.
V} Based on mode
of presentation:
• Two paste system
• Single paste
system
• Powder liquid
system
VI} Based on use:
• Anterior composites
• Posterior composites
• Core buildups
• Luting composites
VII} Based on consistency:
• Light body- flowable
• Medium body- microfilled, hybrid, microhybrid
• Heavy body- packable
VIII} Based on generations:
1.First Generation Composites:
• Consist of macroceramic reinforce phases.
• Highest surface roughness.
• Highest proportion of destructive wear clinically (due to
dislodging of large ceramic particles).
2. Second Generation Composites:
• With colloidal and micro-ceramic phases in continous
resin
• Best surface texture of all composites.
• Strength and coefficient of thermal expansion are
unfavorable because of limited % age of reinforcers that
can be added without increasing viscosity beyond limits
of workability
• Wear resistance is better than first gen. due to dimension
proximity of dispersed particles to dispersion matrix
macromolecules .
3. Third Generation of Composite:
• Hybrid composite.
• Combination of macro and microcolloidal ceramic
reinforced in ratio of 75:25.
• Properties are intermediate to 1st and 2nd generations.
4. Fourth Generation of Composites :
• Also a hybrid composite.
• But instead of macro ceramic fillers they contain heat
cured, irregularly shaped highly reinforced composite
macro particles with a reinforcing phase of micro
ceramics.
• Fourth generation composites are very technique
sensitive.
5. Fifth Generation Composites:
• Hybrid composite.
• Continuous phase is reinforced with micro ceramics and
macro, spherical, heat cured highly reinforced composite
particles.
• The spherical shape of these macro ceramics improves
their wettability and consequently their chemical bonding
to the continuous phase of the final composite.
• Different size sphere ;improve packing factor.
• Specific shape – improve workability
6. Sixth Generation Composites:
• Hybrid type.
• Continuous phase is reinforced with a combination of
micro-ceramics and agglomerates of sintered
microceramics .
• best mechanical properties
• Least shrinkage , due to min. amount of continous phase
INDICATIONS:
• Class I, II cavities
• Class III,IV,V Cavities
• Class VI cavities
• Foundations or core buildups
• Esthetic enhancement procedures
• Luting cements
• Interim restorations
• Miscellaneous applications
CONTRAINDICATIONS
• High caries incidence and poor oral hygiene
• Heavy abnormal occlusal stresses
• Access and isolation difficulties
• Subgingival extensions
• Limited operator skill and knowledge
ADVANTAGES:
• Esthetics
• Conserve the tooth structure
• Adhesion
• Low thermal conductivity
• Universal application
• Command set
• Repairable
• Can be polished at the same appointment
DISADVANTAGES:
• Polymerization shrinkage
• Technique sensitivity
• Time consuming and expensive
• Difficult to finish and polish
• Increased coefficient of thermal expansion
COMPOSITION AND FUNCTION
• Dental composites are made up of three major
components:
• a highly cross-linked polymeric resin matrix
reinforced by a dispersion of glass, silica,
crystalline, metal oxide or resinreinforcing filler
particles or their combinations and/or short
fibers, which are bonded to the matrix by silane
coupling agents.
• MATRIX:
• The resin matrix in most dental composites is
based on a blend of aromatic and/or aliphatic
dimethacrylate monomers such as
• BIS-GMA
• urethane dimethacrylate (UDMA)
• They form highly cross-linked, strong, rigid, and
durable polymer structures.
• This matrix forms a continuous phase in which
the reinforcing filler is dispersed.
• UDMA and bis-GMA are highly viscous (800,000
centipoise, similar to honey on a cold day) and are
difficult to blend and manipulate.
• Thus, it is necessary to use varying proportions of
lower-molecular-weight highly fluid monomers such
as
• triethylene glycol dimethacrylate (TEGDMA, 5 to
30 centipoise) and other lower-molecular weight
dimethacrylates to blend with and dilute the viscous
components to attain resin pastes sufficiently fluid
for clinical manipulation and for incorporating
enough filler to reinforce the cured resin.
• FILLER:
• strengthen and reinforce composites
• reduce curing shrinkage and thermal expansion.
• generally between 30% to 70% by volume or
50% to 85% by weight of a composite.
• These include so-called “soft glass” and
borosilicate “hard glass”, fused quartz,
aluminum silicate, lithium aluminum silicate
(beta-eucryptite, which has a negative coefficient
of thermal expansion), ytterbium fluoride, and
barium (Ba), strontium (Sr), zirconium (Zr), and
zinc glasses.
• The latter five types of fillers impart radiopacity
because of their heavy metal atoms
• Quartz had been used extensively.
• It has the advantage of being chemically inert but it
is also very hard, making it abrasive to opposing
teeth or restorations as well as difficult to grind into
very fine particles; thus, it is also difficult to polish.
• amorphous silica has the same composition and
refractive index as quartz;
• however, it is not crystalline and not as hard, thus,
greatly reducing the abrasiveness of the composite
surface structure and improving its polishability
• For acceptable esthetics, the translucency of a composite
restoration must be similar to that of tooth structure.
• Thus, the index of refraction of the filler must closely
match that of the resin.
• For bis-GMA and TEGDMA, the refractive indices are
approximately 1.55 and 1.46, respectively
• a mixture of the two components in equal proportions
by weight yields a refractive index of approximately 1.50.
• Most of the glasses and quartz used for fillers have
refractive indices of approximately 1.50, which is
adequate for sufficient translucency
• Most commonly used- barium glass
• Glass fillers containing metals of high atomic
number provide radiopacity, they are not as
inert as quartz, amorphous silica and are slowly
leached and weakened in acidic liquids.
• Functions of fillers:
• Reinforcement
• Reduction of polymerization shrinkage
• Reduction in thermal expansion and contraction
• Control of workability/ viscocity
• Decreased water sorption
• Radiopacity
• COUPLING AGENT:
• The chemical bond between the two phases of the
composite is formed by a coupling agent.
• this is a difunctional surface-active compound that
adheres to filler particle surfaces and also coreacts
with the monomer forming the resin matrix.
• A properly applied coupling agent can impart
improved physical and mechanical properties and
inhibit leaching by preventing water from
penetrating along the filler-resin interface
• Although titanates and zirconates can be used as
coupling agents, organosilanes—such as γ-
methacryloxypropyl trimethoxysilane—are used
most commonly.
• In the presence of water, the methoxy groups (–
OCH3) are hydrolyzed to silanol (–Si–OH)
groups, which can bond with other silanols on
the filler surfaces by forming siloxane bonds (–
Si–O–Si–).
•
• The organosilane methacrylate groups form
covalent bonds with the resin when it is
polymerized, thereby completing the coupling
process.
• Proper coupling by means of organosilanes is
extremely important to the clinical performance
of resin-based composite restorative materials
• Functions:
• Impart improved physical and mechanical
properties.
• Inhibit leaching by preventing water from
penentrating along the filler resin interface.
• ACTIVATION/INITIATION SYSTEM:
• Both monomethacrylate and dimethacrylate
monomers polymerize by the addition
polymerization mechanism initiated by free
radicals.
• Free radicals can be generated by chemical
activation or by external energy activation (heat,
light, or microwave).
• INHIBITOR:
• minimize or prevent spontaneous or accidental
polymerization of monomers.
• Inhibitors have a strong reactivity potential with free
radicals.
• If a free radical is formed, for example, by brief exposure
to room lighting when the material is dispensed, the
inhibitor reacts with the free radical faster than the free
radical can react with the monomer.
• This prevents chain propagation by terminating the
reaction before the free radical is able to initiate
polymerization.
• After all of the inhibitor is consumed, chain propagation
can begin.
• A typical inhibitor is butylated hydroxytoluene
(BHT), which is used in concentrations on the
order of 0.01% by weight.
• BHT and similar free radical scavengers are also
used as food preservatives to prevent oxidation
and rancidity.
• Thus, inhibitors have two functions:
1. to extend the resin’s storage life and
2. to ensure sufficient working time.
