1. A
B
C
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O
QUICK REFERENCE INDEX
A GENERAL INFORMATION GI General Information
B ENGINE EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
STR Starting System
ACC Accelerator Control System
C HYBRID HBC Hybrid Control System
HBB Hybrid Battery System
D TRANSMISSION & DRIVE-
LINE
CL Clutch
TM Transaxle & Transmission
DLN Driveline
FAX Front Axle
RAX Rear Axle
E SUSPENSION FSU Front Suspension
RSU Rear Suspension
SCS Suspension Control System
WT Road Wheels & Tires
F BRAKES BR Brake System
PB Parking Brake System
BRC Brake Control System
G STEERING ST Steering System
STC Steering Control System
H RESTRAINTS SB Seat Belt
SBC Seat Belt Control System
SR SRS Airbag
SRC SRS Airbag Control System
I VENTILATION, HEATER &
AIR CONDITIONER
VTL Ventilation System
HA Heater & Air Conditioning System
HAC Heater & Air Conditioning Control System
J BODY INTERIOR INT Interior
IP Instrument Panel
SE Seat
ADP Autodrive Positioner System
AP Adjustable Pedals
K BODY EXTERIOR,
DOORS, ROOF & VEHICLE
SECURITY
DLK Door & Lock
SEC Security Control System
GW Glass & Window System
PWC Power Window Control System
RF Roof
EXT Exterior
BRM Body Repair Manual
L DRIVER CONTROLS MIR Mirrors
EXL Exterior Lighting System
INL Interior Lighting System
WW Wiper & Washer
DEF Defogger
HRN Horn
M ELECTRICAL & POWER
CONTROL
PWO Power Outlet
BCS Body Control System
LAN LAN System
PCS Power Control System
CHG Charging System
PG Power Supply, Ground & Circuit Elements
N DRIVER INFORMATION &
MULTIMEDIA
MWI Meter, Warning Lamp & Indicator
WCS Warning Chime System
SN Sonar System
AV Audio, Visual & Navigation System
O CRUISE CONTROL CCS Cruise Control System
P MAINTENANCE MA Maintenance
All rights reserved. No part
of this Service Manual may
be reproduced or stored in a
retrieval system, or transmit-
ted in any form, or by any
means, electronic, mechani-
cal, photo-copying, record-
ing or otherwise, without the
prior written permission of
Nissan North America, Inc.
Edition: July 2008
Revision: October 2008
Publication No. SM9E-1D40U0
2. FOREWORD
This manual contains maintenance and repair procedure for the 2009
NISSAN FRONTIER.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in specifi-
cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of
the technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician
and the tools and parts available. Accordingly, anyone using service
procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal
safety nor the vehicle’s safety will be jeopardized by the service
method selected.
3. 2009
QUICK REFERENCE CHART - FRONTIER
QUICK REFERENCE CHART - FRONTIER
Engine Tune-up Data - QR25DE INFOID:0000000004553658
GENERAL SPECIFICATIONS
DRIVE BELT
SPARK PLUG
Engine Tune-up Data - VQ40DE
INFOID:0000000004553657
GENERAL SPECIFICATIONS
Cylinder arrangement In-line 4
Displacement cm3
(cu in) 2,488 (151.82)
Bore and stroke mm (in) 89.0 x 100.0 (3.504 x 3.937)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings
Compression 2
Oil 1
Compression ratio 9.5
Compression pressure
kPa (kg/cm2
, psi) / 250 rpm
Standard 1,304 (13.3, 189)
Minimum 1,108 (11.3, 161)
Differential limit between cylinders 100 (1.0, 14)
Tension of drive belt Auto adjustment by auto-tensioner
Make NGK
Standard type PLZKAR6A–11
Gap (nominal) 1.1 mm (0.043 in)
Cylinder arrangement V-6
Displacement cm3
(cu in) 3,954 (241.30)
Bore and stroke mm (in) 95.5 × 92.0 (3.76 × 3.622)
Valve arrangement DOHC
Firing order 1-2-3-4-5-6
Number of piston rings
Compression 2
Oil 1
Number of main bearings 4
