Contact:: Home:0091 80 28486526
Cell : 0091 9566970047
Email:freshsundar@gmail.com
D. Sundararajan
QA/QC Coating/Insulation Inspector ( 10 Years of Experience)
Education
B.Sc., Physics, Devanga College of Arts & Science, Madurai Kamaraj University
Certifications/Licenses:
NACE Level 2 Certified, Galvanize It Certified
Summary: My career as coating inspector in corrosion control industry for the past 10
years has given me a vast knowledge on various types of surface preparation
treatments and applications of sophisticated coatings. The experience gained
on various projects helps me with valuable knowledge in
Coating/Painting/Corrosion Control of (ONSHORE - New Construction,
Maintenance) Cross country pipeline, HSS, wrapping, FBE, HBP, structural
work, piping (Internal/External) Tank (Floating/Fixed) , equipment, Hot &Cold
Insulation Etc., that enabling me to Conversant in reporting/documenting and
enhance my ability to work within a multi-disciplinary team.
Position: QA/QC Coating & Insulation Inspector Client: Saudi Aramco & Dow Chemical (JV)
Company: FLUOR (EPCM) Project: Sadara
Duration: From Oct 2013 to 31st
July 2015 Location:Jubail, Saudi Arabia
Supervising corrosion protection activities like Coating, wrapping of more than a five sub-contractors in
the project. Witnessing surface pre-treatment (salt content, purity and roughness, dust exposure etc.,)
Verifying the quality of blasting abrasive (steel, grit, sand, grain-size distribution, salt content, etc.)Make
sure the sub-contractor is performing and recording the data of atmospheric conditions such as air
temperature, dew point during various phases of production stages as per ITP. Material receiving
inspection of coatings for its compliance with the contract specifications. Performing Spot check wet and
dry film thicknesses for each layer of coat by inspecting primer, intermediate and top coat (inspection to
coating defects, keeping the layer thickness etc) and do Final inspection (overall layer, coating defects,
gloss level, etc).Controlling the compliance of requirement for creating test panels for destructive testing
(ISO 4624 ISO 2409).Controlling the rework of determined deviations. Adhere to requirements regarding
proper use of equipment and perform Inspections. Understand and abide by the procedures set by
corporate procedural manuals, the Inspection Quality Manual and the project specification. Verify the
proper use and calibration of inspection instruments as described in the Inspection Quality Manual.
Complete project documentation and record keeping in accordance with the procedures of the inspection
Quality Manual. Represent in a professional manner, with a high degree of respect for all existing and
potential clients.
Position: QA/QC Coating & Insulation Inspector Client: Saudi Aramco
Company: FAHSS/TĂśVNORD Project: Manifa Core Hydrocarbon Facilities &
Cogeneration (Client Exposure)
Duration: From Sep 2012 to 3rd May 2013 Location: Jubail, Saudi Arabia
My scope of work includes Inspection of all painting and insulation activities, checking contractors work,
qualifying contractor and sub-contractor personnel and monitoring contractor with all coating and
insulation activities for the projects, ensure that painting and insulation works were carried out in
accordance with specification and contractual requirements. Main duties include identifying and
highlighting potential quality issues, standard violations against project quality requirements in QMIS.
QA/QC Coating & Insulation Inspector 2
Materiel receiving Inspection –Materials such as paints, abrasives, Insulation materials and fire retardant
paints are inspected and its compliance, i.e. whether it’s from the approved manufacturer from the client
or not. On site arrival inspection on valves such as Valve Italia, Butterfly valves etc. Internal coated valves
are tested visually as well as high voltage holiday. Performing and highlighting Focused Assessment of
contractor activities in a weekly basis. Area to improve, site quality requirements are depict clearly in
QMIS. Installed vessels such as suction KO drum, pressure vessels are holiday tested before box up are
witnessed. Piping’s FBE(Fusion Bonded Epoxy Internal&External),Tape wrapping,3Layer
Polyethlene(3LPE), Benzona moping to shield metals from expose into atmosphere, 2G (Glass Flake)
Coating on Concrete surfaces are witnessed. Cold & Hot Insulation-witnessing surface preparation
requirements, ongoing activity, vapour barrier, insulation prior to cladding.