• OPTICAL MODIFIERS:
• For a natural appearance, dental composites
must have visual shading and translucency
similar to the corresponding properties of tooth
structure.
• Shading is achieved by adding various pigments,
usually consisting of minute amounts of metal
oxide particles.
•
• For example, if a class IV incisal area is
reconstructed, the translucency of an
unmodified composite might allow too much
light to pass through the restoration.
• As a result, less light is reflected or scattered
back to the observer, who perceives the incisal
edge as too dark.
• This deficiency can be corrected by adding an
opacifier
• However, if an excessive amount of opacifier is
added, too much light may be reflected and the
observer then perceives that the restoration is “too
white,” or more correctly, “too high in value”.
• To increase the opacity, the manufacturer adds
titanium dioxide and aluminum oxide to composites
in minute amounts (0.001% to 0.007% by weight).
• It is important to realize that all optical modifiers
affect light transmission through a composite.
• Thus, darker shades and greater opacities have a
decreased depth of light-curing ability and
require either an increased exposure time or a
thinner layer when cured.
• Studies have shown that for optimal
polymerization, resins with darker shades and
opacifiers should be placed in thinner layers.
• This consideration has added importance when
a bonding agent covered by a composite layer is
being cured.
PROPERTIES
2. MATRIX CONSTRAINT:
• the presence of filler particles bonded to the matrix
via coupling agents reduces thermal expansion and
contraction of the composite.
• When thermal stresses arise, the interfacial bond
and the presence of a filler with a lower coefficient of
thermal expansion (nearly zero in some cases)
prevents or reduces the contraction or expansion of
the matrix.
• Thus, during expansion, while the space occupied by
the filler tries to increase, the filler with lower
coefficient of expansion does not—and since the
filler is chemically bonded to the matrix, it prevents
the space from getting larger and hence prevents or
reduces the expansion
• Conversely, during cooling, the matrix contracts
and decreases the space occupied by the filler,
but since the filler occupies that space,
contraction is prevented or reduced.
• Thus the filler particles not only lower thermal
expansion and contraction by simply occupying
space that polymers, which are susceptible to
thermal expansion, would otherwise have
occupied but also constrains the interfacial bond
from expanding thermally
• This constraint does have its limits.
• During expansion, the composite can fracture within
the matrix because of the added tension caused by
the nonexpansion of the filler particle, within the
filler particle, or at the interfacial bond, depending
on whether the interfacial bond is stronger than the
fracture toughness of the filler or the matrix.
• In contraction, the composite can fracture within
the matrix or within the filler particle, depending on
which is weaker
3. TOUGHNESS:
• The strength of composites is highly dependent on the
ability of the coupling agent to transfer stresses from the
weak matrix to the strong filler particles.
• Without the coupling agent, the filler particles cannot
absorb stresses in the matrix and act as if they were
voids, thereby weakening instead of strengthening the
matrix.
• Thus a crack traveling through the matrix simply
bypasses the particles.
• The energy required to detour around noncoupled
particles is low because the lack of coupling at the
particle-matrix interface makes this interface behave the
same as an already existing “crack.”
• Consequently, in a true composite, the matrix and filler
are chemically bonded.
• As the crack propagates to a bonded filler
particle, the crack must pass around the particle,
since it is stronger than the matrix and the
interfacial bond.
• Thus the path the crack must take and the total
new surface area that the crack must form is
increased; therefore the energy needed for the
crack to propagate is increased.
• This makes the composite tougher.
• If the interfacial bond is weaker than the matrix, a
process of crack blunting occurs.
• As the crack propagates to the weak interface, a void or
tear opens up in front of the advancing crack because of
the stresses that the weak bond experiences.
• However, this void is perpendicular to the propagating
crack; thus when the crack arrives, the tip of the crack
has been blunted and significantly more stress is
required to propagate the crack.
• Note that the use of a cross-linked polymer matrix also
increases toughness, since it prevents the polymer chains
from being drawn and separated as the crack propagates.
• However, the material then becomes brittle.
4. CURING SHRINKAGE AND
SHRINKAGE STRESS:
• Curing shrinkage arises as the monomer is
converted to polymer and the free space it
occupies reduces (approximately 20% less than
that among unreacted monomers).
• In turn, this polymerization shrinkage produces
unrelieved stresses in the resin after it reaches
the “gelation” point and begins to harden.
• The polymerization shrinkage and resultant
stress can be affected by the
• (1) total volume of the composite material,
• (2) type of composite,
• (3) polymerization speed, and
• (4) ratio of bonded/nonbonded surfaces or the
configuration of the tooth preparation (C-
factor).
• These stresses tend to develop at the
tissue/composite interface, weakening the bond,
and eventually producing a gap at the
restoration margins.
• Consequently the risk for marginal leakage and
the ensuing problems of marginal staining and
secondary caries are exacerbated.
• Undoubtedly this is one of the greatest problems
of composites used for class II and class V
restorations.
• Traditionally this problem has been combated in
two ways.
• First, larger monomers used to “dilute” the number
of double bonds that need to be reacted.
• Bis-GMA and UDMA have five times or more the
molecular weight of methyl methacrylate (MMA), so
the density of methacrylate double-bond groups is
approximately two-fifths as high in MMA.
• This reduces polymerization shrinkage
proportionately.
• Reduction of Shrinkage Stresses:
• light-activated resins have overcome many of the
deficiencies of chemically activated resins, including
lack of control over working time, color shift
(yellowing), and porosity from mixing the two-part
system.
• However, the internal pores in chemically cured
resins act to relax residual stresses that build up
during curing (the pores enlarge during hardening
and reduce the concentration of stresses at the
margins).
• Also, the slower curing rate of chemical
activation allows a larger portion of the
shrinkage to be compensated by internal flow
among the developing polymer chains before
extensive cross-linking occurs (i.e., before
gelation).
• After the gel point, stresses cannot be relieved
but instead continue to increase and concentrate
within the resin and the tooth structure adjacent
to the bonded surfaces
• Two general approaches have been followed in seeking
to overcome the problem of stress concentration and
marginal failure experienced with light-activated resins:
• (1) reduction in volume contraction by altering the
chemistry and/or composition of the resin system, and
• (2) clinical techniques designed to offset the effects of
polymerization shrinkage.
• The former is the more desirable solution, and intensive
research and development efforts are currently in
progress to develop resins with low shrinkage and low
thermal expansion.
• These techniques are associated with:
a)incremental buildup and
b)control of the curing rate
• A)Incremental Buildup and Cavity
Configuration:
• One technique attempts to reduce the C-factor,
which is related to the geometry of the cavity
preparation and represented as the ratio of
bonded to nonbonded surface areas.
• Residual polymerization stress increases directly
with this ratio.
• During curing, shrinkage leaves the bonded cavity
surfaces in a state of stress; the nonbonded, free
surfaces (i.e., those that reproduce the original
external tooth anatomy) relax some of the stress by
contracting inward toward the bulk of the material.
• A layering technique in which the restoration is built
up in increments, curing one layer at a time,
effectively reduces polymerization stress by
minimizing the C-factor.
• That is, thinner layers reduce bonded surface
area and maximize nonbonded surface area,
thus minimizing the associated C-factor.
• an incremental technique overcomes both
limited depth of cure and residual stress
concentration but adds to the time and difficulty
of placing a restoration
• B) Soft-Start, Ramped Curing, and Delayed Curing:
• Another approach that is used to offset
photopolymerization stress buildup is to follow the
example of chemically initiated systems by
providing an initial low rate of polymerization,
thereby extending the time available for stress
relaxation before reaching the gel point.
• This can be accomplished by using a soft-start
technique, whereby curing begins at low light
intensity and finishes with high intensity.
• In delayed curing, the restoration is initially
incompletely cured at low intensity.
• The clinician then sculpts and contours the resin to
the correct occlusion and later applies a second
exposure of light for the final cure.
• This delay allows substantial stress relaxation to
take place.