Compression ratio 9.7
Compression pressure kPa
(kg/cm2, psi)/300 rpm
Standard 1,275 (13.0, 185)
Minimum 981 (10.0, 142)
Differential limit between cylinders 98 (1.0, 14)
4. QUICK REFERENCE CHART - FRONTIER
2009
DRIVE BELT
SPARK PLUG
Front Wheel Alignment (Unladen*1)*6 INFOID:0000000004553656
Cylinder number
Valve timing
(Intake valve timing control - “OFF”)
Unit: degree
a b c d e f
244 240 −4 64 6 58
SEM713A
PBIC0187E
Tension of drive belts Auto adjustment by auto tensioner
Application United States and Canada Mexico
Make NGK
Standard type DILFR5A-11 PLFR5A-11
Gap (nominal) 1.1 mm (0.043 in)
Drive type 2WD 4WD
Camber
Degree minute (decimal degree)
Minimum -0° 30′ (-0.50°) -0° 15′ (-0.25°)
Nominal 0° 15′ (0.25°) 0° 30′ (0.50°)
Maximum 1° 0′ (1.00°) 1° 15′ (1.25°)
Cross camber 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less
Caster
Degree minute (decimal degree)
Minimum 2° 15′ (2.25°) 2° 0′ (2.00°)
Nominal 3° 0′ (3.00°) 2° 45′ (2.75°)
Maximum 3° 45′ (3.75°) 3° 30′ (3.50)
Cross caster 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less
Kingpin inclination
Degree minute (decimal degree)
Nominal 13° 0′ (13.00°) 12° 45′ (12.75°)
5. 2009
QUICK REFERENCE CHART - FRONTIER
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Target value 35° 26′ (35.43°)
*3: Target value 31° 22′ (31.37°)
*4: Target value 35° 36′ (35.60°)
*5: Target value 31° 44′ (31.73°)
*6: Some vehicles may be equipped with straight (non-adjustable) lower link bolts and washers. In order to adjust camber and caster on
these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers.
General Specification (Rear) INFOID:0000000004553654
Wheelarch Height (Unladen*1
) INFOID:0000000004553655
King Cab
Unit: mm (in)
Total toe-in
Distance (A − B)
2.1 mm (0.08 in) 2.1 mm (0.08 in)
3.1 mm (0.12 in) 3.1 mm (0.12 in)
4.1 mm (0.16 in) 4.1 mm (0.16 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)
0° 5′ (0.08°) 0° 5′ (0.08°)
0° 7′ (0.12°) 0° 7′ (0.12°)
0° 9′ (0.15°) 0° 9′ (0.15°)
Wheel turning angle (full turn)
Inside
Degree minute (Decimal degree)
33° 26′ – 35° 26′ *2
(33.43° – 35.43°)
33° 36′ – 35° 36′ *4
(33.60° – 35.60°)
Outside
Degree minute (Decimal degree)
29° 22′ – 31° 22′ *3
(29.37° – 31.37°)
29° 44′ – 31° 44′ *5
(29.73° – 31.73°)
Drive type 2WD 4WD
SFA234AC
Suspension type Rigid axle with semi-elliptic leaf springs
Shock absorber type Double-acting hydraulic
Engine type QR25DE VQ40DE
Drive type 2WD 4WD
LEIA0085E
6. QUICK REFERENCE CHART - FRONTIER
2009
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Crew Cab
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Brake Specification INFOID:0000000004553652
Unit: mm (in)
Tire size
235/
75R15
265/70R16
265/
75R16
265/
65R18
265/
70R16
265/
75R16
265/
65R18
Front wheelarch height (Hf)
850
(33.46)
865
(34.06)
868
(34.17)
880
(34.65)
867
(34.13)
881
(34.68)
893
(35.16)
881
(34.68)
Rear wheelarch height (Hr)
878
(34.57)
887
(34.92)
895
(35.24)
907
(35.71)
893
(35.16)
904
(35.59)
917
(36.10)
903
(35.55)
Engine type VQ40DE
Drive type 2WD 4WD
Tire size 265/70R16 265/75R16 265/65R18 265/70R16 265/75R16 265/65R18
Front wheelarch height (Hf)
867
(34.13)
879
(34.61)
866
(34.09)
879
(34.61)
891
(35.08)
879
(34.61)
Rear wheelarch height (Hr)
892
(35.12)
904
(35.59)
892
(35.12)
905
(35.63)
918
(36.14)
905
(35.63)
LEIA0085E
Engine Type QR25DE VQ40DE
Front brake Brake model CLZ33VA
Rotor outer diameter × thickness 283 × 28 (11.142 × 1.102) 296 × 28 (11.654 × 1.102)
Pad Length × width × thickness 140 × 49 × 10 (5.51 × 1.93 × 0.39)
Cylinder bore diameter (each) 46.4 (1.83)
