Ideal for cable pulling & installation of signaling & communication cables, optical fiber cables, datacom cables in street lighting, campus installations, airports & industrial conduits up to 120 meters.
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Cable Installation 2013
1. Stanlay - The Standard in Cable Laying.
Install Optical Fiber Cables in Buried Ducts
Trace Route of Buried Ducts
Locate Blockage in Buried Ducts
Pull Electric, A/V & Data Cables & Wires in Conduits
Install Cables in Recessed Walls & Crawl Spaces
CABLE INSTALLATION PRODUCT SOLUTIONS
FORTELECOM&ELECTRIC
2013-14
TM
CABLE INSTALLATION PRODUCT SOLUTIONS
FORTELECOM&ELECTRIC
2. ACL Stanlay is one of the fastest growing organized manufacturers &
suppliers in India of innovative engineering products & solutions for
inspection, execution, supervision , survey & testing in building
construction, utility & telecommunication segments.
We manufacture and export a wide range of telecom & electric - cable &
wire installation products. In addition, we work with some of the leading
companies worldwide in their respective product genres for product
development and to supply our customers with cutting edge products .
With our head office at New Delhi and manufacturing location in the
export promotion zone at Baddi, Himachal Pradesh, India we supply
products to over 40 cities and towns in India to our customer group
comprising telecommunication companies, system integrators & telecom
contractors, engineers, industries, engineering & construction agencies,
hotels and hospitals, builders and electrical contractors, utilities and
municipal bodies and govt. sectors.
We export our products to over 15 countries worldwide and work with
some of the most premier distribution partners with wide networks in their
respective countries.
Stanlay duct rodders have been used in some of the largest telecom
projects worldwide for installation & maintenance of hundreds of
thousands of kilometers of optical fiber cables in buried ducts.
Furthermore, traceable rodders are fast gaining wide acceptance as the
means & method for maintenance of outside plant telecom duct networks
and fiber optic networks.
Stanlay provides a range of professional fish tapes & push pull rods for
pulling cables & wires such as electrical, datacom, audio-visual, security
etc, suiting a variety of installation methods such as pulling cables & wires
in embedded conduits, recessed walls, underfloor channels, false ceilings
or industrial circuits.
Whether as a beginner for setting up a contracting business or a
professional, Stanlay cable & wire pulling products will help get you
going. From new wiring for a complete project to installation of additional
wiring in a circuit for the electrical contractor ; From installation of data
cables to installation of sensitive fiber optic cables for the datacom
contractor; From setting up a new telecom contracting business to the
large scale telecom companies , Stanlay provides a wide range of cable &
wire installation product options to ensure that the users find a product
that is productive to their application.
Quality System :
26409/A/0002/En
Industry Awards :
Most
Functional
Product
INTER BUILD INDIA
#
INTRODUCTION
3. 1
Introduction
Stanlay cable installation product solutions are based on flexirod composite fiberglass rods, which are
produced using highly sophisticated technology based on world class materials in an ISO 9001 - 2000
quality facility.
The core fiberglass rods are coated with very specialized plastic compounds resulting in composite rods
with the following properties and benefits :
• Highly resistant to bending & shearing stress allows passing through tight bends.
• Small radius of curvature allows passing through tight bends.
• Low coefficient of friction & heat resistance allows the rod to travel longer distances and operate in
harsh environments.
• Specialized Plastic coating used is abrasion resistant and results in extreme durability.
• Flexirods are non conductive and therefore safe for the operator.
The cable & wire pulling products featured on the following pages are provided in various
configurations based on various rod diameters, serving applications as defined below.
Also featured are the revolutionary traceable duct rodders for tracing route of buried non-metallic ducts.
The products featured in the following pages constitute highly productive and mature range of
products used by world leading Telco’s and Professional Electrical and Datacom contractors in over 15
countries worldwide including USA, Europe, Middle East, Asia & Australasia.