• The longer the time available for relaxation, the
lower is the residual stress.
• Delayed curing and exponential ramp curing appear
to provide the greater reductions in curing stress but
do require more time.
• In response to this situation, care should be taken
when high-intensity lamps are used.
• Increased lamp intensity allows for shorter
exposure times for a given depth of cure in a
particular shade and type of resin.
• Curing depths equivalent to that of a 500-mW/cm2
QTH lamp (2 mm at 40 seconds) have been
demonstrated using an exposure time of 10 seconds
with certain PAC lights and 5 seconds with an argon
laser.
• Thus, these high-intensity lamps should, in
principle, provide substantial savings in chair time..
• However, a high-intensity short exposure time
causes an accelerated rate of curing, which
inevitably leads to substantial residual stress
buildup due to inherently less time for stress
relaxation mechanisms to take place.
• Because of these trade-offs, it would appear that
little advantage is to be gained by ramped,
delayed, or softstart curing techniques.
PROPERTIES:
• 1.DEGREE OF CONVERSION (DC):
2. CURING SHRINKAGE AND
SHRINKAGE STRESS
Factors affecting stress development:
Polymerization shrinkage stress
C factor:
• Although wear rate differences of 10 to 20 µm/
year may seem small for posterior composites,
this wear rate still amounts to 0.1 to 0.2 mm
more than enamel over 10 years.
• Thus, it is important to be cautious in selecting
the clinical cases to be treated with posterior
composites.
6. LONGEVITY OF COMPOSITES:
• The most commonly cited reasons for the failure
of composites in clinical studies are
• secondary caries,
• fracture,
• marginal deficiencies, and
• wear.
7. PLACEMENT TIME OF COMPOSITES:
• Although the performance of posterior
composites has greatly improved during the past
decade relative to amalgams, the placement time
is significantly higher for composites.
• The placement time of ceramic and composite
inlays is significantly higher than that for either
amalgam or composite restorations.
8. BIOCOMPATIBILITY OF COMPOSITES:
• Concerns about the biocompatibility of
restorative materials usually relate to the effects
on the pulp from two aspects:
(1) the inherent chemical toxicity of the material
(2) the marginal leakage of oral fluids.
• If a clinician attempts to polymerize too thick a
layer of resin or if the exposure time to the light
is inadequate (as discussed previously), the
uncured or poorly cured material can release
leachable constituents adjacent to the pulp.
• Bisphenol A Toxicity:
• Bisphenol A (BPA), a precursor of bis-GMA, has
been shown to be a xenoestrogen, a synthetic
compound that mimics the effects of estrogen by
having an affinity for estrogen receptors.
• BPA and other endocrine-disrupting chemicals
(EDCs) have been shown to cause reproductive
anomalies, especially in the developmental
stages of fetal wildlife.
• .
• 9. MECHANICAL PROPERTIES:
• MOE is lower for microfilled and flowable
composites than for hybrid composites.
• 10. LINEAR COEFFICIENT OF THERMAL
EXPANSION:
• They have higher COTE than that of tooth
structure. So they expand and contract more
than enamel and dentin when subjected to
temperature changes.
• This increases marginal gaps and effects of
polymerization shrinkage.
• As the filler content of composite resins
increases, the coefficient of thermal expansion
reduces.
• 11. WATER SORPTION:
• When resin content is high, the water sorption is
increased.
• Water sorption makes the resin matrix to swell
leading to filler debonding.
• 12. SOLUBITLITY:
• 0.5-1.1 mg/cm sq.
• 13. MARGINAL INTEGRITY:
• More if margins are on enamel and dentin.
• Less if margins are on root surfaces.
• 14. RADIOPACITY:
• It is due to glass fillers containing heavy metal
atoms like barium, strontium and zirconium.
FINISHING OF COMPOSITES
• The term finishing usually refers to the process of
adapting the restorative material to the tooth (e.g.,
removing overhangs and shaping occlusal surfaces),
whereas polishing refers to removing surface
irregularities to achieve the smoothest possible
surface.
• Residual surface roughness can encourage bacterial
growth, which can lead to a myriad of problems
including secondary caries, gingival inflammation,
and surface staining
• Research has been conducted to examine the
effect of several significant factors on the finish
and polish of a composite restoration:
• (1) environment,
• (2) delayed versus immediate finish,
• (3) the types of materials, and
• (4) surface coating and sealing
REPAIR OF COMPOSITES
• Composites can be repaired by replacing lost
material.
• This is a useful procedure for correcting defects
or altering contours on existing restorations.
• When a restoration has just been placed and
polymerized, it may still have an oxygen-
inhibited layer of resin on the surface.
• Additions of new composite can be made directly
to this layer because this represents, in essence,
an excellent bonding substrate.
• Even after the restoration has been polished,
adding more material can still repair a defect.
• A restoration that has just been cured and
polished may still have more than 50% of
unreacted methacrylate groups to copolymerize
with the newly added material
• As the restoration ages, fewer and fewer
methacrylate groups remain and greater cross-
linking reduces the ability of fresh monomer to
penetrate the matrix.
• The strength of the bond between the original
material and the new resin decreases in direct
proportion to the time that has elapsed between
polymerization and addition of the new resin.
USE OF COMPOSITES AS RESIN VENEERS
• The first resin veneers were mechanically
bonded to metal substrates using wire loops or
retention beads.
• Prosthetic resin-veneering materials have
several advantages and disadvantages compared
with ceramics.
• The advantages include
• ease of fabrication,
• predictable intraoral reparability, and
• less wear of opposing teeth or restorations.
• The drawbacks include
• low proportional limit and
• pronounced plastic deformation, which
contribute to distortion on occlusal loading.
• Leakage of oral fluids and staining below the
veneers, particularly those attached
mechanically, are caused by dimensional
changes from water sorption, heating, and
cooling.
• Surface staining and intrinsic discoloration tend
to occur with these resins
• The resins are used as preformed laminate
veneers, in which resin shells are adjusted by
grinding and the contoured facing is bonded to
tooth structure using the acid-etching technique
with either chemically activated, visible
light−activated, or dual-cure luting resin
cements.
DESCRIPTION OF COMPOSITES:
• 1)Conventional Composites:
• Conventional composites generally contain
approximately 75% to 80% inorganic filler by
weight.
• Particle size-8um.
• large size
• extreme hardness of the filler particles,
• rough surface texture.
• Wears at a faster rate.
• 2)Microfill Composites:
• In the late 1970s the microfill, or "polishable,"
composites were introduced.
• These materials were designed to replace the
rough surface characteristic of conventional
composites with a smooth, lustrous surface
similar to tooth enamel.
• contain colloidal silica particles whose average
diameter ranges from 0.01 to 0.04 um
• this small particle size results in a smooth,
polished surface in the finished restoration that
is less receptive to plaque or extrinsic staining.
• Typically, microfill composites have an inorganic
filler content of approximately 35% to 60% by
weight.
•
• physical and mechanical characteristics are
somewhat inferior.
• very wear resistant.
• low modulus of elasticity may allow microfill
composite restorations to flex during tooth
flexure, thus better protecting the bonding
interface.
•
• 3)Hybrid Composites:
• inorganic filler content of approximately 75% to
85% by weight.
• The filler is typically a mixture of microfiller and
small filler particles that results in a
considerably smaller average particle size (0.4 to
1 um) than that of conventional composites.
• Because of the relatively high content of
inorganic fillers, the physical and mechanical
characteristics are generally superior
• Hybrid composites currently are the
predominant direct esthetic restorative
materials used.
• 4)Small (Fine) Particle Composites:
• mean particle diameters between 0.1 and 10 µm
(minifiller and midifiller).
• cannot be polished to a high gloss.
• filler loadings are as high as or higher (77% to 88%)
than those of macrofilled composites, which
provides a high degree of hardness and strength but
also brittleness.
