This document provides instructions for safely maintaining a Clark Model CMP 40/45/50S forklift. It begins with general safety practices and identifies hazards using warning symbols. Sections provide procedures for lifting, jacking, and blocking the forklift, including approved lifting points. Technicians are instructed to raise wheels off the floor using the upright as a lever before working underneath. The document emphasizes checking equipment capacity ratings and stabilizing the forklift during maintenance.
1. The document describes the design of a gear box including specifications, calculations of gear ratios and sizes, material selection, and shaft design.
2. Key specifications include delivering 27.6 hp at input speed of 1992 rpm and output speed of 103 rpm. Gears and bearings are designed to last over 13,000 hours.
3. Calculations determine the number of teeth for each gear and gear ratios. Materials including various grades of steel are selected for gears and shafts based on bending and wear stresses.
Massey ferguson mf 390 tractor, b18008 parts catalogue manualkdidkdkkd
This document provides parts information for an MF 390 tractor engine. It includes:
1) A list of engine parts with part numbers and descriptions
2) Serial number ranges and other specifications for some parts
3) Notes on part replacements and specifications for different countries/models
cover page untuk paper 4 spm 2022/23.pdfpzah idzuddin
The document contains instructions and questions for an English listening test for Form 4 students. It is divided into 4 parts with a total of 30 questions. Part 1 has 7 multiple choice questions about short conversations. Part 2 has 8 multiple choice questions about an interview on boy bands. Part 3 has 5 questions where students must match statements to speakers. Part 4 has 10 fill-in-the-blank questions about a lecture on children's water safety. Students are instructed to answer all questions within the 40 minute time limit.
Caterpillar cat 950 f series ii wheel loader (prefix 4dj) service repair manu...ifkkdmdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 950F wheel loader. The summary is:
1. The removal procedure details disconnecting tubes, removing clips and bolts, and using special tools to remove the governor and control linkage.
2. Cleaning and lubricating new seals is emphasized before installing replacement parts.
3. The installation procedure specifies using tools to replace clips and pins and adjusts settings before reconnecting tubes. Proper lubrication of seals during reassembly is stressed.
This document appears to be a parts catalog or service manual for a Massey Ferguson MFMF 81608160 tractor. It contains part numbers, descriptions and other technical details for various engine, alternator, starter and other components. Footnotes provide additional details on part applicability based on serial numbers or other specifications.
This document appears to be a 30-page mathematics workbook or exercise booklet from a 2015 mathematics enhancement program in Sjktrawang, containing various math word problems and exercises on each page for students to complete. Each page includes several multi-step math word problems involving addition, subtraction, multiplication and division of numbers, as well as short answer and multiple choice questions.
HITACHI ZAXIS 450LC-3 EXCAVATOR Service Repair Manualjksemmd ukejkdm
This is the Highly Detailed factory service repair manual for theHITACHI ZAXIS 450LC-3 EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.HITACHI ZAXIS 450LC-3 EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Manual Consists of the following separate Part No:
Technical Manual (Operational Principle) Vol.No. TO1J1-E
Technical Manual (Troubleshooting) Vol.No. TT1J1-E
Workshop Manual Vol.No. W1J1-E
Electrical Circuit Diagram
Workshop Manual Covers:
Safety
General Information
Upperstructure
Undercarriage
Front Attachment
Technical Manual (Operational Principle) Covers:
General
System
Component Operation
Technical Manual (Troubleshooting) Covers:
Operational Performance Test
Troubleshooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveHITACHI ZAXIS 450LC-3 EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
2009 Nissan Frontier Service Repair Manual.pdfjjkdmsmmd
This document provides a quick reference index and specifications for various components of a 2009 Nissan Frontier, including the engine, transmission, suspension, brakes, fluids, and alignment specifications. It includes tables listing specifications such as engine tune-up data, drive belts, spark plugs, wheel alignment settings, brake components, fluid capacities, and a quick reference index categorizing the vehicle systems.
1. The document describes the design of a gear box including specifications, calculations of gear ratios and sizes, material selection, and shaft design.
2. Key specifications include delivering 27.6 hp at input speed of 1992 rpm and output speed of 103 rpm. Gears and bearings are designed to last over 13,000 hours.
3. Calculations determine the number of teeth for each gear and gear ratios. Materials including various grades of steel are selected for gears and shafts based on bending and wear stresses.
Massey ferguson mf 390 tractor, b18008 parts catalogue manualkdidkdkkd
This document provides parts information for an MF 390 tractor engine. It includes:
1) A list of engine parts with part numbers and descriptions
2) Serial number ranges and other specifications for some parts
3) Notes on part replacements and specifications for different countries/models
cover page untuk paper 4 spm 2022/23.pdfpzah idzuddin
The document contains instructions and questions for an English listening test for Form 4 students. It is divided into 4 parts with a total of 30 questions. Part 1 has 7 multiple choice questions about short conversations. Part 2 has 8 multiple choice questions about an interview on boy bands. Part 3 has 5 questions where students must match statements to speakers. Part 4 has 10 fill-in-the-blank questions about a lecture on children's water safety. Students are instructed to answer all questions within the 40 minute time limit.
Caterpillar cat 950 f series ii wheel loader (prefix 4dj) service repair manu...ifkkdmdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 950F wheel loader. The summary is:
1. The removal procedure details disconnecting tubes, removing clips and bolts, and using special tools to remove the governor and control linkage.
2. Cleaning and lubricating new seals is emphasized before installing replacement parts.
3. The installation procedure specifies using tools to replace clips and pins and adjusts settings before reconnecting tubes. Proper lubrication of seals during reassembly is stressed.
This document appears to be a parts catalog or service manual for a Massey Ferguson MFMF 81608160 tractor. It contains part numbers, descriptions and other technical details for various engine, alternator, starter and other components. Footnotes provide additional details on part applicability based on serial numbers or other specifications.
This document appears to be a 30-page mathematics workbook or exercise booklet from a 2015 mathematics enhancement program in Sjktrawang, containing various math word problems and exercises on each page for students to complete. Each page includes several multi-step math word problems involving addition, subtraction, multiplication and division of numbers, as well as short answer and multiple choice questions.
HITACHI ZAXIS 450LC-3 EXCAVATOR Service Repair Manualjksemmd ukejkdm
This is the Highly Detailed factory service repair manual for theHITACHI ZAXIS 450LC-3 EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.HITACHI ZAXIS 450LC-3 EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Manual Consists of the following separate Part No:
Technical Manual (Operational Principle) Vol.No. TO1J1-E
Technical Manual (Troubleshooting) Vol.No. TT1J1-E
Workshop Manual Vol.No. W1J1-E
Electrical Circuit Diagram
Workshop Manual Covers:
Safety
General Information
Upperstructure
Undercarriage
Front Attachment
Technical Manual (Operational Principle) Covers:
General
System
Component Operation
Technical Manual (Troubleshooting) Covers:
Operational Performance Test
Troubleshooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveHITACHI ZAXIS 450LC-3 EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
2009 Nissan Frontier Service Repair Manual.pdfjjkdmsmmd
This document provides a quick reference index and specifications for various components of a 2009 Nissan Frontier, including the engine, transmission, suspension, brakes, fluids, and alignment specifications. It includes tables listing specifications such as engine tune-up data, drive belts, spark plugs, wheel alignment settings, brake components, fluid capacities, and a quick reference index categorizing the vehicle systems.