Rear brake Brake model CLZ14VA
Rotor outer diameter × thickness 286 × 18 (11.260 × 0.709)
Pad length × width × thickness 87.6 × 35.5 × 11.0 (3.449 × 1.398 × 0.433)
Cylinder bore diameter 38.1 (1.50)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C215T
Diaphragm diameter 215 (8.465)
7. 2009
QUICK REFERENCE CHART - FRONTIER
Brake Pedal INFOID:0000000004553653
Unit: mm (in)
Front Disc Brake INFOID:0000000004553650
Unit: mm (in)
Rear Disc Brake INFOID:0000000004553651
Unit: mm (in)
Pedal free height (H)
M/T 174.7 (6.88)
A/T 182.1 (7.17)
Pedal full stroke (S)
[Depressed under a force of 490 N (50 kg, 110 lb) with engine running]
153 (6.02)
Clearance between pedal stopper and threaded end of stop lamp switch and ASCD switch (C1) or (C2) 0.74 - 1.96 (0.029 - 0.077)
AWFIA0433ZZ
Engine type QR25DE / VQ40DE
Brake model CLZ33VA
Brake pad
Standard thickness (new) 10.0 (0.394)
Repair limit thickness 2.0 (0.079)
Disc rotor
Standard thickness (new) 28.0 (1.102)
Repair limit thickness 26.0 (1.024)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.05 (0.0020)
Engine type QR25DE / VQ40DE
Brake model CLZ14VA
Brake pad
Standard thickness (new) 11.0 (0.433)
Repair limit thickness 2.0 (0.079)
8. QUICK REFERENCE CHART - FRONTIER
2009
Fluids and Lubricants INFOID:0000000004553649
QR25DE
VQ40DE
Disc rotor
Standard thickness (new) 18.0 (0.709)
Repair limit thickness 16.0 (0.630)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.05 (0.0020)
Engine type QR25DE / VQ40DE
Brake model CLZ14VA
Description
Capacity (Approximate)
Metric US measure Imp measure
Fuel 80 21-1/8 gal 17-5/8 gal
Engine oil
Drain and refill
With oil filter change 4.6 4 7/8 qt 4 qt
Without oil filter change 4.3 4-1/2 qt 3-3/4 qt
Dry engine (engine overhaul) 5.0 5-1/4 qt 4-3/8 qt
Cooling system
With reservoir at MAX
level
9.4 10 qt 8-1/4 qt
Automatic transmission fluid (ATF) 10.3 10-7/8 qt 9-1/8 qt
Manual transmission fluid (MTF)
(5 M/T)
2.89 6-1/8 pt 5-1/8 pt
Rear final drive oil C200 1.6 3-3/8 pt 2-7/8 pt
Power steering fluid (PSF) 1.0 2-1/8 pt 1-3/4 pt
Brake and clutch fluids — — —
Brake grease — — —
Brake pad plate grease — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 1-1/4 gal 1 gal
Air conditioning system refrigerant 0.70 ± 0.05 kg 1.54 ± 0.11 lb 1.54 ± 0.11 lb
Air conditioning system oil 180 m 6.1 fl oz 6.3 fl oz
Description
Capacity (Approximate)
Metric US measure Imp measure
Fuel 80 21-1/8 gal 17-5/8 gal
Engine oil
Drain and refill
With oil filter change 5.1 5-3/8 qt 4-1/2 qt
Without oil filter
change
4.8 5-1/8 qt 4-1/4 qt
Dry engine (engine overhaul) 6.3 6-5/8 qt 5-1/2 qt
Cooling system
With reservoir at MAX
level
10.2 10-3/4 qt 9 qt
Automatic transmission fluid (ATF) 10.3 10-7/8 qt 9-1/8 qt
Manual transmission fluid
(MTF)
(6 M/T)
2WD 3.98 8-3/8 pt 7 pt
4WD 4.18 8-7/8 pt 7-3/8 pt
9. 2009
QUICK REFERENCE CHART - FRONTIER
Rear final drive oil
C200 1.6 3-3/8 pt 2-7/8 pt
M226 2.01 4-1/4 pt 3 1/2 pt
Transfer fluid TX15B 2.0 2 1/8 qt 1-3/4 qt
Front final drive oil 0.85 1-3/4 pt 1-1/2 pt
Power steering fluid (PSF) 1.0 2-1/8 pt 1-3/4 pt
Brake and clutch fluid — — —
Brake grease — — —
Brake pad plate grease — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 1-1/4 gal 1 gal
A/C system refrigerant 0.70 ± 0.05 kg 1.54 ± 0.11 lb 1.54 ± 0.11 lb
A/C system oil 180 m 6.1 fl oz 6.3 fl oz
Description
Capacity (Approximate)
Metric US measure Imp measure
10. GI-1
GENERAL INFORMATION
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SECTION GI
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANUAL ..................