Position: QA/QC Coating & Insulation Inspector Client: Petroleum Development of Oman
Company: VELOSI Project: Maintenance of Flow lines & Gas lines
Duration: From Feb 2012 to Sep 2012 Location: Fahud, Oman
My scope of work includes Painting / coating inspection of in process pipeline, pressure vessels, tanks,
steel structures and review, comment approve procedures, attend management meeting, failure analysis,
problem solving, technical investigation as well as to monitor EPC, Subcontractor jobs. Responsible for
incoming coating / painting material inspection and has to ensure whether these materials suits to meets
the requirements of project specifications. Responsibilities include planning for coating activities (surface
preparation, painting, wrapping, lining, thermal insulation, .etc.) based on project drawings and
specifications, obtaining company required for work, supervising and inspection activities, documentation
and overall quality assurance. Maintain standards of safety and comply with Health, Safety and
Environment Management System requirements.
Position: QA/QC Coating & Insulation Inspector Client: Abu Dhabi Company for Onshore
Operations
Company: S K Engineering & Construction Project: Bab Gas Compression Project
Duration: From Sep 2010 to Jan 2012 Location: Abu Dhabi, UAE
Position: QA/QC Painting Inspector Client: Gas Authority of India Limited
Company: Corrosion Control Service (B) Pvt. Ltd. Project: Chainsa-Jhajjar Spur Pipeline Project
Duration: From Dec 2006 to Jul 2010 Location: Haryana, India
Position: Painting Supervisor Client: IOL
Company: Aquadra Forspec Pvt. Ltd. Project: various projects
Duration: From Jul 2003 to Nov 2006 Location: Mumbai, India
Technical Skills: Holiday Testing / Pin hole Detector (High Voltage / Low voltage), Test of salt in
abrasives and cleanliness Blotter Test (Compressor air quality), Degree of cleanliness and roughness of
prepared surface, dry film & wet film thickness of painted surface, Pull-off Adhesion – Dolly test /
Hydraulic test, Peel Test, Surface profile checking (TESTEX –TAPE), Painting Inspection Gauge (Tooke
Gauge), Soluble salt contamination test: (Swab test, Sleeve Test and Bresle test).
Training: H2S Awareness, Work at Height, Confined Space Entry
Personal Details:
Fathers name: C Dhanaraj Date of Birth: 20th
May 1982
Age: 31 Sex: Male
Marital Status: Married Nationality: Indian
Passport No.: H 9637312 Valid through: 28-03-2020
QA/QC Coating & Insulation Inspector 3
Driving License: Saudi Arabia, India
Language Skills: English (speak, read, write), Tamil (speak, read, write), Hindi (speak, read, write),
Malayalam (speak, read, write)

Coating Insulation Inspector-NACE Level 2

  • 1.
    Contact:: Home:0091 8028486526 Cell : 0091 9566970047 Email:freshsundar@gmail.com D. Sundararajan QA/QC Coating/Insulation Inspector ( 10 Years of Experience) Education B.Sc., Physics, Devanga College of Arts & Science, Madurai Kamaraj University Certifications/Licenses: NACE Level 2 Certified, Galvanize It Certified Summary: My career as coating inspector in corrosion control industry for the past 10 years has given me a vast knowledge on various types of surface preparation treatments and applications of sophisticated coatings. The experience gained on various projects helps me with valuable knowledge in Coating/Painting/Corrosion Control of (ONSHORE - New Construction, Maintenance) Cross country pipeline, HSS, wrapping, FBE, HBP, structural work, piping (Internal/External) Tank (Floating/Fixed) , equipment, Hot &Cold Insulation Etc., that enabling me to Conversant in reporting/documenting and enhance my ability to work within a multi-disciplinary team. Position: QA/QC Coating & Insulation Inspector Client: Saudi Aramco & Dow Chemical (JV) Company: FLUOR (EPCM) Project: Sadara Duration: From Oct 2013 to 31st July 2015 Location:Jubail, Saudi Arabia Supervising corrosion protection activities like Coating, wrapping of more than a five sub-contractors in the project. Witnessing surface pre-treatment (salt content, purity and roughness, dust exposure etc.,) Verifying the quality of blasting abrasive (steel, grit, sand, grain-size distribution, salt content, etc.)Make sure the sub-contractor is performing and recording the data of atmospheric conditions such as air temperature, dew point during various phases of production stages as per ITP. Material receiving inspection of coatings for its compliance with the contract specifications. Performing Spot check wet and dry film thicknesses for each layer of coat by inspecting primer, intermediate and top coat (inspection to coating defects, keeping the layer thickness etc) and do Final inspection (overall layer, coating defects, gloss level, etc).Controlling the compliance of requirement for creating test panels for destructive testing (ISO 4624 ISO 2409).Controlling the rework of determined deviations. Adhere to requirements regarding proper use of equipment and perform Inspections. Understand and abide by the procedures set by corporate procedural manuals, the Inspection Quality Manual and the project specification. Verify the proper use and calibration of inspection instruments as described in the Inspection Quality Manual. Complete project documentation and record keeping in accordance with the procedures of the inspection Quality Manual. Represent in a professional manner, with a high degree of respect for all existing and potential clients. Position: QA/QC Coating & Insulation Inspector Client: Saudi Aramco Company: FAHSS/TĂśVNORD Project: Manifa Core Hydrocarbon Facilities & Cogeneration (Client Exposure) Duration: From Sep 2012 to 3rd May 2013 Location: Jubail, Saudi Arabia My scope of work includes Inspection of all painting and insulation activities, checking contractors work, qualifying contractor and sub-contractor personnel and monitoring contractor with all coating and insulation activities for the projects, ensure that painting and insulation works were carried out in accordance with specification and contractual requirements. Main duties include identifying and highlighting potential quality issues, standard violations against project quality requirements in QMIS.