Daewoo doosan mega 400 v wheel loader service repair manual (serial number 30...fsjefjskekmm
The document is a shop manual section for servicing the front axle of a Daewoo Mega 400-V wheel loader. It provides over 30 detailed steps for disassembling and reassembling the output shaft and brake components of a ZF MT-L 3105 front axle. Pictures accompany most steps to illustrate proper procedures. Special tools required for many steps are also listed.
Massey ferguson mf 1010 compact tractor parts catalogue manualhfjsejdkemmn
The document provides a list of parts for a Massey Ferguson 1010 compact tractor cylinder head assembly. It includes 53 items such as the cylinder head, valves, springs, studs, bolts, gaskets, and other components. Each item lists the part number, quantity, description, and any relevant comments clarifying part usage or replacements. The list is accompanied by notes labeled (A) through (D) that provide additional part specification details.
Toyota 5FD60 Forklift Service Repair Manualukjkme kjdmfkm
This is the Highly Detailed factory service repair manual for theTOYOTA 5FD60 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 5FD60 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Explanation
Engine
Torque Converter
Propeller Shaft
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Hydraulic Piping
Appendix
Wiring Diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 5FD60 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Adab sebelum dan sesudah tidur terdiri dari beberapa tahapan penting untuk menjaga kesihatan dan kebersihan diri. Beberapa adab sebelum tidur adalah membersihkan diri dengan mandi, berwudhu, dan membaca doa. Manakala adab selepas bangun tidur pula meliputi membersihkan gigi, membaca doa, dan mengemaskan bilik tidur.
Kubota b7500 d tractor parts catalogue manualjfdjskmdmme
The document provides instructions for parts books, including definitions of column headings in parts number pages. It lists country codes that may be included for parts that differ between countries. It then provides an example page from a parts book, listing part numbers, descriptions, quantities, serial number ranges and other details for a tractor model.
Toyota 02 7 fg45 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to related engine manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine through rear axle, with removal and installation procedures.
3. Detailed procedures for disassembling, inspecting, and reassembling the torque converter and transmission assembly. Key points and specifications are called out.
Dokumen ini memberikan instruksi untuk menjawab soalan 6 hingga 10 berdasarkan gambar yang diberikan. Gambar tersebut disediakan untuk membantu menjawab soalan-soalan berikut.
The Flowserve Limitorque QX quarter-turn smart electronic valve actuator continues the legacy of the industry’s state-of-the-art, non-intrusive, multi-turn MX actuator by including an absolute encoder for tracking position without the use of troublesome batteries. The QX design provides enhanced safety and reduced downtime through improved diagnostics, built-in self-test (BIST) features and LimiGard™ fault protection.
The QX design builds on more than 10 years of experience with proven Limitorque MX technology - the first generation double-sealed electronic valve actuator from Flowserve designed to provide control, ease of use and accuracy. The QX includes all the user-preferred features of the MX in a quarter-turn smart actuator package. It is the only non-intrusive, double-sealed quarter-turn actuator to display the Limitorque brand.
This document contains a reading comprehension exam for Malaysian students. It includes three sections with questions:
1. Section A asks students to write 5 sentences describing volunteer activities shown in an image.
2. Section B asks students to write a 50-80 word paragraph summarizing rules shown in an image from the school library.
3. Section C provides two writing prompts, and asks students to choose one and write an 80-120 word response about returning home from school or maintaining personal hygiene.
Daewoo doosan dx500 lca crawler excavator parts catalogue manualikkdkdmmsmd
This document provides parts information for the main frame of a DX480LCA/DX500LCA excavator. It includes a list of 35 parts with descriptions and quantities. Key components include the main frame assembly, bolts, washers, pins, plates, covers, brackets, and bushings. Serial numbers are provided to indicate applicable part number ranges. The document also indicates whether parts are replaceable individually.
Massey ferguson mf 6713 r tractor (eco4 tier 2 3 ; br) parts catalogue manualfujsjefjkskfmsme
This document contains a table of contents and parts list for an MF 6713R tractor engine. The table of contents lists 19 sections that cover various engine and tractor systems. The parts lists include over 30 individual parts for assemblies like the cylinder block, crankshaft, camshaft, cylinder head, intake manifold, and turbocharger.
This repair manual contains information on repairing and checking various systems of heavy machinery, including the injection system, transmission, rear axle, front axle, and hydraulic and electronic components. It includes descriptions, operation details, diagrams, specifications, removal and installation instructions, and measurement and checking points for troubleshooting. The manual is divided into chapters that cover specific mechanical, hydraulic and electronic systems and components.
This is the Highly Detailed factory service repair manual for the1999 FORD RANGER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.1999 FORD RANGER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Maintenance
Engine
Control System
Mechanical
Fuel Service Specifications
Emission Control
Intake Exhaust Cooling
Lube
Ignition Starting Charging
Auto Transmission Clutch
Manual Transmission
Transfer Propeller Shaft
Drive Shaft
Differential
Axle Suspension
Tire & Wheel
Brake Control
Brake
Parking Brake
Steering Column
Power Steering
Air Condition
Suppl Restraint System
Seat Belt
Engine Immobilizer
Cruise Control
Wiper & Washer
Door Lock
Meter Audio/Visual
Horn
Windshield/Glass Mirror
Instrument Panel
Seat
Engine Hood/ Door
Exterior & Interior
Electrical
Multiplex/ Can Communication
And much more
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have1999 FORD RANGER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Clark CMP 50S Forklift Service Repair Manual.pdfshun96145luo
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Daewoo doosan mega 400 v wheel loader service repair manual (serial number 30...fsjefjskekmm
The document is a shop manual section for servicing the front axle of a Daewoo Mega 400-V wheel loader. It provides over 30 detailed steps for disassembling and reassembling the output shaft and brake components of a ZF MT-L 3105 front axle. Pictures accompany most steps to illustrate proper procedures. Special tools required for many steps are also listed.
Massey ferguson mf 1010 compact tractor parts catalogue manualhfjsejdkemmn
The document provides a list of parts for a Massey Ferguson 1010 compact tractor cylinder head assembly. It includes 53 items such as the cylinder head, valves, springs, studs, bolts, gaskets, and other components. Each item lists the part number, quantity, description, and any relevant comments clarifying part usage or replacements. The list is accompanied by notes labeled (A) through (D) that provide additional part specification details.