.... 3
HOW TO USE THIS MANUAL .......................
..... 3
Description ..........................................................
......3
Terms ..................................................................
......3
Units ....................................................................
......3
Contents ..............................................................
......3
Component ..........................................................
......3
How to Follow Trouble Diagnosis ........................
......4
How to Read Wiring Diagram ..............................
......8
HOW TO FOLLOW TROUBLE DIAGNOSES....16
Description ..........................................................
....16
How to Follow Test Groups in Trouble Diagnosis....16
Key to Symbols Signifying Measurements or Pro-
cedures ...............................................................
....17
HOW TO READ WIRING DIAGRAMS ...........
....19
Connector symbols .............................................
....19
Sample/wiring diagram -example- .......................
....20
Description ..........................................................
....21
ABBREVIATIONS ..........................................
....23
Abbreviation List ..................................................
....23
TIGHTENING TORQUE OF STANDARD
BOLTS ............................................................
....24
Tightening Torque Table .....................................
....24
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................
....25
Recommended Chemical Products and Sealants
....25
TERMINOLOGY .............................................
....26
ISO 15031-2 Terminology List ............................
....26
FEATURES OF NEW MODEL ..................
...30
IDENTIFICATION INFORMATION .................
....30
Model Variation ...................................................
....30
Identification Number ..........................................
....32
Dimensions .........................................................
....34
Wheels & Tires ....................................................
....35
PRECAUTION ...........................................
...36
PRECAUTIONS .................................................36
Description ...........................................................
....36
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................
....36
Precaution for NATS (NISSAN ANTI-THEFT
SYSTEM) .............................................................
....36
General Precaution ..............................................
....37
Precaution for Three Way Catalyst ......................
....38
Fuel (Regular Unleaded Gasoline Recommend-
ed) QR25DE ........................................................
....38
Fuel (Unleaded Premium Gasoline Recommend-
ed) VQ40DE ........................................................
....38
Precaution for Multiport Fuel Injection System or
Engine Control System ........................................
....39
Precaution for Hoses ...........................................
....39
Precaution for Engine Oils ...................................
....40
LIFTING POINT .................................................41
Pantograph Jack ..................................................
....41
Garage Jack and Safety Stand ............................
....41
2-Pole Lift ............................................................
....41
TOW TRUCK TOWING .....................................43
Tow Truck Towing ...............................................
....43
Vehicle Recovery (Freeing a stuck vehicle) ........
....44
BASIC INSPECTION ................................
...45
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................45
Work Flow ............................................................
....45
Control Units and Electrical Parts ........................
....45
How to Check Terminal .......................................
....46
Intermittent Incident .............................................
....49
Circuit Inspection .................................................
....52
CONSULT-III CHECKING SYSTEM .................57
Revision: October 2008 2009 Frontier
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HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
Description INFOID:0000000004053029
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Terms INFOID:0000000004053030
• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value:Tolerance at inspection and adjustment.
Limit value:The maximum or minimum limit value that should not be exceeded at inspection and adjustment.