• Its excellent balance among polishability,
appearance, and durability make this category
suitable for general anterior use
• 5)Microfilled Composites:
• agglomerates of 0.01- to 0.1-µm inorganic
colloidal silica particles embedded in 5- to 50-
Âľm resin filler particles.
• Such a filler is made by a pyrolytic precipitation
process where a silicon compound such as SiCl4
is burned in an oxygen/hydrogen atmosphere to
form macromolecular chains of colloidal silica
resulting in amorphous silica
• However, these particles, because of their
extremely small size, have extremely large
surface areas ranging from 50 to 400 m2 per
gram.
• In addition, the pyrolytic process results in
particle “agglomeration” into long, molecular-
scale chains.
• In this way the overall inorganic filler content of the
final, cured composite is increased to about 50% by
weight
• However, a major shortcoming of these
materials is that the bond between the
composite particles and the clinically cured
matrix is relatively weak, facilitating wear by a
chipping mechanism.
• not generally suitable for use as stress-bearing
surfaces.
• .
• Microfilled composites are the resins of choice
for restoring teeth with carious lesions in
smooth surfaces (classes III and V) but not in
stress-bearing situations (classes II and IV).
•
• 6) nanofilled composites:
• Filler particle size-0.005-0.01 um.
• Fillers- zirconium, silica, nanosilica particles
• Filler distribution as high as 79.5% by weight.
• Lesser polymerization shrinkage of 1.5-2%.
• 7)Flowable Composites:
• A modification of the small-particle composite
and hybrid composite results in the so-called
flowable composites, which have become
popular since 1995.
• lower viscosity through a reduced filler loading,
which enables the resin to flow readily, spread
uniformly, intimately adapt to a cavity form, and
produce the desired dental anatomy.
•
• 8)Condensable (Packable) Composites:
• condensable composites (also known as
packable composites) were developed by
adjusting their filler distribution to increase the
strength and stiffness of the uncured material
and provide a consistency and handling
characteristics.
• Specifically the packable/condensable
characteristics are derived from the inclusion of
elongated, fibrous filler particles of about 100
Âľm in length and/or rough-textured surfaces or
branched geometries that tend to interlock and
resist flow.
• This causes the uncured resin to be stiff and
resistant to slumping yet moldable.
• larger than average filler particles (15 to 80 µm)
are used.
Composites based on curing
procedure:
Based on type of curing:
• Chemical cure
• UV light cured
• Visible light cured
• Dual cure
• Tri cure
• Heat and pressure cured
• 1) chemically cures composites:
• Self cure/ autocure composites.
• 2 paste- one- initiator- benzoyl peroxide
• other- activator- N.N. dimethyl P-
toluidine
• Light activation of composites:
• Single paste which has both photoinitiator and
activator.
• UV light< visible light curing
Difference between UV light and
visible light curing
Curing lights:
1. High intensity quartz-tungsten- halogen (QTH )
lamps.
• Faster curing.
• Polymerization shrinkage –high
• Produce soft start polymerization and gradually
increase to maximum intensity through ramped
program.
2. Plasma arc curing(PAC LIGHTS)
• 2 tungsten electrodes separated by a small gap,
between which high voltage is created.
• Spark ionizes xenon gas from environment to
produce conducive gas- plasma.
• Polymerize composites in 6-10 secs.
• Drawbacks- increased heat- rise in pulpal temp
• - expensive
• - increase polymerization shrinkage
stresses.
3. Light emitting diodes(LED)
• Blue light(455-486nm)
• Argon laser curing:
• Emit blue light( 457-502 nm)
• Dual Cure composites:
• Consists of 2 light curable pastes
• BPO and aromatic tertiary amine
• Light curing – promoted by amine/CQ
combination
• Chemical- amine/BPO interaction
• APPLICATION:
• Cementation of bulky ceramic inlays
Recent advances in composite resins
Advances in direct composite
resin materials
Advances in indirect
composite resin materials
• Flowable composites
• Packable composites
• Ormocers
• Ion releasing composite resin
• Nanofilled composites
• Compomers
• Silorane composites
• Ceromer
• Single crystal modified
composites
• Fiber reinforced composites
INNOVATIONS IN COMPOSITES:
Nanofilled composites
Chitosan composites
• Single crystal modified composites:
• Symmetric shapes.
• Improved properties like:
1.High flexural strength
2.Increased fracture toughness
3.High modulus of elasticity
4.Increased hardness
• Used for inlay and onlay restorations.
• Fiber reinforced composites:
• 1998
• Fiber/ glass/ polyethylene and resin matrix is
coupled during the manufacture of composite
resins.
• Properties:
1. Very high compressive strength
2. High flexural strength
CONCLUSION
• Composites have acquired a prominent place
among filling materials employed in direct
techniques.
• It should not be forgotten that they are highly
technique sensitive, hence the need to control
certain aspects: correct indication, good
isolation, choice of right composite for each
situation, use of a good procedure for bonding to
the dental tissues and proper curing are
essential if satisfactory clinical results are to be
achieved.
REFERENCES
Art & science of operative dentistry- Sturdavent's
Dental materials – Phillips
Fundamentals of operative dentistry- Summit
Operative dentistry- Marzouk
Wikipedia
199
Composites

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Composites

  • 1.
  • 2. COMPOSITE RESINS Dr Meenal Atharkar MDS Dept of Conservative Dentistry and Endodontics
  • 3. CONTENTS • Introduction • History • Evolution of composite resins • Terminologies • Applications • Classification
  • 4. CONTENTS • Indications • Contraindications • Advantages • Disadvantages • Composition of composite resins • Properties
  • 5. CONTENTS • Properties • Finishing and polishing of composites • Repair of composites • Description of various composites • Composites according to curing procedure • Curing lights • Innovations in dental composites • Conclusion • References
  • 6. INTRODUCTION • Composite resins have made it possible to provide patients with highly conservative and esthetic restorations. • Coupled with acid etching and bonding to tooth structure, composite resin presently enjoy universal application. • Today, optimization of formulations, improvement in properties and new techniques for placement have made composite restorations more predictable.
  • 7. INTRODUCTION • The search for an ideal esthetic material for restoring teeth has resulted in significant improvements in both esthetic materials and techniques for using them. • Composites and the acid-etch technique represent two major advances
  • 8. • In 1959, Skinner wrote, "The esthetic quality of a restoration may be as important to the mental health of the patient as the biological and technical qualities of the restoration are to his physical or dental health."
  • 10. HISTORY • First half of 20th century- SILICATES ( now used only for deciduous teeth because they become eroded within few years)
  • 11. • Later in 20th century- ACRYLIC RESIN (poor wear resistance and tended to shrink severely during curing, which caused them to pull away from the cavity walls, thereby producing crevices or gaps that facilitate leakage within the gaps, excessive thermal expansion and contraction caused further stresses to develop at the cavity margins when hot or cold beverages and foods were consumed)
  • 12. • PMMA based composites (polymethylmethacrylate): (filler particles simply reduced the volume of polymer resin without being bonded to the resin. Thus defects developed between the particles and surrounding resin, which led to leakage, staining and poor wear resistance).
  • 13. • 1962- BOWEN-Bisphenol A glycidyl dimethacrylate (BIS-GMA): • A monomer that forms a cross linked matrix that is highly durable and a surface treatment utilizing an organic silane compound called a coupling agent to bond the filler particles to resin matrix.
  • 14. • 1970s- a category of now known as traditional composites(conventional/ microfilled composites) was developed. (roughening of surface as a result of selective abrasion of softer resin matrix surrounding the harder filler particles)
  • 16. TERMINOLOGIES • Dental composite: Highly cross-linked polymeric materials reinforced by a dispersion of amorphous silica, glass, crystalline, mineral, or organic resin filler particles and/or short fibers bonded to the matrix by a coupling agent
  • 17. TERMINOLOGIES • According to SKINNER: • A composite material is a compound of two or more distinctly different materials with properties that are superior or intermediate to those of the individual constituents.