Toyota 5FD60 Forklift Service Repair Manualukjkme kjdmfkm
This is the Highly Detailed factory service repair manual for theTOYOTA 5FD60 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 5FD60 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Explanation
Engine
Torque Converter
Propeller Shaft
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Hydraulic Piping
Appendix
Wiring Diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 5FD60 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Adab sebelum dan sesudah tidur terdiri dari beberapa tahapan penting untuk menjaga kesihatan dan kebersihan diri. Beberapa adab sebelum tidur adalah membersihkan diri dengan mandi, berwudhu, dan membaca doa. Manakala adab selepas bangun tidur pula meliputi membersihkan gigi, membaca doa, dan mengemaskan bilik tidur.
Kubota b7500 d tractor parts catalogue manualjfdjskmdmme
The document provides instructions for parts books, including definitions of column headings in parts number pages. It lists country codes that may be included for parts that differ between countries. It then provides an example page from a parts book, listing part numbers, descriptions, quantities, serial number ranges and other details for a tractor model.
Toyota 02 7 fg45 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to related engine manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine through rear axle, with removal and installation procedures.
3. Detailed procedures for disassembling, inspecting, and reassembling the torque converter and transmission assembly. Key points and specifications are called out.
Dokumen ini memberikan instruksi untuk menjawab soalan 6 hingga 10 berdasarkan gambar yang diberikan. Gambar tersebut disediakan untuk membantu menjawab soalan-soalan berikut.
The Flowserve Limitorque QX quarter-turn smart electronic valve actuator continues the legacy of the industry’s state-of-the-art, non-intrusive, multi-turn MX actuator by including an absolute encoder for tracking position without the use of troublesome batteries. The QX design provides enhanced safety and reduced downtime through improved diagnostics, built-in self-test (BIST) features and LimiGard™ fault protection.
The QX design builds on more than 10 years of experience with proven Limitorque MX technology - the first generation double-sealed electronic valve actuator from Flowserve designed to provide control, ease of use and accuracy. The QX includes all the user-preferred features of the MX in a quarter-turn smart actuator package. It is the only non-intrusive, double-sealed quarter-turn actuator to display the Limitorque brand.
This document contains a reading comprehension exam for Malaysian students. It includes three sections with questions:
1. Section A asks students to write 5 sentences describing volunteer activities shown in an image.
2. Section B asks students to write a 50-80 word paragraph summarizing rules shown in an image from the school library.
3. Section C provides two writing prompts, and asks students to choose one and write an 80-120 word response about returning home from school or maintaining personal hygiene.
Daewoo doosan dx500 lca crawler excavator parts catalogue manualikkdkdmmsmd
This document provides parts information for the main frame of a DX480LCA/DX500LCA excavator. It includes a list of 35 parts with descriptions and quantities. Key components include the main frame assembly, bolts, washers, pins, plates, covers, brackets, and bushings. Serial numbers are provided to indicate applicable part number ranges. The document also indicates whether parts are replaceable individually.
Massey ferguson mf 6713 r tractor (eco4 tier 2 3 ; br) parts catalogue manualfujsjefjkskfmsme
This document contains a table of contents and parts list for an MF 6713R tractor engine. The table of contents lists 19 sections that cover various engine and tractor systems. The parts lists include over 30 individual parts for assemblies like the cylinder block, crankshaft, camshaft, cylinder head, intake manifold, and turbocharger.
This repair manual contains information on repairing and checking various systems of heavy machinery, including the injection system, transmission, rear axle, front axle, and hydraulic and electronic components. It includes descriptions, operation details, diagrams, specifications, removal and installation instructions, and measurement and checking points for troubleshooting. The manual is divided into chapters that cover specific mechanical, hydraulic and electronic systems and components.
This is the Highly Detailed factory service repair manual for the1999 FORD RANGER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.1999 FORD RANGER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Maintenance
Engine
Control System
Mechanical
Fuel Service Specifications
Emission Control
Intake Exhaust Cooling
Lube
Ignition Starting Charging
Auto Transmission Clutch
Manual Transmission
Transfer Propeller Shaft
Drive Shaft
Differential
Axle Suspension
Tire & Wheel
Brake Control
Brake
Parking Brake
Steering Column
Power Steering
Air Condition
Suppl Restraint System
Seat Belt
Engine Immobilizer
Cruise Control
Wiper & Washer
Door Lock
Meter Audio/Visual
Horn
Windshield/Glass Mirror
Instrument Panel
Seat
Engine Hood/ Door
Exterior & Interior
Electrical
Multiplex/ Can Communication
And much more
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have1999 FORD RANGER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Clark CMP 50S Forklift Service Repair Manual.pdfshun96145luo
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CMP 40 Forklift Service Repair Manual.pdfdxem8295569
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 50S Forklift Service Repair Manual.pdfdxem8295569
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended to support lifted parts. Safety practices are emphasized, such as checking equipment capacity and stability during lifting.
Clark CMP 45 Forklift Service Repair Manual.pdff7siejdkdmd
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CMP 50S Forklift Service Repair Manual.pdff7siejdkdmd
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CMP 45 Forklift Service Repair Manual.pdfshun96145luo
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdfdjdksmmdmd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdfshun96145luo
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 45 Forklift Service Repair Manual.pdfdjdksmmdmd
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CMP 50S Forklift Service Repair Manual.pdfdjdksmmdmd
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CMP 45 Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 45 Forklift Service Repair Manual.pdfdxem8295569
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 50S Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CMP 40 Forklift Service Repair Manual.pdff7siejdkdmd
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark cmp 40 forklift service repair manualdidkkskdmmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards and publications are also provided.
Clark cmp 50 s forklift service repair manualfjjsekkdmme
The document provides safety guidelines for maintaining industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before starting work, disconnecting batteries, checking for fuel leaks, using qualified personnel, and ensuring replacement parts are of equal or better quality than original equipment. Special precautions are needed for hazardous areas and modifications affecting capacity or safety.
Clark cmp 45 forklift service repair manualdidkkskdmmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark cmp 50 s forklift service repair manualfjksekmdme
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark cmp 50 s forklift service repair manualdidkkskdmmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards and publications are also provided.
Similar to Clark cmp 50 s forklift service repair manual (20)
Kobelco sk500 lc 10 hydraulic excavator (na 2019) service repair manualfjjsieskekfmmse
This document is the shop manual for repairing and maintaining an excavator. It contains outlines and general precautions for repairs. The manual is divided into 7 chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachments. Precautions are provided for preparing for disassembly work, safety during disassembly and assembly, hydraulic equipment, electrical equipment, hydraulic parts, welding repairs, and environmental issues. The copyright of the manual belongs to Kobelco Construction Machinery Co. and permission is required for copying or distributing the manual.