Units INFOID:0000000004053031
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
“Example”
Range
Standard
Contents INFOID:0000000004053032
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the
first page of each section by matching it to the section's black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
Component INFOID:0000000004053033
• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri-
cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriate PARTS CATALOG.
Components shown in an illustration may be identified by a circled number. When this style of illustration is
used, the text description of the components will follow the illustration.
Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)
Revision: October 2008 2009 Frontier
13. GI-4
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HOW TO USE THIS MANUAL
SYMBOLS
How to Follow Trouble Diagnosis INFOID:0000000004053034
DESCRIPTION
NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
1. Before performing trouble diagnoses, read the “Preliminary Check”, the “Symptom Chart” or the
“Work Flow”.
2. After repairs, re-check that the problem has been completely eliminated.
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease
2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
Revision: October 2008 2009 Frontier
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3. Refer to Component Parts and Harness Connector Location for the Systems described in each
section for identification/location of components and harness connectors.
4. Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a
sub-harness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG
section for identification of harness connectors.
5. When checking circuit continuity, ignition switch should be OFF.
6. Before checking voltage at connectors, check battery voltage.
7. After accomplishing the Diagnostic Procedures and Electrical Components Inspection, make sure
that all harness connectors are reconnected as they were.
HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES
1. Work and diagnostic procedure
Start to diagnose a problem using procedures indicated in enclosed test groups.
2. Questions and required results
Questions and required results are indicated in bold type in test group.
The meaning of are as follows:
3. Symbol used in illustration
Symbols included in illustrations refer to measurements or procedures. Before diagnosing a problem,
familiarize yourself with each symbol. Refer to "Connector Symbols" in GI Section and "KEY TO SYM-
BOLS SIGNIFYING MEASUREMENTS OR PROCEDURES" below.
4. Action items
Next action for each test group is indicated based on result of each question. Test group number is shown
in the left upper portion of each test group.
HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION
There are two types of harness wire color and connector number indication.
TYPE 1: Harness Wire Color and Connector Number are Shown in Illustration
SAIA0256E
a. Battery voltage → 11 - 14V or approximately 12V
b. Voltage : Approximately 0V → Less than 1V
Revision: October 2008 2009 Frontier
15. GI-6
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HOW TO USE THIS MANUAL
• Letter designations next to test meter probe indicate harness wire
color.
• Connector numbers in a single circle (e.g. M33) indicate harness
connectors.
• Connector numbers in a double circle (e.g. F211) indicate compo-
nent connectors.
TYPE 2: Harness Wire Color and Connector Number are Shown in Text
AGI070
SGI144A
Revision: October 2008 2009 Frontier
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KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES
SAIA0750E
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How to Read Wiring Diagram INFOID:0000000004053035
CONNECTOR SYMBOLS
Most of connector symbols in wiring diagrams are shown from the terminal side.
SAIA0751E
Revision: October 2008 2009 Frontier
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• Connector symbols shown from the terminal side are enclosed by
a single line and followed by the direction mark.
• Connector symbols shown from the harness side are enclosed by
a double line and followed by the direction mark.
• Certain systems and components, especially those related to
OBD, may use a new style slide-locking type harness connector.
For description and how to disconnect, refer to PG section,
“Description”, “HARNESS CONNECTOR”.
• Male and female terminals
Connector guides for male terminals are shown in black and
female terminals in white in wiring diagrams.
SAMPLE/WIRING DIAGRAM - EXAMPL -
SAIA0257E
SGI363
Revision: October 2008 2009 Frontier
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HOW TO USE THIS MANUAL
• For detail, refer to following “DESCRIPTION”.
SGI091A
Revision: October 2008 2009 Frontier
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Optional Splice
DESCRIPTION
SGI942
Num-
ber
Item Description
1 Power condition • This shows the condition when the system receives battery positive voltage (can be operated).
2 Fusible link
• The double line shows that this is a fusible link.
• The open circle shows current flow in, and the shaded circle shows current flow out.
3
Fusible link/fuse loca-
tion
• This shows the location of the fusible link or fuse in the fusible link or fuse box. For arrange-
ment, refer to PG section, POWER SUPPLY ROUTING.
4 Fuse
• The single line shows that this is a fuse.
