Reel Power Industries introduces its innovative Low Ovality Coiling Technology. This technology ensures exceptional precision in wire coiling, minimizing distortion and maintaining a perfect, near-circular coil shape. Low Ovality (LV) Technology was developed by and remains unique to Reel Power. It enables high density polyethylene pipe (HDPE) and some unbonded pipes to be coiled with greatly reduced ovality (typicaly less than 5%).

1. Low Ovality Coiling
Technology
Low Ovality Coiling is an advanced technique that produces coils with
exceptional roundness and consistency, offering superior performance in a
wide range of industrial applications.

2. What is Low Ovality Coiling?
1 Precise Coil Winding
The coiling process is carefully
controlled to minimize ovality and
maintain tight dimensional
tolerances.
2 Advanced Machinery
Specialized equipment and
proprietary techniques are used
to achieve the desired coil shape
and consistency.
3 Optimal Performance
Low ovality coils exhibit improved electrical and mechanical properties, leading
to enhanced product performance.

3. Product Details & Overview
Reduce Ovality and Achieve
More Compact Coil Dimensions
Reel Power Industries introduces its innovative Low Ovality
Coiling Technology. Low Ovality (LV) Technology was
developed by and remains unique to Reel Power. It enables
high density polyethylene pipe (HDPE) and some unbonded
pipes to be coiled with greatly reduced ovality (typicaly less
than 5%). Pipe may also be coiled at much smaller diameters
allowing longer lengths within existing coil dimensions whilst
maintaining acceptable levels of ovality. LV Technology can be
used on all pipe sizes that are currently supplied in coils and it
enables larger pipe diameters to be coiled that have previously
only been supplied in straight lengths.
Standard Features:
• Powered adjustment of coil diameter
• Automatic stop at pipe end
• Automatic pipe layering
• Automatic reset to loading position
• Powered coil head collapse
• Powered tail end guide
• Manual pipe end attachment, coil strapping and coil unload
Optional Features:
• Wheel mounting
• Integrated coil unload arm
• Automatic strapping

4. Benefits of Low Ovality Coiling
Improved Efficiency
Reduced ovality leads to
better space utilization and
more efficient
electromagnetic field
distribution.
Enhanced Reliability
Consistent coil shape and
dimensional stability
contribute to increased
product lifetime and
reliability.
Cost Savings
Lower material waste and
better performance can
result in significant cost
savings for manufacturers.

5. Applications of Low Ovality
Coiling
Electric Motors
Precision coils enhance the efficiency and
performance of electric motors used in a
variety of industrial and commercial
applications.
Transformers
Low ovality coils improve the power
transfer and energy efficiency of
transformers in electrical power systems.
Electromagnetic Devices
Precision coils are crucial components in a
wide range of electromagnetic devices,
including relays, solenoids, and actuators.
Inductive Components
Low ovality coils are essential for
high-performance inductive components
used in electronics, telecommunications,
and industrial automation.

6. Comparison to Traditional Coiling
1 Dimensional Accuracy
Low ovality coils exhibit significantly tighter tolerances and more consistent
dimensions compared to traditional coils.
2 Performance
The improved coil shape and dimensional stability of low ovality coils result in
enhanced electrical and mechanical performance.
3 Reliability
Low ovality coils demonstrate increased durability and longer service life, reducing
maintenance and replacement costs.

7. Process and Equipment
Precision Winding
Advanced coil winding equipment and processes ensure accurate coil shape and
dimensions.
Tension Control
Carefully managed tension during the winding process minimizes ovality and
maintains coil integrity.
Quality Monitoring
Inline inspection and real-time feedback allow for continuous process optimization
and quality control.

8. Quality Control and Inspection
Dimensional Inspection
Precise dimensional
measurements ensure
compliance with stringent
coil specifications.
Visual Inspection
Thorough visual inspection
detects any surface
imperfections or
inconsistencies in the coil
structure.
Performance Testing
Rigorous electrical and
mechanical testing validates
the coil's operational
performance and reliability.

9. Conclusion and Contact Information
Low Ovality Coiling Technology delivers exceptional coil quality,
performance, and reliability. To learn more about our capabilities or to
discuss your specific requirements, please contact us at
sales@reelpowerind.com.