This document is the shop manual for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. The manual provides technical information and safety guidelines for repairing and maintaining the excavator. It notes that some content may differ from actual machine configurations depending on country variations. Permission is required to copy, distribute, or reproduce the manual.
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for hydraulic excavator models SK460-8 and SK480LC-8. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and installing options. Safety information is provided throughout, including warnings regarding proper procedures and precautions that must be followed when operating or servicing the equipment.
Kobelco sk460 8 (hs engine) hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and optional procedures for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installing options. The document outlines general safety information and precautions that should be followed when operating or servicing the excavator.
Kobelco sk350 lc 10 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that contains specifications, maintenance, system, disassembly, troubleshooting, and engine sections for hydraulic excavator models SK330-10 and SK350LC-10. It provides safety information and precautions for operating and servicing the excavators. The manual outlines general safety messages and contains warnings for working on or repairing the machines.
Kobelco sk350 lc 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document provides many safety precautions and warnings that should be followed when operating or servicing the excavator.
Kobelco sk330 10 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that contains specifications, maintenance, system, disassembly, troubleshooting, and engine sections for hydraulic excavator models SK330-10 and SK350LC-10. It provides safety information and precautions for operating and servicing the excavators. The manual outlines general safety messages and contains warnings for working on pressurized systems, lifting heavy components, hot parts, and ensuring all guards are in place before starting work.
Kobelco sk330 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document provides an outline and safety precautions for repairing hydraulic excavators. It covers general precautions when disassembling and assembling parts, including preparing the work area, using proper safety equipment, and relieving hydraulic pressures. It also outlines international standards for units of measurement. The document is intended to provide technicians with an overview before conducting repairs.
Kobelco sk260 lc 10 hydraulic excavator service repair manualfjjsieskekfmmse
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for repairs, safety procedures, and the international unit system used. Precautions are provided for disassembling and assembling hydraulic equipment, working with electrical components, handling hydraulic parts, welding repairs, and environmental issues. The outline categorizes the manual into sections covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
This document provides an outline and safety precautions for repairing an excavator. It discusses general precautions for disassembling and assembling parts, handling hydraulic and electrical equipment, welding repairs, and international measurement units. The outline covers preparation before disassembling, safety when disassembling and assembling, procedures for hydraulic and electrical parts, and environmental considerations. Measurement units and applicable machine models are also noted.
Kobelco sk210 lc 10 (for north america) hydraulic excavator service repair ma...fjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for a SK210LC-10 hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installation of options. The document emphasizes safety precautions that should be taken when operating or servicing the excavator.
Kobelco sk140 srlc 7 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and optional information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The manual provides important safety information and precautions for operating and servicing the excavator.
Kobelco sk130 lc 11 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and optional procedures for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document emphasizes safety precautions that should be taken when operating or servicing the excavator.
Kobelco sk85 msr 7 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installing options. The manual provides important safety information and precautions for operating and servicing the excavator.
Kobelco sk85 cs 7 hydraulic excavator service repair manualfjjsieskekfmmse
This document appears to be a shop manual that provides specifications, maintenance, system, disassembly, and troubleshooting information for a hydraulic excavator model. It contains various sections covering the excavator specifications, maintenance procedures, systems, disassembly steps, engine troubleshooting, and installation of optional equipment. The document emphasizes safety precautions that should be followed when operating or servicing the excavator.
Kobelco sk75 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document appears to be a shop manual that provides specifications, maintenance, system, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document emphasizes safety precautions that should be followed when operating or servicing the excavator.
This document provides instructions for disassembling and reassembling the key components of a Komatsu 135ZV-2 wheel loader. It begins with general safety information and cautions regarding proper maintenance procedures. The document is organized by component groups, with sections devoted to the chassis group including instructions for removing and installing the deck, fuel tank, hydraulic tank, engine room, ROPS, cab, and floor board. Detailed procedures and torque specifications are provided to guide technicians in properly servicing the vehicle.
Kawasaki 135 zv wheel loader service repair manual (serial no. 13c 10201 and up)fjjsieskekfmmse
This document provides guidelines for maintaining various components of a machine. It recommends specific lubricants for different parts, including engine oil, transmission fluid, hydraulic fluid, and grease. It lists lubricant change intervals and specifications for coolant mixtures. Safety symbols are defined that will be used in repair manuals. Abbreviations used in manuals are also outlined. Maintaining the proper lubricants and coolant mixtures per these guidelines is important for machine performance and service life.
Kawasaki 70 z7b wheel loader service repair manual (serial no. 70c8 5001 and up)fjjsieskekfmmse
The document contains shop manuals for a wheel loader model 70Z7B. It includes sections on general information, function and structure, operational performance tests, and troubleshooting. The general information section provides specifications for the loader and outlines the layout of its main components such as the engine, hydraulic and electrical systems, drive unit, and axles. The function and structure section provides more detailed diagrams and specifications for individual components.
Caterpillar cat w345 b series ii material handler (prefix cdy) service repair...fjjsieskekfmmse
This document provides assembly instructions for the swing drive of a W345B Series II Material Handler excavator. It lists the required tools and lubricants and outlines a 36 step process for assembling the various components of the swing drive, including bearings, seals, gears, housings, and fasteners. Special attention is given to cleaning parts, applying lubricants, setting torque specifications, and heating components to aid in assembly.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Arrangement and Use of this Manual
Clark arranges parts and service procedures by standard-
ized Groups. In this manual, Groups are similar to “chap-
ters.” Groups are listed in the table of contents on the next
page.
You can quickly locate a specific point in the manual by
using the headers and footers that appear on the pages. The
following illustration points out these areas.
Each Group begins with a table of contents that shows the
Sections contained within the Group. Lengthy Sections
also begin with a table of contents showing the topics
contained within the Section.
GroupID
Each Group and Section has an identifying name and
number, or “ID.”
Each page also has a unique ID. The page ID consists of
three numbers separated by hyphens. The three numbers
represent the Group number, the Section number, and the
page number. For example, “00-1-2” on the lower comer
of the page indicates Group 00, Section 1,Page 2.
Page ID
Section ID
This manual is intended for the use of trained service
personnel. Please read Group SA, “Safe Maintenance,”
and the Operator’s Manual before working on or operat-
ing the truck.