  • 18. TERMINOLOGIES • According to PHILLIPS: • Dental resin-based composites are structures composed of three major components: a highly cross-linked polymeric matrix reinforced by a dispersion of glass, mineral, or resin filler particles and/or short fibers bound to the matrix by coupling agents. Such resins are used to restore and replace dental tissue lost through disease or trauma and to lute and cement crowns and veneers and other indirectly made or prefabricated dental devices.
  • 19. • According to DCNA: • Composite resin is a three dimensional combination of two or more chemically different materials with a distinct interphase between them.
  • 20. • MARZOUK states that: • Composites are all reinforced materials with - A continuous (dispersion/ reinforced) phase - An interrupted (dispersed/reinforcing) phase
  • 21. • The continuous phase – Consists of the synthetic resin macromolecules, i.e. it is a reaction product of Bisphenol A and glycidyl methacrylate. Other substitutes for BIS-GMA are : • Modified BIS-GMA – by elimination of OH group. • Urethane dimethacrylate. • TEG-DMA. Polymerization of this continuous phase brings about hardening of the material which is in turn brought about by the initiators and activators. 21
  • 22. The Interrupted Phase This may consist of either one or combination of the following : • Macro- Ceramics. • Colloidal And Micro-ceramics. • Fabricated macro reinforcing phases with colloidal micro- ceramic component bases. 22
  • 23. • Macro-Ceramics – Consists of silicate based materials (SiO4), e.g. quartz, fused silica, silicate glasses, crystalline lithium aluminium silicate, (Radio-opaque) Ba-Al-boro-Si etc. • Colloidal and Micro-Ceramics : Originally these consisted of colloidal silicate forms of silicic acid and filler particle are replaced by larger sized pyrogenic silica. • The colloidal silica (as silicic acid) – formulated by a chemical process of hydrolysis and preparation colloidal form diameter not more than 0.04 micrometers. 23
  • 24. Pyrogenic state – diameter – 0.05 – 1 micrometer. • Colloidal or micro-ceramics are introduced into partially thermo-chemically polymerized spherical particles of a resin system. • The interphase between the continuous and interrupted phase is the most crucial in determining the final behavior of these composite systems 24
  • 25. APPLICATIONS • Dental applications for resin-based composites include • cavity and crown restoration materials • adhesive bonding agents • pit and fissure sealants • endodontic sealants • bonding of ceramic veneers and • cementation for crowns, bridges, and other fixed prostheses.
  • 26.
  • 27. CLASSIFICATION I} Composites are usually divided into three types based primarily on the size, amount, and composition of the inorganic filler: • (1) conventional composites, • (2) microfill composites, and • (3) hybrid composites
  • 28. II} Based on the mean particle size of the major filler: • Traditional/conventional/macrofilled(8-12 um) • Small particle (1-5 um) • Microfilled (0.04-0.4um) • Hybrid (0.6-1um)
  • 29. III} Based on the filler particle size and distribution: • Megafilled (very large fillers) • Macrofilled (10-100 um) • Midifilled (1-10 um) • Minifilled (0.1-1 um) • Microfilled (0.01-0.1 um) • Nanofilled (0.005-0.01 um)
  • 30.
  • 31. IV} Based on method of polymerization: • Self cured • Light cured- ultraviolet light cured - visible light cured • Dual cured • Stage curing composites- initial soft start polymerization followed by complete polymerization.
  • 32. V} Based on mode of presentation: • Two paste system • Single paste system • Powder liquid system
  • 33. VI} Based on use: • Anterior composites • Posterior composites • Core buildups • Luting composites
  • 34. VII} Based on consistency: • Light body- flowable • Medium body- microfilled, hybrid, microhybrid • Heavy body- packable
  • 35. VIII} Based on generations: 1.First Generation Composites: • Consist of macroceramic reinforce phases. • Highest surface roughness. • Highest proportion of destructive wear clinically (due to dislodging of large ceramic particles).
  • 36. 2. Second Generation Composites: • With colloidal and micro-ceramic phases in continous resin • Best surface texture of all composites. • Strength and coefficient of thermal expansion are unfavorable because of limited % age of reinforcers that can be added without increasing viscosity beyond limits of workability • Wear resistance is better than first gen. due to dimension proximity of dispersed particles to dispersion matrix macromolecules .
  • 37. 3. Third Generation of Composite: • Hybrid composite. • Combination of macro and microcolloidal ceramic reinforced in ratio of 75:25. • Properties are intermediate to 1st and 2nd generations.
  • 38. 4. Fourth Generation of Composites : • Also a hybrid composite. • But instead of macro ceramic fillers they contain heat cured, irregularly shaped highly reinforced composite macro particles with a reinforcing phase of micro ceramics. • Fourth generation composites are very technique sensitive.
  • 39. 5. Fifth Generation Composites: • Hybrid composite. • Continuous phase is reinforced with micro ceramics and macro, spherical, heat cured highly reinforced composite particles. • The spherical shape of these macro ceramics improves their wettability and consequently their chemical bonding to the continuous phase of the final composite. • Different size sphere ;improve packing factor. • Specific shape – improve workability
  • 40. 6. Sixth Generation Composites: • Hybrid type. • Continuous phase is reinforced with a combination of micro-ceramics and agglomerates of sintered microceramics . • best mechanical properties • Least shrinkage , due to min. amount of continous phase
  • 41. INDICATIONS: • Class I, II cavities • Class III,IV,V Cavities • Class VI cavities • Foundations or core buildups • Esthetic enhancement procedures • Luting cements • Interim restorations • Miscellaneous applications
  • 42. CONTRAINDICATIONS • High caries incidence and poor oral hygiene • Heavy abnormal occlusal stresses • Access and isolation difficulties • Subgingival extensions • Limited operator skill and knowledge
  • 43. ADVANTAGES: • Esthetics • Conserve the tooth structure • Adhesion • Low thermal conductivity • Universal application • Command set • Repairable • Can be polished at the same appointment
  • 44. DISADVANTAGES: • Polymerization shrinkage • Technique sensitivity • Time consuming and expensive • Difficult to finish and polish • Increased coefficient of thermal expansion
  • 45. COMPOSITION AND FUNCTION • Dental composites are made up of three major components: • a highly cross-linked polymeric resin matrix reinforced by a dispersion of glass, silica, crystalline, metal oxide or resinreinforcing filler particles or their combinations and/or short fibers, which are bonded to the matrix by silane coupling agents.
  • 46. • MATRIX: • The resin matrix in most dental composites is based on a blend of aromatic and/or aliphatic dimethacrylate monomers such as • BIS-GMA • urethane dimethacrylate (UDMA) • They form highly cross-linked, strong, rigid, and durable polymer structures. • This matrix forms a continuous phase in which the reinforcing filler is dispersed.
  • 47. • UDMA and bis-GMA are highly viscous (800,000 centipoise, similar to honey on a cold day) and are difficult to blend and manipulate. • Thus, it is necessary to use varying proportions of lower-molecular-weight highly fluid monomers such as • triethylene glycol dimethacrylate (TEGDMA, 5 to 30 centipoise) and other lower-molecular weight dimethacrylates to blend with and dilute the viscous components to attain resin pastes sufficiently fluid for clinical manipulation and for incorporating enough filler to reinforce the cured resin.
  • 48. • FILLER: • strengthen and reinforce composites • reduce curing shrinkage and thermal expansion. • generally between 30% to 70% by volume or 50% to 85% by weight of a composite.