• The open circle shows current flow in, and the shaded circle shows current flow out.
5 Current rating • This shows the current rating of the fusible link or fuse.
6 Connectors
• This shows that connector E3 is female and connector M1 is male.
• The G/R wire is located in the 1A terminal of both connectors.
• Terminal number with an alphabet (1A, 5B, etc.) indicates that the connector is SMJ connector.
Refer to PG section, SMJ (SUPER MULTIPLE JUNCTION).
7 Optional splice • The open circle shows that the splice is optional depending on vehicle application.
8 Splice • The shaded circle shows that the splice is always on the vehicle.
9 Page crossing
• This arrow shows that the circuit continues to an adjacent page.
• The A will match with the A on the preceding or next page.
10 Common connector • The dotted lines between terminals show that these terminals are part of the same connector.
11 Option abbreviation • This shows that the circuit is optional depending on vehicle application.
12 Relay
• This shows an internal representation of the relay. For details, refer to PG section, STAN-
DARDIZED RELAY.
13 Connectors • This shows that the connector is connected to the body or a terminal with bolt or nut.
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21. GI-12
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HOW TO USE THIS MANUAL
Harness Indication
14 Wire color
• This shows a code for the color of the wire.
B = Black
W = White
R = Red
G = Green
L = Blue
Y = Yellow
LG = Light Green
BR = Brown
OR or O = Orange
P = Pink
PU or V (Violet) = Purple
GY or GR = Gray
SB = Sky Blue
CH = Dark Brown
DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe color as shown
below:
Example: L/W = Blue with White Stripe
15 Option description • This shows a description of the option abbreviation used on the page.
16 Switch
• This shows that continuity exists between terminals 1 and 2 when the switch is in the A posi-
tion. Continuity exists between terminals 1 and 3 when the switch is in the B position.
17 Assembly parts • Connector terminal in component shows that it is a harness incorporated assembly.
18 Cell code
• This identifies each page of the wiring diagram by section, system and wiring diagram page
number.
19 Current flow arrow
• Arrow indicates electric current flow, especially where the direction of standard flow (vertically
downward or horizontally from left to right) is difficult to follow.
• A double arrow “ ” shows that current can flow in either direction depending on circuit
operation.
20 System branch
• This shows that the system branches to another system identified by cell code (section and
system).
21 Page crossing
• This arrow shows that the circuit continues to another page identified by cell code.
• The C will match with the C on another page within the system other than the next or preceding
pages.
22 Shielded line • The line enclosed by broken line circle shows shield wire.
23
Component box in
wave line
• This shows that another part of the component is also shown on another page (indicated by
wave line) within the system.
24 Component name • This shows the name of a component.
25 Connector number
• This shows the connector number.
• The letter shows which harness the connector is located in.
• Example: M: main harness. For detail and to locate the connector, refer to PG section "Main
Harness", “Harness Layout”. A coordinate grid is included for complex harnesses to aid in lo-
cating connectors.
26 Ground (GND)
• The line spliced and grounded under wire color shows that ground line is spliced at the ground-
ed connector.
27 Ground (GND)
• This shows the ground connection. For detailed ground distribution information, refer to
"Ground Distribution" in PG section.
28 Connector views • This area shows the connector faces of the components in the wiring diagram on the page.
29 Common component
• Connectors enclosed in broken line show that these connectors belong to the same compo-
nent.
30 Connector color
• This shows a code for the color of the connector. For code meaning, refer to wire color codes,
Number 14 of this chart.
31
Fusible link and fuse
box
• This shows the arrangement of fusible link(s) and fuse(s), used for connector views of "POW-
ER SUPPLY ROUTING" in PG section.
The open square shows current flow in, and the shaded square shows current flow out.
32 Reference area
• This shows that more information on the Super Multiple Junction (SMJ) and Joint Connectors
(J/C) exists on the PG section. Refer to "Reference Area" for details.
Num-
ber
Item Description
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22. HOW TO USE THIS MANUAL
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• Letter designations next to test meter probe indicate harness (con-
nector) wire color.
• Connector numbers in a single circle M33 indicate harness con-
nectors.
Component Indication
Connector numbers in a double circle F211 indicate component connectors.
Switch Positions
Switches are shown in wiring diagrams as if the vehicle is in the “normal” condition.