0 Copyright Clark Material Handling Company 1999 SM 648, July ‘99
3. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CONTENTS
Contents
Contents are listed by Group number and name followed by Section number and name:
SA
PS
00
01
06
14
16
23
SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Bloc
3. Towing
PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance
3. PM Inspection Form
ENGINE
:king
25126 STEER SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Steering System Removals 81Installations
4. Steering System Pressure Check
5. Steering Unit Overhaul
6. Priority Valve Overhaul
7. Steer Cylinder Overhaul
29/30 HYDRAULIC SYSTEM
1. Perkins Diesel Engine Service Manual
COOLING SYSTEM
1. Specifications and Description
2. Troubleshooting
TRANSAXLE
1. Specifications and Description
2. Fluid Level Check and Fill
3. Checks and Troubleshooting
3. Transaxle Overhaul
ELECTRICAL
1. Circuit Diagram
2. Instrument Pod
WHEELS AND TIRES
1. Specifications and Description
2. Cushion Wheels and Tires
3. Pneumatic Wheels and Tires
34
38
40
BRAKE SYSTEM
1. Specifications
2. Service/Inching Brake
3. Parking Brake
1. Specifications and Description
2. Troubleshooting
3. Hydraulic Pump Overhaual
4. Control Valve Overhaul
UPRIGHTS
1. Specifications and Description
2. Upright Checks and Adjustments
3. Lift Chain Service
4. Removals and Replacements
5. Lift and Tilt Cylinder Overhaul
COUNTERWEIGHT
1. Specifications
2. Inspection
3. Removal and Replacement
SPECIFICATIONS
1. Specifications
SM 648, July ‘99 Contents-iii
4. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
GROUP SA
GROUP SA
SAFE MAINTENANCE
Safety ............................................................................... Section 1
Lifting, Jacking, and Blocking the Truck.. ................... Section 2
Towing .............................................................................. Section 2
SM 648, July ‘99 Safe Maintenance
5. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Group SA, Safe Maintenance
Section 1. Safety
SafetySigns and Messages Safe Maintenance Practices
Safety signs and messages in this manual and on the lift
truck provide instructions and identify specific areas where
potential hazards exist and special precautions should be
taken. Be sure you know and understand the meaning of
these instructions, signs, and messages. Damage to the
truck, death, or serious injury to you or other persons may
result if these messages are not followed.
NOTE
This message is used when special informa-
tion, instructions or identification is re-
quired relating to procedures, equipment,
tools, pressures, capacities, and other spe-
cial data.
The following instructions have been prepared from cur-
rent industry and government safety standards applicable
to industrial truck operation and maintenance. These rec-
ommended procedures specify conditions, methods, and
accepted practices that aid in the safe maintenance of in-
dustrial trucks. They are listed here for the reference and
safety of all workers during maintenance operations. Care-
fully read and understand these instructions and the spe-
cific maintenance procedures before attempting to do any
repair work.
When in doubt of any maintenance procedure, please con-
tact your local Clark dealer.
1.
IMPORTANT
Powered industrial trucks can become hazardous if
maintenance is neglected. Therefore, suitable mainte-
nance facilities, trained personnel, and procedures
must be provided.
This message is used when special precau-
tions should be taken to ensure a correct
action or to avoid damage to, or malfunc-
tion of, the truck or a component.
2. Maintenance and inspection of all powered industrial
trucks shall be done in conformance with the
manufacturer’s recommendations.
3.
A CAUTION
This message is used as a reminder of safety
hazards that can result in personal injury
if proper precautions are not taken.
A scheduled planned maintenance, lubrication, and
inspection program shah be followed.
4. Only trained and authorized personnel shah be permit-
ted to maintain, repair, adjust, and inspect industrial
trucks. Work should be performed in accordance with
the manufacturer’s specifications.
A WARNING
This message is used when a hazard exists
that can result in injury or death if proper
precautions are not taken.
5. Properly ventilate work area, vent exhaust fumes, and
keep shop clean and floor dry.
6.
A DANGER
This message is used when an extreme haz-
ard exists that can result in injury or death
or serious injury if proper precautions are
not taken.
Avoid fire hazards and have fire protection equipment
present in the work area. Do not use an open flame to
check for level or leakage of fuel, electrolyte, or
coolant. Do not use open pans of fuel or flammable
cleaning fluids for cleaning parts.
7.
The above terms have been adopted by Clark Material
Handling Company. The same terms may be used in differ-
ent context in service literature supplied directly or indi-
rectly by vendors of truck components.
Before starting work on truck:
a. Raise drive wheels off of floor or disconnect
power source and use blocks or other positive
truck positioning devices.
b. Disconnect battery before working on the electri-
cal system.
8. Before working on engine fuel system of gasoline- or
diesel-powered trucks, be sure the fuel shut-off valve
is closed.
SM 648, July ‘99 Safety . SA-1-l
6. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group SA, Safe Maintenance CUIRU
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Operation of the truck to check performance must be
conducted in an authorized, safe, clear area.
Before starting to drive truck:
a. Be in operating position.
b. Be sure parking brake is engaged.
c. Put direction control in neutral.
d. Start engine.
e. Check functioning of direction and speed con-
trols, steering, brakes, warning devices, and any
load handling attachments.
19.
20.
21.
Modifications and additions that affect capacity and
safe truck operation must not be done without the
manufacturer’s prior written approval. Capacity, op-
eration and maintenance instruction plates, tags, or
decals must be changed accordingly. This is an OSHA
requirement.
Before leaving truck
a. Stop truck.
b. Put directional control in neutral.
c. Apply the parking brake.
d. Stop the engine by turning off the ignition circuit.
e. Put blocks at the wheels if truck is on an incline.
Brakes, steering mechanisms, control mechanisms,
warning devices, lights, governors, guards, safety de-
vices, and frame members must be carefully and regu-
larly inspected and maintained in a safe operating
condition.
Care must be taken to assure that allreplacement parts,
including tires, are interchangeable with the original
parts and of a quality at least equal to that provided in
the original equipment. Parts, including tires, are to be
installed per the manufacturer’s procedures. Always
use genuine CLARK or CLARK-approved parts.
Use special care when removing heavy components
from the truck, such as counterweight, seat deck,
upright, etc. Be sure that lifting and handling equip-
ment is of the correct capacity and in good condition.
Also, this removal may upset the stability of the truck.
The frame must always be safely blocked for major
component removal.
NOTE
Special trucks or devices designed and approved for
hazardous area operation must receive special atten-
tion to ensure that maintenance preserves the original,
approved, safe-operating features.
You should also he familiar with additional
operating and maintenance safety instruc-
tions contained in the following publica-
tions:
Fuel systems must be checked for leaks and condition
of parts. Extra special consideration must be given in
the case of a leak in the fuel system. Action must be
taken to prevent the use of the truck until the leak has
been corrected.
ANSI/ASME B56.1- 1988Operator Control-Industrial Tow
Tractors (Safety Standard For Powered Industrial Trucks).
Published by: Society of Mechanical Engineers, United
Engineering Center, 345 E. 47th Street, New York, NY
10017.
The truck manufacturer’s capacity, operation, and
maintenance instruction plates, tags, or decals must be
maintained in legible condition.