  • 49. • These include so-called “soft glass” and borosilicate “hard glass”, fused quartz, aluminum silicate, lithium aluminum silicate (beta-eucryptite, which has a negative coefficient of thermal expansion), ytterbium fluoride, and barium (Ba), strontium (Sr), zirconium (Zr), and zinc glasses. • The latter five types of fillers impart radiopacity because of their heavy metal atoms
  • 50. • Quartz had been used extensively. • It has the advantage of being chemically inert but it is also very hard, making it abrasive to opposing teeth or restorations as well as difficult to grind into very fine particles; thus, it is also difficult to polish. • amorphous silica has the same composition and refractive index as quartz; • however, it is not crystalline and not as hard, thus, greatly reducing the abrasiveness of the composite surface structure and improving its polishability
  • 51. • For acceptable esthetics, the translucency of a composite restoration must be similar to that of tooth structure. • Thus, the index of refraction of the filler must closely match that of the resin. • For bis-GMA and TEGDMA, the refractive indices are approximately 1.55 and 1.46, respectively • a mixture of the two components in equal proportions by weight yields a refractive index of approximately 1.50. • Most of the glasses and quartz used for fillers have refractive indices of approximately 1.50, which is adequate for sufficient translucency
  • 52. • Most commonly used- barium glass • Glass fillers containing metals of high atomic number provide radiopacity, they are not as inert as quartz, amorphous silica and are slowly leached and weakened in acidic liquids.
  • 53.
  • 54.
  • 55. • Functions of fillers: • Reinforcement • Reduction of polymerization shrinkage • Reduction in thermal expansion and contraction • Control of workability/ viscocity • Decreased water sorption • Radiopacity
  • 56. • COUPLING AGENT: • The chemical bond between the two phases of the composite is formed by a coupling agent. • this is a difunctional surface-active compound that adheres to filler particle surfaces and also coreacts with the monomer forming the resin matrix. • A properly applied coupling agent can impart improved physical and mechanical properties and inhibit leaching by preventing water from penetrating along the filler-resin interface
  • 57. • Although titanates and zirconates can be used as coupling agents, organosilanes—such as Îł- methacryloxypropyl trimethoxysilane—are used most commonly. • In the presence of water, the methoxy groups (– OCH3) are hydrolyzed to silanol (–Si–OH) groups, which can bond with other silanols on the filler surfaces by forming siloxane bonds (– Si–O–Si–). •
  • 58. • The organosilane methacrylate groups form covalent bonds with the resin when it is polymerized, thereby completing the coupling process. • Proper coupling by means of organosilanes is extremely important to the clinical performance of resin-based composite restorative materials
  • 59. • Functions: • Impart improved physical and mechanical properties. • Inhibit leaching by preventing water from penentrating along the filler resin interface.
  • 60. • ACTIVATION/INITIATION SYSTEM: • Both monomethacrylate and dimethacrylate monomers polymerize by the addition polymerization mechanism initiated by free radicals. • Free radicals can be generated by chemical activation or by external energy activation (heat, light, or microwave).
  • 61. • INHIBITOR: • minimize or prevent spontaneous or accidental polymerization of monomers. • Inhibitors have a strong reactivity potential with free radicals. • If a free radical is formed, for example, by brief exposure to room lighting when the material is dispensed, the inhibitor reacts with the free radical faster than the free radical can react with the monomer. • This prevents chain propagation by terminating the reaction before the free radical is able to initiate polymerization. • After all of the inhibitor is consumed, chain propagation can begin.
  • 62. • A typical inhibitor is butylated hydroxytoluene (BHT), which is used in concentrations on the order of 0.01% by weight. • BHT and similar free radical scavengers are also used as food preservatives to prevent oxidation and rancidity. • Thus, inhibitors have two functions: 1. to extend the resin’s storage life and 2. to ensure sufficient working time.
  • 63. • OPTICAL MODIFIERS: • For a natural appearance, dental composites must have visual shading and translucency similar to the corresponding properties of tooth structure. • Shading is achieved by adding various pigments, usually consisting of minute amounts of metal oxide particles. •
  • 64. • For example, if a class IV incisal area is reconstructed, the translucency of an unmodified composite might allow too much light to pass through the restoration. • As a result, less light is reflected or scattered back to the observer, who perceives the incisal edge as too dark. • This deficiency can be corrected by adding an opacifier
  • 65. • However, if an excessive amount of opacifier is added, too much light may be reflected and the observer then perceives that the restoration is “too white,” or more correctly, “too high in value”. • To increase the opacity, the manufacturer adds titanium dioxide and aluminum oxide to composites in minute amounts (0.001% to 0.007% by weight). • It is important to realize that all optical modifiers affect light transmission through a composite.
  • 66. • Thus, darker shades and greater opacities have a decreased depth of light-curing ability and require either an increased exposure time or a thinner layer when cured. • Studies have shown that for optimal polymerization, resins with darker shades and opacifiers should be placed in thinner layers. • This consideration has added importance when a bonding agent covered by a composite layer is being cured.
  • 68. 2. MATRIX CONSTRAINT: • the presence of filler particles bonded to the matrix via coupling agents reduces thermal expansion and contraction of the composite. • When thermal stresses arise, the interfacial bond and the presence of a filler with a lower coefficient of thermal expansion (nearly zero in some cases) prevents or reduces the contraction or expansion of the matrix. • Thus, during expansion, while the space occupied by the filler tries to increase, the filler with lower coefficient of expansion does not—and since the filler is chemically bonded to the matrix, it prevents the space from getting larger and hence prevents or reduces the expansion
  • 69. • Conversely, during cooling, the matrix contracts and decreases the space occupied by the filler, but since the filler occupies that space, contraction is prevented or reduced. • Thus the filler particles not only lower thermal expansion and contraction by simply occupying space that polymers, which are susceptible to thermal expansion, would otherwise have occupied but also constrains the interfacial bond from expanding thermally
  • 70. • This constraint does have its limits. • During expansion, the composite can fracture within the matrix because of the added tension caused by the nonexpansion of the filler particle, within the filler particle, or at the interfacial bond, depending on whether the interfacial bond is stronger than the fracture toughness of the filler or the matrix. • In contraction, the composite can fracture within the matrix or within the filler particle, depending on which is weaker
  • 71. 3. TOUGHNESS: • The strength of composites is highly dependent on the ability of the coupling agent to transfer stresses from the weak matrix to the strong filler particles. • Without the coupling agent, the filler particles cannot absorb stresses in the matrix and act as if they were voids, thereby weakening instead of strengthening the matrix. • Thus a crack traveling through the matrix simply bypasses the particles. • The energy required to detour around noncoupled particles is low because the lack of coupling at the particle-matrix interface makes this interface behave the same as an already existing “crack.” • Consequently, in a true composite, the matrix and filler are chemically bonded.
  • 72. • As the crack propagates to a bonded filler particle, the crack must pass around the particle, since it is stronger than the matrix and the interfacial bond. • Thus the path the crack must take and the total new surface area that the crack must form is increased; therefore the energy needed for the crack to propagate is increased. • This makes the composite tougher.
  • 73. • If the interfacial bond is weaker than the matrix, a process of crack blunting occurs. • As the crack propagates to the weak interface, a void or tear opens up in front of the advancing crack because of the stresses that the weak bond experiences. • However, this void is perpendicular to the propagating crack; thus when the crack arrives, the tip of the crack has been blunted and significantly more stress is required to propagate the crack. • Note that the use of a cross-linked polymer matrix also increases toughness, since it prevents the polymer chains from being drawn and separated as the crack propagates. • However, the material then becomes brittle.
  • 74. 4. CURING SHRINKAGE AND SHRINKAGE STRESS: • Curing shrinkage arises as the monomer is converted to polymer and the free space it occupies reduces (approximately 20% less than that among unreacted monomers). • In turn, this polymerization shrinkage produces unrelieved stresses in the resin after it reaches the “gelation” point and begins to harden.
  • 75. • The polymerization shrinkage and resultant stress can be affected by the • (1) total volume of the composite material, • (2) type of composite, • (3) polymerization speed, and • (4) ratio of bonded/nonbonded surfaces or the configuration of the tooth preparation (C- factor).
  • 76. • These stresses tend to develop at the tissue/composite interface, weakening the bond, and eventually producing a gap at the restoration margins. • Consequently the risk for marginal leakage and the ensuing problems of marginal staining and secondary caries are exacerbated. • Undoubtedly this is one of the greatest problems of composites used for class II and class V restorations.