  • 2.
    QA/QC Coating &Insulation Inspector 2 Materiel receiving Inspection –Materials such as paints, abrasives, Insulation materials and fire retardant paints are inspected and its compliance, i.e. whether it’s from the approved manufacturer from the client or not. On site arrival inspection on valves such as Valve Italia, Butterfly valves etc. Internal coated valves are tested visually as well as high voltage holiday. Performing and highlighting Focused Assessment of contractor activities in a weekly basis. Area to improve, site quality requirements are depict clearly in QMIS. Installed vessels such as suction KO drum, pressure vessels are holiday tested before box up are witnessed. Piping’s FBE(Fusion Bonded Epoxy Internal&External),Tape wrapping,3Layer Polyethlene(3LPE), Benzona moping to shield metals from expose into atmosphere, 2G (Glass Flake) Coating on Concrete surfaces are witnessed. Cold & Hot Insulation-witnessing surface preparation requirements, ongoing activity, vapour barrier, insulation prior to cladding. Position: QA/QC Coating & Insulation Inspector Client: Petroleum Development of Oman Company: VELOSI Project: Maintenance of Flow lines & Gas lines Duration: From Feb 2012 to Sep 2012 Location: Fahud, Oman My scope of work includes Painting / coating inspection of in process pipeline, pressure vessels, tanks, steel structures and review, comment approve procedures, attend management meeting, failure analysis, problem solving, technical investigation as well as to monitor EPC, Subcontractor jobs. Responsible for incoming coating / painting material inspection and has to ensure whether these materials suits to meets the requirements of project specifications. Responsibilities include planning for coating activities (surface preparation, painting, wrapping, lining, thermal insulation, .etc.) based on project drawings and specifications, obtaining company required for work, supervising and inspection activities, documentation and overall quality assurance. Maintain standards of safety and comply with Health, Safety and Environment Management System requirements. Position: QA/QC Coating & Insulation Inspector Client: Abu Dhabi Company for Onshore Operations Company: S K Engineering & Construction Project: Bab Gas Compression Project Duration: From Sep 2010 to Jan 2012 Location: Abu Dhabi, UAE Position: QA/QC Painting Inspector Client: Gas Authority of India Limited Company: Corrosion Control Service (B) Pvt. Ltd. Project: Chainsa-Jhajjar Spur Pipeline Project Duration: From Dec 2006 to Jul 2010 Location: Haryana, India Position: Painting Supervisor Client: IOL Company: Aquadra Forspec Pvt. Ltd. Project: various projects Duration: From Jul 2003 to Nov 2006 Location: Mumbai, India Technical Skills: Holiday Testing / Pin hole Detector (High Voltage / Low voltage), Test of salt in abrasives and cleanliness Blotter Test (Compressor air quality), Degree of cleanliness and roughness of prepared surface, dry film & wet film thickness of painted surface, Pull-off Adhesion – Dolly test / Hydraulic test, Peel Test, Surface profile checking (TESTEX –TAPE), Painting Inspection Gauge (Tooke Gauge), Soluble salt contamination test: (Swab test, Sleeve Test and Bresle test). Training: H2S Awareness, Work at Height, Confined Space Entry Personal Details: Fathers name: C Dhanaraj Date of Birth: 20th May 1982 Age: 31 Sex: Male Marital Status: Married Nationality: Indian Passport No.: H 9637312 Valid through: 28-03-2020
  • 3.
    QA/QC Coating &Insulation Inspector 3 Driving License: Saudi Arabia, India Language Skills: English (speak, read, write), Tamil (speak, read, write), Hindi (speak, read, write), Malayalam (speak, read, write)