NFPA 505-1982: Fire Safety Standard for Powered Indus-
trial Trucks: Type Designations, Areas of Use, Mainte-
nance and Operation. Available from: National Fire
Protection Assoc., Inc., Batterymarch Park, Quincy, MA
02269.
Batteries, motors, controllers, limit switches, protec- General Industrial Standards, OSHA 2206: OSHA Safety
tive devices, electrical conductors, and connections and Health Standards (29 CFB 1910), Subpart N-Materials
must be inspected and maintained in conformance Handling and Storage, Section 1910.178 Powered Indus-
with good practice. Special attention must be paid to trial Trucks. For sale by: Superintendent of Documents,
the condition of electrical insulation. U.S. Government Printing Office, Washington, DC 20402.
To avoid injury to personnel or damage to the equip-
ment, consult the manufacturer’s procedures inreplac-
ing contacts on any battery connection.
Industrial trucks must be kept in a clean condition to
minimize fire hazards and help inthe detection of loose
or defective parts.
SA-1-2 l Safety SM 648, July ‘99
7. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CUIRK Group SA, Safe Maintenance
Section 2.
Lifting, Jacking, and Blocking
Safe Parking ................................................................................................................................... 2
Lifting, Jacking, and Blocking Points .......................................................................................... 2
Raising Drive Wheels Off Floor ................................................................................................... 2
Raising Truck with A Hoist .......................................................................................................... 3
Blocking the Upright in Raised Position ...................................................................................... 4
Raising Rear of Truck ................................................................................................................... 4
Raising Entire Truck ..................................................................................................................... 5
A WARNING
Lifting or jacking any large piece of equipment such as your fork truck presents
obvious hazards. It must be done with great care and forethought. Consult the
truck weight tabulations in Group 40, “Specifications” to ensure that your
lifting equipment is of adequate capacity.
SM 648, July ‘99 Lifting, Jacking, and Blocking l SA-2-l
8. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group SA, Safe Maintenance CICIRK
Safe Parking Raising Drive Wheels Off Floor
Before working on truck:
1.
2.
3.
4.
Park truck on a hard, level, and solid surface, such as
a concrete floor with no gaps or breaks.
Put upright in vertical position and fully lower the
forks or attachment.
This procedure uses the upright as a lever to lift the drive
wheels off the floor and prevent accidents due to inadvert-
ent powering of the drive wheels.
Park truck safely as described in“Safe Parking.” Block
steer wheels.
Put all controls in neutral. Turn key switch OFF and
remove key.
Apply the parking brake and block the wheels.
1.
2.
3.
4.
Be sure upright trunnion bolts are tight. Bolt torques
must be 75-80 N*m (55-59 ft-lb).
Start the engine. Tilt the upright fully back. Adjust
upright height as necessary to put blocking underneath
the lower end of the upright.
Put a solid 100 x 100 mm (4 x 4 in) hardwood block
under the front section of each upright rail. Put a 3-6
mm (.125-.250 in) steel plate on top of each block.
A WARNING
Defective equipment can cause accidents.
All tools and lifting equipment must be in
good condition, meet the load capacity re-
quirements and have OSHA labels when
required. Tools with defects can have fail-
ures causing severe injury or death.
Lifting, Blocking, and Jacking Points
Use the following illustration to locate general lifting, block-
ing, and jacking points on the truck. Read the procedures
for raising, blocking, or jacking specific components of the
truck to make sure you understand the correct, safe proce-
dures.
‘%nder Steer v Under Frame L Under Upright
Axle Frame
Mount
A WARNING
Do not attempt to lift the truck by the over-
head guard or the counterweight. Severe
injury may result and the truck can be
damaged.
5. Tilt upright fully forward. This raises the drive wheels
off the floor. Release the tilt control lever and turn
engine OFF.
SA-2-2 l Lifting, Jacking, and Blocking SM 648, July ‘99
9. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Group SA, Safe Maintenance
6. Insert blocking under the frame behind the drive
wheels or slip wheel cradles under the drive wheels. If
using blocking, check for safe clearance between drive
wheels and floor and blocks.
NOTE
When forks are raised as in illustration
above, use shop rags, paper, or bright tape
on fork tips to signal the danger of trip-
ping.
7. Check for stable condition of the truck. Be sure that the
blocks are located securely under the truck frame
before operating the drive or working on truck.
8. Lower the drive wheels to the floor and remove the
blocks by reversing the above procedure.
Raising Truck with a Hoist
When suitable equipment is available, the front of the truck
may be raised by means of a hoist, with wheel cradles
placed under the wheels or blocking placed under the frame.
1.
2.
A CAUTION
When lifting the front of the truck watch
truck for signs of lateral instability. It may
tip sideways. You may have to support or
guide the side of the truck or overhead
guard to prevent tipping.
Parktrucksafelyasdescribedin“SafeParking.”Block
rear steer wheels.
Check trunnion bolts to make sure they are tightened to
correct torque. Bolt torques must be 75-80 N-m (55-59
ft-lb).
3. To raise the front of the truck using the upright, spread
two chains on the outer rail tiebar of the upright.
A WARNING
Chain and hoist used to lift truck should be
checked to make sure they are of safe lift-
ing capacity. See the truck data plate for
information.
4. Slowly lift truck and lower drive wheels onto the
cradles or place blocking under frame prop points.
5. When maintenance work is completed, lower the truck
to the floor by reversing the lifting procedure. Check to
be sure no tools or equipment are under the truck or
wheels.
SM 648, July ‘99 Lifting, Jacking, and Blocking l SA-2-3
10. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group SA, Safe Maintenance CWRU
Blocking the Upright In Raised Position
This procedure is used to safely provide clearance for
access from the front of truck to components on or near the
drive axle. Illustrations show upright with forks removed
however, fork removal is not necessary
1.
2.
3.
4.
5.
6.
Park truck safely as described in “Safe Parking.”
Put blocks in front of and behind drive wheels.
Put wooden support blocks conveniently near upright
rails beforeraising the upright. Use two 100x 100mm
(4x 4 in) hardwood blocks or equal, of about 300 x 300
mm (12 in) and 600 x 600 mm (24 in) length.
NOTE
For standard uprights, block may need
length cut to suit. For triple stage uprights,
the carriage may be blocked up, as shown.
Startengine and raise the upright carriage.
Hold the taller block against inner rail and lower the
upright until carriage rests on block.
Outer
Rail
:.:.:.:.:.........:m:.:.:.:.:.:.:.:.:.w
w
:w......... Tall
3:.:.:.::::;z
...................................... Block......:.:....
Hold the shorter block against the outer rail and lower
the upright until inner rail rests on the block.
Outer
Rail
dIIII~, * Carriage
7. Reverse the procedure to remove blocking.
Raising Rear of Truck
The truck may be raised at the rear by jacking and blocking
under the center of the frame member at either the front or
rear steer axle mounting. or under the center section of the
steer axle.