A vehicle is in the “normal” condition when:
• ignition switch is “OFF”,
• doors, hood and trunk lid/back door are closed,
• pedals are not depressed, and
• parking brake is released.
Detectable Lines and Non-Detectable Lines
In some wiring diagrams, two kinds of lines, representing wires, with different weight are used.
AGI070
SGI860
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23. GI-14
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HOW TO USE THIS MANUAL
• A line with regular weight (wider line) represents a “detectable line
for DTC (Diagnostic Trouble Code)”. A “detectable line for DTC” is
a circuit in which ECM can detect its malfunctions with the on
board diagnostic system.
• A line with less weight (thinner line) represents a “non-detectable
line for DTC”. A “non-detectable line for DTC” is a circuit in which
ECM cannot detect its malfunctions with the on board diagnostic
system.
Multiple Switch
The continuity of multiple switch is described in two ways as shown below.
• The switch chart is used in schematic diagrams.
• The switch diagram is used in wiring diagrams.
Reference Area
SGI862-B
SGI875
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24. HOW TO USE THIS MANUAL
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The Reference Area of the wiring diagram contains references to additional electrical reference pages at the
end of the manual. If connector numbers and titles are shown in the Reference Area of the wiring diagram,
these connector symbols are not shown in the Connector Area.
SGI092A
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25. GI-16
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HOW TO FOLLOW TROUBLE DIAGNOSES
HOW TO FOLLOW TROUBLE DIAGNOSES
Description INFOID:0000000004053037
NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
• Before performing trouble diagnoses, read the “Work Flow” in each section.
• After repairs, re-check that the problem has been completely eliminated.
• Refer to Component Parts and Harness Connector Location for the Systems described in each section for
identification/location of components and harness connectors.
• When checking circuit continuity, ignition switch should be OFF.
• Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a sub-har-
ness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identi-
fication of harness connectors.
• Before checking voltage at connectors, check battery voltage.
• After accomplishing the Diagnosis Procedures and Electrical Components Inspection, make sure that all
harness connectors are reconnected as they were.
How to Follow Test Groups in Trouble Diagnosis INFOID:0000000004053038
1. Test group number and test group title
• Test group number and test group title are shown in the upper portion of each test group.
2. Work and diagnosis procedure
• Start to diagnose a problem using procedures indicated in enclosed test groups.
3. Questions and results
• Questions and required results are indicated in test group.
4. Action
• Next action for each test group is indicated based on result of each question.
JPAIA0021GB
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26. HOW TO FOLLOW TROUBLE DIAGNOSES
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Key to Symbols Signifying Measurements or Procedures INFOID:0000000004053039
SAIA1539E
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HOW TO FOLLOW TROUBLE DIAGNOSES
SAIA1540E
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28. HOW TO READ WIRING DIAGRAMS
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HOW TO READ WIRING DIAGRAMS
Connector symbols INFOID:0000000004053040
Most of connector symbols in wiring diagrams are shown from the terminal side.
• Connector symbols shown from the terminal side are enclosed by
a single line and followed by the direction mark.
• Connector symbols shown from the harness side are enclosed by
a double line and followed by the direction mark.
• Certain systems and components, especially those related to
OBD, may use a new style slide-locking type harness connector.
For description and how to disconnect, refer to PG section,
“Description”, “HARNESS CONNECTOR”.
• Male and female terminals
Connector guides for male terminals are shown in black and
female terminals in white in wiring diagrams.
SAIA0257E
SGI363
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29. GI-20
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HOW TO READ WIRING DIAGRAMS
Sample/wiring diagram -example- INFOID:0000000004053041
• For detail, refer to following GI-21, "Description".
JCAWA0005GB
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30. HOW TO READ WIRING DIAGRAMS
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Description INFOID:0000000004053042
SWITCH POSITIONS
Switches are shown in wiring diagrams as if the vehicle is in the “normal” condition.
A vehicle is in the “normal” condition when:
Number Item Description
1 Power supply • This means the power supply of fusible link or fuse.
2 Fusible link • “X” means the fusible link.
3
Number of fusible link/
fuse
• This means the number of fusible link or fuse location.