  • 77. • Traditionally this problem has been combated in two ways. • First, larger monomers used to “dilute” the number of double bonds that need to be reacted. • Bis-GMA and UDMA have five times or more the molecular weight of methyl methacrylate (MMA), so the density of methacrylate double-bond groups is approximately two-fifths as high in MMA. • This reduces polymerization shrinkage proportionately.
  • 78. • Reduction of Shrinkage Stresses: • light-activated resins have overcome many of the deficiencies of chemically activated resins, including lack of control over working time, color shift (yellowing), and porosity from mixing the two-part system. • However, the internal pores in chemically cured resins act to relax residual stresses that build up during curing (the pores enlarge during hardening and reduce the concentration of stresses at the margins).
  • 79. • Also, the slower curing rate of chemical activation allows a larger portion of the shrinkage to be compensated by internal flow among the developing polymer chains before extensive cross-linking occurs (i.e., before gelation). • After the gel point, stresses cannot be relieved but instead continue to increase and concentrate within the resin and the tooth structure adjacent to the bonded surfaces
  • 80. • Two general approaches have been followed in seeking to overcome the problem of stress concentration and marginal failure experienced with light-activated resins: • (1) reduction in volume contraction by altering the chemistry and/or composition of the resin system, and • (2) clinical techniques designed to offset the effects of polymerization shrinkage. • The former is the more desirable solution, and intensive research and development efforts are currently in progress to develop resins with low shrinkage and low thermal expansion.
  • 81. • These techniques are associated with: a)incremental buildup and b)control of the curing rate
  • 82. • A)Incremental Buildup and Cavity Configuration: • One technique attempts to reduce the C-factor, which is related to the geometry of the cavity preparation and represented as the ratio of bonded to nonbonded surface areas.
  • 83. • Residual polymerization stress increases directly with this ratio. • During curing, shrinkage leaves the bonded cavity surfaces in a state of stress; the nonbonded, free surfaces (i.e., those that reproduce the original external tooth anatomy) relax some of the stress by contracting inward toward the bulk of the material. • A layering technique in which the restoration is built up in increments, curing one layer at a time, effectively reduces polymerization stress by minimizing the C-factor.
  • 84. • That is, thinner layers reduce bonded surface area and maximize nonbonded surface area, thus minimizing the associated C-factor. • an incremental technique overcomes both limited depth of cure and residual stress concentration but adds to the time and difficulty of placing a restoration
  • 85. • B) Soft-Start, Ramped Curing, and Delayed Curing: • Another approach that is used to offset photopolymerization stress buildup is to follow the example of chemically initiated systems by providing an initial low rate of polymerization, thereby extending the time available for stress relaxation before reaching the gel point. • This can be accomplished by using a soft-start technique, whereby curing begins at low light intensity and finishes with high intensity.
  • 86. • In delayed curing, the restoration is initially incompletely cured at low intensity. • The clinician then sculpts and contours the resin to the correct occlusion and later applies a second exposure of light for the final cure. • This delay allows substantial stress relaxation to take place. • The longer the time available for relaxation, the lower is the residual stress. • Delayed curing and exponential ramp curing appear to provide the greater reductions in curing stress but do require more time.
  • 87. • In response to this situation, care should be taken when high-intensity lamps are used. • Increased lamp intensity allows for shorter exposure times for a given depth of cure in a particular shade and type of resin. • Curing depths equivalent to that of a 500-mW/cm2 QTH lamp (2 mm at 40 seconds) have been demonstrated using an exposure time of 10 seconds with certain PAC lights and 5 seconds with an argon laser. • Thus, these high-intensity lamps should, in principle, provide substantial savings in chair time..
  • 88. • However, a high-intensity short exposure time causes an accelerated rate of curing, which inevitably leads to substantial residual stress buildup due to inherently less time for stress relaxation mechanisms to take place. • Because of these trade-offs, it would appear that little advantage is to be gained by ramped, delayed, or softstart curing techniques.
  • 89.
  • 90. PROPERTIES: • 1.DEGREE OF CONVERSION (DC):
  • 91. 2. CURING SHRINKAGE AND SHRINKAGE STRESS
  • 92. Factors affecting stress development:
  • 94.
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  • 109. • Although wear rate differences of 10 to 20 Âľm/ year may seem small for posterior composites, this wear rate still amounts to 0.1 to 0.2 mm more than enamel over 10 years. • Thus, it is important to be cautious in selecting the clinical cases to be treated with posterior composites.
  • 110. 6. LONGEVITY OF COMPOSITES: • The most commonly cited reasons for the failure of composites in clinical studies are • secondary caries, • fracture, • marginal deficiencies, and • wear.
  • 111. 7. PLACEMENT TIME OF COMPOSITES: • Although the performance of posterior composites has greatly improved during the past decade relative to amalgams, the placement time is significantly higher for composites. • The placement time of ceramic and composite inlays is significantly higher than that for either amalgam or composite restorations.
  • 112. 8. BIOCOMPATIBILITY OF COMPOSITES: • Concerns about the biocompatibility of restorative materials usually relate to the effects on the pulp from two aspects: (1) the inherent chemical toxicity of the material (2) the marginal leakage of oral fluids.
  • 113. • If a clinician attempts to polymerize too thick a layer of resin or if the exposure time to the light is inadequate (as discussed previously), the uncured or poorly cured material can release leachable constituents adjacent to the pulp.
  • 114. • Bisphenol A Toxicity: • Bisphenol A (BPA), a precursor of bis-GMA, has been shown to be a xenoestrogen, a synthetic compound that mimics the effects of estrogen by having an affinity for estrogen receptors. • BPA and other endocrine-disrupting chemicals (EDCs) have been shown to cause reproductive anomalies, especially in the developmental stages of fetal wildlife. • .
  • 115. • 9. MECHANICAL PROPERTIES: • MOE is lower for microfilled and flowable composites than for hybrid composites. • 10. LINEAR COEFFICIENT OF THERMAL EXPANSION: • They have higher COTE than that of tooth structure. So they expand and contract more than enamel and dentin when subjected to temperature changes.
  • 116. • This increases marginal gaps and effects of polymerization shrinkage. • As the filler content of composite resins increases, the coefficient of thermal expansion reduces.
  • 117. • 11. WATER SORPTION: • When resin content is high, the water sorption is increased. • Water sorption makes the resin matrix to swell leading to filler debonding.
  • 118. • 12. SOLUBITLITY: • 0.5-1.1 mg/cm sq. • 13. MARGINAL INTEGRITY: • More if margins are on enamel and dentin. • Less if margins are on root surfaces. • 14. RADIOPACITY: • It is due to glass fillers containing heavy metal atoms like barium, strontium and zirconium.
  • 119. FINISHING OF COMPOSITES • The term finishing usually refers to the process of adapting the restorative material to the tooth (e.g., removing overhangs and shaping occlusal surfaces), whereas polishing refers to removing surface irregularities to achieve the smoothest possible surface. • Residual surface roughness can encourage bacterial growth, which can lead to a myriad of problems including secondary caries, gingival inflammation, and surface staining
  • 120. • Research has been conducted to examine the effect of several significant factors on the finish and polish of a composite restoration: • (1) environment, • (2) delayed versus immediate finish, • (3) the types of materials, and • (4) surface coating and sealing
  • 121.
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  • 128. REPAIR OF COMPOSITES • Composites can be repaired by replacing lost material. • This is a useful procedure for correcting defects or altering contours on existing restorations. • When a restoration has just been placed and polymerized, it may still have an oxygen- inhibited layer of resin on the surface.
  • 129. • Additions of new composite can be made directly to this layer because this represents, in essence, an excellent bonding substrate. • Even after the restoration has been polished, adding more material can still repair a defect. • A restoration that has just been cured and polished may still have more than 50% of unreacted methacrylate groups to copolymerize with the newly added material
  • 130. • As the restoration ages, fewer and fewer methacrylate groups remain and greater cross- linking reduces the ability of fresh monomer to penetrate the matrix. • The strength of the bond between the original material and the new resin decreases in direct proportion to the time that has elapsed between polymerization and addition of the new resin.