Applications
Area of
Application
Domestic & Commercial Fish Tapes 25mm 40m
Installation Push Pull Rods -------- ------
Industrial Installation Mini/Midi Duct Rodder 30mm 80/120m
Installation of Telecom Maxi Duct Rodder 36mm 300m
Optical Fiber Cables in
Buried Ducts
Route Tracing of Buried Traceable Midi Rodder 25mm 80m
Non-metallic Pipes Traceable Maxi Rodder
Cable pulling
device
Common Duct
Diameter
Rod External
Diameter
Maximum
Pulling Length
36mm 300m
>
>
>
>
> 3.0mm
6.7mm
4.5/6.7mm
9.0mm
5.5mm
9.0mm
1
4. For Pulling Cables in Industrial Conduits & Commercial Buildings
Cable Jockey - Mini Duct Rodder
Item Code : 100499 For 50 m, 100505 For 80 m
Ideal for cable pulling & installation of signaling & communication cables, optical fiber cables, datacom cables in
street lighting, campus installations, airports & industrial conduits up to 120 meters.
Length Options 100m(328’), 120m(393’)
Size 24’’ X 8’’ X 29’’ Midi Frame “C” Type
Rod Type 6.7mm dia
Item Code : ST-CP100 for 100m & ST-CP120 for 120m
Cable Plus - Midi Duct Rodder
For Pulling Signaling & Communication Cables in Buried Ducts
Ideal for pulling electric cables & wires, fiber optic cables & datacom cables in under floor channels, multi-storey
office complexes and long length industrial electrical circuits.
Description
Specification
Description
Specification
Features
Features
• Compact Construction. Can fit into the boot of any car.
• Flexible rod: Optimal for cable/wire installation in conduits and
underground ducting up to 80m.
• Rod housed in a study metal frame with an integral brake. Simply rotate
the wheel to guide the rod down the duct.
• Provided pre attached with bullet pulling eye.
• No running cost.
• Provided with service set comprising: 2 rod ends, 1 adhesive 20ml.
• Rod housed in a sturdy metal frame with an integral brake. Simply rotate
the wheel to guide the rod down the duct.
• Compact construction. Easy to transport - Fits into the boot of any car.
• Provided pre attached with bullet pulling eye.
Length Options 50m(165’) & 80m(262’)
Size 16’’ X6.4’’ X 20’’ Mini Frame “D” Type
Rod Type 4.5mm Dia
2
TM
5. 3
The Cabletiger Maxi Duct Rodder is ideal for installation of optical fiber telecom cables in buried/underground
HDPE ducts up to 300 meters in metro and congested city environments. The Cabletiger maxi duct rodder is also
the most widely used equipment in OFC maintenance & where cable blowing method is not feasible.
Cabletiger is a professional heavy duty cable pulling device based on 9mm dia Composite fiberglass rod. Provided
in galvanized metal frame with wheels & integral brake & M12 threaded rod ends at both ends.
Item Code : ST-CD 200 for 200m & ST-CD 300 for 300m
Product Supply Includes : Cable Tiger Unit as per length ordered. With accessory set as defined above.
• 1 guide head with pulling eye, aluminum.
• 1 Shackle bolt & pullgrip.
• 1 Repair Set comprising, 2 Rod ends, 1 Splice.
Length Options 200m(650’) or 300m(1000’)
Dimension 33”x20”x37” Maxi Frame “B” Type for 120~200m
43”x20”x44” Super Maxi Frame “A” Type for 300 m
Rod Dia. 9.0mm (Nominal)
Practical cable installation equipment. Built to perform. Economical.
Usage Illustration:
Install Optical Fiber Cables in Buried HDPE Ducts
Cable Tiger - Maxi Duct Rodder
Description
Specification
Accessory & Repair Set
Features
• Compact & easy to transport in a pickup jeep or small transport vehicles.
• Durable. High Strength. Super tough.
• Provided with an M12 male rod end to allow sonde or accessories to be attached.
Step 1 : Unlock the Cabletiger
brake and check that the guide
head is tight.
Step 2 : Insert the duct rod
into the duct.
Step 3 : Push the duct rod till
it reaches the other end.
Step 4 : Rod reaches other
open end of duct.
Step 5 : Loop cable to be pulled
into figure of eight for easy pulling.
Step 6 : Insert cable into
pullgrip accessory.
Step 7 : Attach pullgrip to duct
rodder guide head using the shackle
bolt.
Step 8 : Pull duct rod to install
OFC cable inside duct.
TM
6. TM
4
For Route Tracing Of Buried Smaller Dia Pipes
The MTRAK is a midi traceable rodder for tracing route of buried/underground
smaller diameter metallic & non metallic pipes (eg. - 20mm dia pipes or higher)
such as Buried Telecom & Plumbing Pipes.