Refer to truck data plate for truck weights.
1.
A WARNING
An incorrectly installed counterweight can
move or fall unexpectedly. Never lift or
block a truck using the counterweight. Fail-
ure to follow procedures outlined in this
manual can result in injury or death.
Park truck safely as described in “Safe Parking.” Put
blocks at front and rear of drive wheels.
SA-2-4 . Lifting, Jacking, and Blocking SM 648, July ‘99
11. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CWRK Group SA, Safe Maintenance
2. Put a floor jack under the steer axle mounting frame
member, centered between the two wheels.
A WARNING
Never lift the truck by the counterweight.
3.
4.
NOTE
If there is insufficient clearance under
frame for your jack, the truck may first be
driven onto shims, such as 25 x 150 x 300
mm (1 x 6 x 12 in) pieces of board, to
increase the truck frame underclearance.
Raise the truck only as high asnecessary toperform the
maintenance work.
Put blocks at both sides of the truck, fully under the
frame main side structure. Put the blocks infront of but
close to the counterweight and steer wheels for best
truck stability.
Put equal blocks under each sideof the truck to provide
a level working position.
5. Lower the truck onto the blocks and remove the jack.
A CAUTION
Before performing any maintenance, check
the truck for stability on the blocks.
6. When maintenance work is completed, lower the rear
of truck to the floor by reversing the above procedure
and lowering each side of the truck 50 mm (2 in) at a
time:
l Put jack under frame and raise truck.
l Carefully remove blocks and lower truck.
l Remove jack and blocks from drive wheels.
Raising Entire Truck
Refer to truck data plate for truck weights.
1.
2.
Park truck safely as described in “Safe Parking.”
Lower upright fully.
If necessary, drive truck onto boards to increase
underclearance.
A WARNING
SIDE-TO-SIDE TIPOVER. When jacking
side of truck, be sure upright is lowered
fully and do not raise one side of the truck
more than about 50 mm (2 in) higher than
the other, to avoid tipping truck over later-
ally.
END-TO-END TIPOVER. If the upright
and transaxle are removed while the truck
is blocked up, the truck will tip backwards
due to the heavy counterweight. Both up-
right and counterweight must be removed
before attempting to raise the truck for
transaxle removal. The back of the truck
must be supported by blocking under the
steer axle to prevent movement.
The reverse is also true. If the counter-
weight is removed while the truck is up on
blocks, the weight of the upright and
transaxle will cause the truck to tip on the
front blocks and fall forward.
SM 648, July ‘99 Lifting, Jacking, and Blocking l SA-2-5
12. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group SA, Safe Maintenance CMRU
3. Put the jack under side frame near the center of the
truck.
4.
5.
IMPORTANT
Be sure to put the jack squarely and fully
under the main side structure of the frame.
Do not put the jack under the outer covers
which enclose the fuel and hydraulic sump
tanks.
Carefully raise the truck one sideat a time, only as high
as necessary to do the maintenance work and not more
than a maximum of 150 mm (6 in) total.
Put blocksunder the side frame, at each sideof thejack.
Spread the blocks close to the steer and drive wheels
for maximum stability.
6.
7.
If using one jack, lower the truck onto the blocks and
move the jack to the opposite side. Repeat the lifting
procedure.
Put the same size blocks under each side of the truck so
it will be level.
A CAUTION
Before performing any maintenance work,
check the truck for stable condition on the
blocking.
When maintenance work is completed, lower the en-
tire truck to the floor by reversing the lifting procedure.
Lower the truck one side at a time, while carefully
removing the blocks. Check to be sure no tools or
equipment are under the truck or wheels.
NOTE
Depending on jack height, shims under the
tires may be needed for clearance to allow
removal of jack.
Shipping Tie-Down Instructions
Front of Truck
a. With Upright and Carriage Installed
l Lower the carriage fully.
l Put a tie down (e.g., chain) between the carriage
fork bars.
b. Without an Upright and Carriage Installed
l Put a chain across the truck floor plate. Protect
truck from chain damage by using covered chain
or protective material under the chain at contact
points.
Rear of Truck
l Attach the tie down to pocket in bottom of coun-
terweight.
SA-2-6 . Lifting, Jacking, and Blocking SM 648, July ‘99
13. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CICIRK Group SA, Safe Maintenenance
Section 3.
Towing
If your truck is disabled but can be moved freely on its own
wheels without further damage, use the following proce-
dures to tow the truck safely to a repair area.
A WARNING
1.
2.
3.
It is important for your safety and to the
care of your lift truck to use the proper
equipment and carefully follow these rec-
ommendations for safe towing.
Do not tow a lift truck if there is a problem
with the brakes or tires, or if the steering
cannot be operated.
Do not tow the disabled truck up or down
ramps or steep inclines.
Do not attempt to tow the disabled truck if
traction or weather conditions are poor.
Be sure to apply the parking brake or block the drive
wheels on the disabled truck while working around it.
When possible, raise the carriage (forks) on the dis-
abled truck 300 mm (12 in) from the floor or ground.
Secure the carriage on the upright with a chain.
Use atruck for towing that is of equal or larger capacity
than the disabled truck. Carry a partial load on the tow
truck for improved traction.
4.
5.
6.
7.
8.
Check that the counterweight bolts on both trucks are
in place and properly torqued to 340-380 Nom (250-
280ft-lb). These bolts are made of special, high-tensile
steel and are not commercially available. When neces-
sary, replace these bolts only with a genuine Clark
replacement part.
Use an approved, solid metal tow bar with towing
couplers that connect to the towing pins in the counter-
weights.
NOTE
DOT-approved towing equipment is avail-
able from your Clark dealer.
Release the parking brake on the towed vehicle. Place
directional control lever in neutral.
Tow the disabled truck backwards. An operator must
be on the disabled truck.
A CAUTION
The power steering will not operate on the
disabled truck when the engine is not run-
ning. The steering handwheel will be diffi-
cult to turn.
Tow the truck slowly. Careful towing is necessary to
prevent injury to personnel or damage to the disabled
truck. The truck should betowed at a speed of less than
8 kph (5 mph, or a moderate waIking speed) with a
driver in place and steering the disabled truck.
Direction of towing for distances of
300 meters (325 yards) or less.
Disabled truck with
driver in place to steer.
Tow truck moving at 8 kilome-
ters-per-hour (5 mph) or less.
SM 648, July ‘99 Towing l SA-3-l
14. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group SA, Safe Maintenance GlmK
9.
IMPORTANT
Do not lift the disabled truck or any wheels
off the floor while the truck is being towed.
A WARNING
Always engage the parking brake when
parking a lift truck. The truck can roll and
Park the disabled truck in authorized areas only. Fully
lower the forks on the floor, leave the directional
control in neutral. turn the ignition switch to OFF, and
engage the parking brake. Remove the ignition key
and, when necessary, block the wheels to prevent the
truck from rolling.
cause injury or death to personnel near it.