  • 131. USE OF COMPOSITES AS RESIN VENEERS • The first resin veneers were mechanically bonded to metal substrates using wire loops or retention beads.
  • 132. • Prosthetic resin-veneering materials have several advantages and disadvantages compared with ceramics. • The advantages include • ease of fabrication, • predictable intraoral reparability, and • less wear of opposing teeth or restorations.
  • 133. • The drawbacks include • low proportional limit and • pronounced plastic deformation, which contribute to distortion on occlusal loading.
  • 134. • Leakage of oral fluids and staining below the veneers, particularly those attached mechanically, are caused by dimensional changes from water sorption, heating, and cooling. • Surface staining and intrinsic discoloration tend to occur with these resins
  • 135. • The resins are used as preformed laminate veneers, in which resin shells are adjusted by grinding and the contoured facing is bonded to tooth structure using the acid-etching technique with either chemically activated, visible light−activated, or dual-cure luting resin cements.
  • 136. DESCRIPTION OF COMPOSITES: • 1)Conventional Composites: • Conventional composites generally contain approximately 75% to 80% inorganic filler by weight. • Particle size-8um. • large size • extreme hardness of the filler particles, • rough surface texture. • Wears at a faster rate.
  • 137.
  • 138. • 2)Microfill Composites: • In the late 1970s the microfill, or "polishable," composites were introduced. • These materials were designed to replace the rough surface characteristic of conventional composites with a smooth, lustrous surface similar to tooth enamel. • contain colloidal silica particles whose average diameter ranges from 0.01 to 0.04 um
  • 139. • this small particle size results in a smooth, polished surface in the finished restoration that is less receptive to plaque or extrinsic staining. • Typically, microfill composites have an inorganic filler content of approximately 35% to 60% by weight. •
  • 140. • physical and mechanical characteristics are somewhat inferior. • very wear resistant. • low modulus of elasticity may allow microfill composite restorations to flex during tooth flexure, thus better protecting the bonding interface. •
  • 141. • 3)Hybrid Composites: • inorganic filler content of approximately 75% to 85% by weight. • The filler is typically a mixture of microfiller and small filler particles that results in a considerably smaller average particle size (0.4 to 1 um) than that of conventional composites.
  • 142. • Because of the relatively high content of inorganic fillers, the physical and mechanical characteristics are generally superior • Hybrid composites currently are the predominant direct esthetic restorative materials used.
  • 143.
  • 144. • 4)Small (Fine) Particle Composites: • mean particle diameters between 0.1 and 10 Âľm (minifiller and midifiller). • cannot be polished to a high gloss. • filler loadings are as high as or higher (77% to 88%) than those of macrofilled composites, which provides a high degree of hardness and strength but also brittleness. • Its excellent balance among polishability, appearance, and durability make this category suitable for general anterior use
  • 145.
  • 146. • 5)Microfilled Composites: • agglomerates of 0.01- to 0.1-Âľm inorganic colloidal silica particles embedded in 5- to 50- Âľm resin filler particles. • Such a filler is made by a pyrolytic precipitation process where a silicon compound such as SiCl4 is burned in an oxygen/hydrogen atmosphere to form macromolecular chains of colloidal silica resulting in amorphous silica
  • 147. • However, these particles, because of their extremely small size, have extremely large surface areas ranging from 50 to 400 m2 per gram. • In addition, the pyrolytic process results in particle “agglomeration” into long, molecular- scale chains.
  • 148. • In this way the overall inorganic filler content of the final, cured composite is increased to about 50% by weight
  • 149. • However, a major shortcoming of these materials is that the bond between the composite particles and the clinically cured matrix is relatively weak, facilitating wear by a chipping mechanism. • not generally suitable for use as stress-bearing surfaces.
  • 150. • . • Microfilled composites are the resins of choice for restoring teeth with carious lesions in smooth surfaces (classes III and V) but not in stress-bearing situations (classes II and IV). •
  • 151. • 6) nanofilled composites: • Filler particle size-0.005-0.01 um. • Fillers- zirconium, silica, nanosilica particles • Filler distribution as high as 79.5% by weight. • Lesser polymerization shrinkage of 1.5-2%.
  • 152. • 7)Flowable Composites: • A modification of the small-particle composite and hybrid composite results in the so-called flowable composites, which have become popular since 1995. • lower viscosity through a reduced filler loading, which enables the resin to flow readily, spread uniformly, intimately adapt to a cavity form, and produce the desired dental anatomy. •
  • 153. • 8)Condensable (Packable) Composites: • condensable composites (also known as packable composites) were developed by adjusting their filler distribution to increase the strength and stiffness of the uncured material and provide a consistency and handling characteristics.
  • 154. • Specifically the packable/condensable characteristics are derived from the inclusion of elongated, fibrous filler particles of about 100 Âľm in length and/or rough-textured surfaces or branched geometries that tend to interlock and resist flow. • This causes the uncured resin to be stiff and resistant to slumping yet moldable. • larger than average filler particles (15 to 80 Âľm) are used.
  • 155.
  • 156. Composites based on curing procedure: Based on type of curing: • Chemical cure • UV light cured • Visible light cured • Dual cure • Tri cure • Heat and pressure cured
  • 157. • 1) chemically cures composites: • Self cure/ autocure composites. • 2 paste- one- initiator- benzoyl peroxide • other- activator- N.N. dimethyl P- toluidine
  • 158. • Light activation of composites: • Single paste which has both photoinitiator and activator. • UV light< visible light curing
  • 159. Difference between UV light and visible light curing
  • 160.
  • 162.
  • 163. 1. High intensity quartz-tungsten- halogen (QTH ) lamps. • Faster curing. • Polymerization shrinkage –high • Produce soft start polymerization and gradually increase to maximum intensity through ramped program.
  • 164. 2. Plasma arc curing(PAC LIGHTS) • 2 tungsten electrodes separated by a small gap, between which high voltage is created. • Spark ionizes xenon gas from environment to produce conducive gas- plasma. • Polymerize composites in 6-10 secs. • Drawbacks- increased heat- rise in pulpal temp • - expensive • - increase polymerization shrinkage stresses.
  • 165. 3. Light emitting diodes(LED) • Blue light(455-486nm)
  • 166. • Argon laser curing: • Emit blue light( 457-502 nm)
  • 167.
  • 168.
  • 169.
  • 170. • Dual Cure composites: • Consists of 2 light curable pastes • BPO and aromatic tertiary amine • Light curing – promoted by amine/CQ combination • Chemical- amine/BPO interaction • APPLICATION: • Cementation of bulky ceramic inlays
  • 171.
  • 172. Recent advances in composite resins Advances in direct composite resin materials Advances in indirect composite resin materials • Flowable composites • Packable composites • Ormocers • Ion releasing composite resin • Nanofilled composites • Compomers • Silorane composites • Ceromer • Single crystal modified composites • Fiber reinforced composites
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  • 194. • Single crystal modified composites: • Symmetric shapes. • Improved properties like: 1.High flexural strength 2.Increased fracture toughness 3.High modulus of elasticity 4.Increased hardness • Used for inlay and onlay restorations.
  • 195. • Fiber reinforced composites: • 1998 • Fiber/ glass/ polyethylene and resin matrix is coupled during the manufacture of composite resins. • Properties: 1. Very high compressive strength 2. High flexural strength
  • 196.
  • 197.
  • 198. CONCLUSION • Composites have acquired a prominent place among filling materials employed in direct techniques. • It should not be forgotten that they are highly technique sensitive, hence the need to control certain aspects: correct indication, good isolation, choice of right composite for each situation, use of a good procedure for bonding to the dental tissues and proper curing are essential if satisfactory clinical results are to be achieved.
  • 199. REFERENCES Art & science of operative dentistry- Sturdavent's Dental materials – Phillips Fundamentals of operative dentistry- Summit Operative dentistry- Marzouk Wikipedia 199