The MTRAK is based on a 5.5mm composite fiberglass rod with 3x0.5mm
tracer copper wires. The midi traceable duct rodder contains an all new slip
ring design provided in a galvanized metal tube frame to enable usage of either
of the copper tracer wires on an independent basis with the option to use two
wires simultaneously. The base of the traceable rodder contains a terminal box
that provides 2 individual terminal connections to the 2 inbuilt copper tracer
wires of the traceable duct rodder.
After inserting the traceable rod into the pipe which is to be route traced, apply
signal from the direct connection lead of a transmitter to a single terminal and
connect the other lead of the transmitter to an earth stake which then excites
the full length of the rodder to enable trace the buried pipe. If the output from the
transmitter is applied to both terminals (direct connection lead attached to one
terminal & earth lead to the other terminal) , the front leading tip of the rodder
will be energized & will act very much like a sonde allowing the operator to
localize the tip of the rodder & in turn any blockage points in the pipe. Use any
Digital Pipe & cable locating receiver from above ground to trace the route of the
Pipe.
Description
Specification
Length Options 50m(165’), 80m(262’),
Dimension 54”x40”x26” Midi Frame “D2” Type
Rod Dia 5mm(normal)
Size of Copper Wire 0.5 mm Dia (3 nos)
MTRAK - Traceable Midi Duct Rodder
Note :-
A professional pipe & cable locator
comprising locating receiver & signal
generator will be required to use the
MTRAK traceable rodder.
Item Code : ST-MTRAK 80(80m/262ft length)
Usage Illustration
Trace route of buried pipe
Option 1:
Apply signal from transmitter to one
terminal & connect the second lead
from transmitter to the earth stake
to energize single tracer wire
Apply signal from transmitter to
both terminals (without using any
earthing) to energize leading tip
of rodder which then acts like a sonde.
Localize front leading tip of
rodder & in turn blockage points
with precision using any digital
or analog receiver.
Earth Ground
Peak
NullNull
Option 2:
7. 5
For Route Tracing Of Buried Non Metallic Ducts
CTRAK- Traceable Maxi Duct Rodder
Description
Features
Specification
The CTRAK is a maxi traceable rodder for tracing route of buried/underground non metallic telecom HDPE ducts or
plastic pipes of 36 mm dia or higher. Ideal for maintenance of outside plant buried telecom optical fiber duct networks.
The CTRAK is based on a sturdy composite rod of 9mm dia with a built in 1mm copper wire that is rigid yet flexible
enough to guide into non metallic HDPE ducts/plastic pipes and metal pipes up to lengths of 300 meters.
The base of the frame contains a terminal box that provides a connection to the inbuilt copper tracer wire of the duct
rod. After inserting the traceable rod into the duct which is to be route traced, apply signal from the direct connection
lead of a transmitter to the terminal and connect the other lead of the transmitter to an earth stake, which then excites
the full length of the rodder to enable trace the buried pipe. Use any Digital Pipe & cable locating receiver to trace the
route of the buried pipe.
Item Code : ST-CTRAK 150 for 150m, ST-CTRAK 200 for 200m & ST-CTRAK 300 For 300m
Usage Illustration
STEP 1 :
Insert rod into manhole and push into buried non metallic pipe/duct which is
to be route traced.
Step 2 :
The terminal box of the CTRAK provides the connection to the
inbuilt copper trace wire of the duct rodder.
Step 3 :
Apply signal from direct connection lead of the transmitter with any suitable frequency such
as 16/33/64 /65/133 KHz etc to the terminal & connect the second lead from transmitter
to the earth stake to energize the full length of the traceable duct rodder.
Step 4 :
Trace route & depth of buried pipe
with precision using any digital or analog receiver.
• Compact & easy to transport in a pickup jeep or small transport vehicles.
• Enables very rapid route tracing of buried pipes.
• Provided with an M12 male threaded rod end on the front tip to allow a
sonde to be attached for locating blockages in buried pipe.
Length Options 150m(492’), 200m(650’), or 300m(984’)
Dimension 33”x20”x37” Maxi Frame “B” Type for 120~200m
43”x20”x44” Super Maxi Frame “A” Type for 300 m frame
Rod Dia 9.0mm (Nominal)
Size of Copper Wire 1mm Dia
TM
Note - A professional pipe & cable locator
comprising locating receiver & signal
generator will be required to use the
CTRAK traceable rodder.
8. 6
For Pushing/Pulling Wires in Walls, Ceilings & Conduit
Description
Ideal for running cables/wires behind walls, through crawl spaces, in false ceilings & under floors. Connect as many rods
together to attain length necessary.