LIFT TRUCK PARKING
SA-3-2 l Towing SM 648, July ‘99
15. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
GROUP PS
PERIODIC SERVICE
Maintenance Schedules .................................................. Section 1
The Planned Maintenance Program ............................. Section 2
The PM Inspection Form ............................................... Section 3
SM 648, July ‘99 Periodic Service
16. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMR15 Group PS, Periodic Service
Section 1.
Maintenance Schedules
“Periodic Service” and “Planned
Maintenance”
The term “periodic service” includes all maintenance tasks
that should be performed on a regularly scheduled basis.
The term “Planned Maintenance” indicates a formalized
program of basic inspections, adjustments, and lubrications
that the Clark service organization provides customers at a
prescribed interval, usually 50-250 hours. The recommended
basic “Planned Maintenance” procedure is given in Section
2 of this Group.
The current Section,“Maintenance Schedules.” specifies
all maintenance tasks-including Planned Maintenance
tasks-that should be performed periodically, and suggests
intervals at which they should be performed.
Determining Maintenance Intervals
Time intervals on the charts on the next four pages and
elsewhere in this manual relate to truck operating hours as
recorded on the hourmeter, and are based on experience
Clark has found to be convenient and suitable under nor-
mal operation. Standard operating condition classifications
are:
Normal Operation: Eight-hour material handling, mostly
in buildings or in clean, open air on clean, paved surfaces.
Severe Operation: Prolonged operating hours or constant
usage.
Extreme Operation:
In sandy or dusty locations, such as cement plants,
lumber mills, and coal dust or stone crushing sites.
High-temperature locations, such as steel mills and
foundries.
Sudden temperature changes, such as constant trips
from buildings into the open air, or in refrigeration
plants.
If the lift truck is used in severe or extreme operating
conditions, the maintenance intervals should be shortened
accordingly.
IMPORTANT
MAINTENANCE INTERVALS. If the lift
truck is used in severe or extreme operat-
ing conditions, the maintenance intervals
should be shortened accordingly.
Since the operating environments of lift
trucks vary widely, the above descriptions
are highly generalized and should be ap-
plied as actual conditions dictate.
SM 648, July ‘99 Maintenance Schedules l PS-l-l
17. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group PS, Periodic Service ElRRlF
Service Chart/Lubrication Points
A decal. similar to the illustration below. is located on the
underside of the truck’s engine cover. This decal is a basic
guide to periodic maintenance intervals and tasks. A more
detailed chart is supplied on the next page.
0 Lubricant
0 Replace
cl Check
Liftchain
RH, LH(2points)
Brake fluid/oil
4
Transmission oil -
Engine oil
Engine oil filter -
Coolant
Steer king pin
RH, LH(4points)
Steering linkage
FM, LH(4points)
Fuel
0co Antifreeze
0GGrease 0HOHydraulic oil
0EOEngine oil 0FOFuel
0TOTransmission oil 060Brake fluid/oil
IIII n n retransmission oil filter
I---m IFI I RH, LH(2points)
Every 10 hoursor daily
Every 200 hoursor monthly
I I I IA Wheel bearina
Every 2000 hoursor yearly
PS-1-2 . Maintenance Schedules SM 646, July ‘99
18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Group PS, Periodic Service
Recommended Periodic Service Schedule
This chart lists maintenance tasks that should be done
periodically and the suggested time intervals. Refer to
Operator’s Manual for Daily Checks.
Period First Every Every Every Every
No. month 1 month 3 months 6 months 12 months
First Every Every Every Every
200 hours 200 hours 500 hours 1000 hours 12000 hours
Engine system
1. Inspection and adjustment(or replacement)
1) Intake/Exhaust valve clearance 0 0
2) Belt tension 0 0
3) Cylinder head bolts and
manifold nuts 0 0 0
lr4) Fuel strainer (Filter) 0 0
5) ‘Idling speed 0 0 __ _-
6)
Electrolyte specific gravity
(Battery) 0 j
7) Starting motor and alternator 0 j-
8) I
)IZIf you operate the fork lift in a dusty environment, “W marked items must be checked more
frequently.
NOTE: Oil change interval may be determined by laboratory analysis
SM 648, July ‘99 Maintenance Schedules l PS-1-3
20. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group PS, Periodic Service ClCllW
R If you operate the fork lift in a dusty environment, W marked items must be checked more
frequently.
l Change oil and filter after the first 50 hours and again after 100 operating hours when the
transaxle is new or rebuilt.
PS-1-4 l Maintenance Schedules SM 648, July ‘99
21. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRU Group PS, Periodic Service
Section 2.
The Planned Maintenance Program
This Section defines a set of basic service procedures, known as the “Planned
Maintenance Program,” and describes a systematic approach for performing them.
Introduction to Planned Maintenance .........................................................................................2
PM Intervals ..................................................................................................................................... 2
The PM Form ................................................................................................................................... 2
The Basic PM Procedures ............................................................................................................. 2
Visual Inspection ............................................................................................................................. 3
Decals. Fasteners, and Leaks .................................................................................................... 3
Overhead Guard.. ...................................................................................................................... 3
Carriage, Load Backrest, and Upright ...................................................................................... 3
Forks ......................................................................................................................................... 3
Brake and Inching Pedal Freeplay ........................................................................................... .4
Wheels and Tires ..................................................................................................................... .4
Functional Tests ............................................................................................................................... 4
Starting System ........................................................................................................................ .4
Engine Shut Down Mode.. ....................................................................................................... .4
Parking Brake Interlock ........................................................................................................... .4
Accelerator, Brake/Inching System, Direction Control, and Parking Brake ........................... .5
Steering System ........................................................................................................................ 5
Lift Mechanisms and Controls.. ................................................................................................ 6
Auxiliary Controls ................................................................................................................... .6
Air Cleaning the Truck ................................................................................................................... .6
Truck Chassis Inspection and Lubrication ...................................................................................... .7
Lift Chain Lubrication .................................................................................................................... .7
Upright and Tilt Cylinder Lubrication ............................................................................................ .7
Under-the-Hood Inspection ............................................................................................................ .7
General Checks ........................................................................................................................ .7
Engine Air Cleaner .................................................................................................................. .7
Fluid Checks .................................................................................................................................... 7
Battery.. ..................................................................................................................................... 7
Engine Cooling System ............................................................................................................ 8
Engine Oil ................................................................................................................................. 8
Hydraulic Fluid Level ............................................................................................................... 8
Critical Fastener Torque Checks ...................................................................................................... 8
Tram&e Fluid Level ............................................................................................................... 8
Stall Test .......................................................................................................................................... 8
Cranking Voltage Test ..................................................................................................................... 8
SM648, July ‘99 Planned Maintenance l PS-2-1