Products
Accessories
Product Name No. Of Rods Standard Accessories
Push Pull Rods Pro Set 4X1m Rods (6.7mm dia) 1 x Large Grab Hook, 1X Pulling Eye & Ring
& 1 X Gender Changer
Push Pull Rods Compact Set 4 X 0.5m Rods (6.7mm dia) 1 x Large Grab Hook, 1X Pulling Eye & Ring
& 1 X Gender Changer
Cable Pro Accessory Set 1 X Pulling Eye & Ring,1 x Pulling Eye, 1 X Round
Bullet, 1 X Magnet, 1 X Flexiguide
Push Pull Rods Premium Set 6X1m Rods (6.7mm dia) 1 x Large Grab Hook, 1 X Pulling Eye & Ring, 1 x
Pulling Eye, 1 X Round Bullet, 1 X Magnet, 1X
Flexiguide & 1 X Gender Changer
Push Pull Rods Premium 10X1m Rods (6.7mm dia) 1 x Large Grab Hook, 1 X Pulling Eye & Ring, 1 x
Xtra Set Pulling Eye, 1 X Round Bullet, 1 X Magnet, 1X
Flexiguide & 1 X Gender Changer
Pulling Eye Grab Hook Gender Changer Magnet Round Bullet Flexiguide
TM
Cable Pro - Push Pull Rods
9. TM
CABLEMASTER
Features
Specification
Description
Professional fish tapes for pulling cables & wires such as electric, audio-visual, CATV, telephone, datacom in new or
populated conduits embedded in walls, ceilings & floors. Salient features common to products featured below are:
• Based on 3.0 mm dia composite fiberglass rod.
• Composite fiberglass rod is non-conductive & safer to use.
• Enables easy pulling of wires in conduit and FAST. The fiberglass rod tracks in straight lines down conduits.
• Ideal for direct pulls of 20m & above.
• The glass rod is highly resilient to bending and shearing stresses, allowing it to turn in small radiuses.
Rod Length 20m(65'), 30m (100') & 40m (130')
Dimension 292 x 255 x 67 (in mm)
Weight 1.1 kg (approx)
• Provided in a high impact resistant casing.
• Standard Accessories: 7mm flexiguide & bullet pulling eye.
Item Code : 401T-15S (For 15m), 401T-20S (For 20m)
Item Code : 201P-20 (For 20m), 201P-30 (For 30m), 201P-40 (For 40m)
Features
Specification
Rod Length 15 m(50') & 20 m(65’)
Dimension 13" dia tubular packing
Weight 475 g (15 m)
GLASSJACK
• Provided in a tubular frame, with a carry on shoulder strap for ease of handling at site.
• Economy Version.
• Standard Accessories: 7mm flexiguide & bullet pulling eye.
Professional Fish Tapes
For Pulling Cables & Wires in Wall Embedded Conduits
Optional Accessories
Flexiguide Bullet Pulling Eye Splice Rod End Pulling Eye Flexigrip Pullgrip
7
POWEROD
Features
• Provided in a high impact resistant casing with built in toolkit.
• Standard Accessories: 7mm flexiguide & bullet pulling eye.
Rod Length 20 m(65'), 30 m(100') & 40 m(130’)
Dimension 300 x 240 x 70 (in mm) Table
Weight 1.1 kg (approx)
Item Code : 101F-20S (For 20m), 101F-30S (For 30m)
Specification
10. TM
8
Pulling Eye
Pullgrip
Flexiguide
Rod End
Splice
Magnet
Installation Accessories
Repair Accessories
General Accessories
Pulling eye is used to
pull cables into conduits or
push into recessed walls or
spaces.
Pullgrips are self tightening
cable grips to conveniently
pull a bunch of wires or cable
in one go and without
stripping or tying the cable
or wires.
Flexiguide is a fine spring
loaded brass or nylon based
guide head to guide the rod
through tight bends.
Rod ends provided with all
duct rodders and fish tapes
are threaded type in different
M (metric) configurations to
which accessories are
attached. Spares are
available to repair and
ensure reusability of product
Used for repairing/joining
two broken ends of the
flexiROD composite
fiberglass rod.
Provided only with push pull
rods to pick up/retrieve tools
To guide duct rod through
bends of larger sized ducts.
RollerGuide
Accessories