4 Fuse • “/” means the fuse.
5
Current rating of fus-
ible link/fuse
• This means the current rating of the fusible link or fuse.
6 Optional splice • The open circle shows that the splice is optional depending on vehicle application.
7 Connector number
• The letter shows which harness the connector is located in.
• Example “M”: main harness. For detail and to locate the connector, refer to PG-68, "Elec-
trical Units Location", PG-37, "Harness Layout".
8 Splice • The shaded circle “ ” means the splice.
9 Page crossing • This circuit continues to an adjacent page.
10 Option abbreviation • This means the vehicle specifications which layouts the circuit between “ ”.
11 Relay • This shows an internal representation of the relay.
12 Option description • This shows a description of the option abbreviation used on the page.
13 Switch
• This shows that continuity exists between terminals 1 and 2 when the switch is in the A
position. Continuity exists between terminals 1 and 3 when the switch is in the B position.
14 Circuit (Wiring) • This means the wiring.
15 System branch • This shows that the circuit is branched to other systems.
16 Shielded line • The line enclosed by broken line circle shows shield wire.
17 Component name • This shows the name of a component.
18 Ground (GND) • This shows the ground connection.
19 Connector
• This means the connector information.
• This unit-side is described by the connector symbols.
20 Connectors • This means that a transmission line bypasses two connectors or more.
21 Wire color
• This shows a code for the color of the wire.
B = Black
W = White
R = Red
G = Green
L = Blue
Y = Yellow
LG = Light Green
BR = Brown
OR or O = Orange
P = Pink
PU or V (Violet) = Purple
GY or GR = Gray
SB = Sky Blue
CH = Dark Brown
DG = Dark Green
• When the wire color is striped, the base color is given first, followed by the stripe color as
shown below:
Example: L/W = Blue with White Stripe
22 Terminal number • This means the terminal number of a connector.
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31. GI-22
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HOW TO READ WIRING DIAGRAMS
• ignition switch is “OFF”,
• doors, hood and trunk lid/back door are closed,
• pedals are not depressed, and
• parking brake is released.
MULTIPLE SWITCH
The continuity of multiple switch is described in two ways as shown below.
• The switch chart is used in schematic diagrams.
• The switch diagram is used in wiring diagrams.
SGI860
JSAIA0017GB
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32. ABBREVIATIONS
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ABBREVIATIONS
Abbreviation List INFOID:0000000004053043
The following ABBREVIATIONS are used:
ABBREVIATION DESCRIPTION
A/C Air Conditioner
A/T Automatic Transaxle/Transmission
ATF Automatic Transmission Fluid
AWD All wheel drive
D1 Drive range 1st gear
D2 Drive range 2nd gear
D3 Drive range 3rd gear
D4 Drive range 4th gear
FR, RR Front, Rear
LH, RH Left-Hand, Right-Hand
OD Overdrive
P/S Power Steering
SAE Society of Automotive Engineers, Inc.
SDS Service Data and Specifications
SST Special Service Tools
2WD 2-Wheel Drive
22 2nd range 2nd gear
21 2nd range 1st gear
12 1st range 2nd gear
11 1st range 1st gear
Revision: October 2008 2009 Frontier
34. RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
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RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
Recommended Chemical Products and Sealants INFOID:0000000004053045
Refer to the following chart for help in selecting the appropriate chemical product or sealant.
Product Description Purpose
Nissan North America
Part No. (USA)
Nissan Canada Part
No. (Canada)
Aftermarket Cross-
reference Part Nos.
1
Rear View Mirror Adhe-
sive
Used to permanently re-
mount rear view mirrors to
windows.
999MP-AM000P 99998-50505 Permatex 81844
2
Anaerobic Liquid Gas-
ket
For metal-to-metal flange
sealing.
Can fill a 0.38 mm (0.015
inch) gap and provide in-
stant sealing for most pow-
ertrain applications.
999MP-AM001P 99998-50503
Permatex 51813 and
51817
3
High Performance
Thread Sealant
Provides instant sealing on
any threaded straight or
parallel threaded fitting.
(Thread sealant only, no
locking ability.)
• Do not use on plastic.
999MP-AM002P 999MP-AM002P Permatex 56521
4 Silicone RTV
Gasket Maker
999MP-AM003P
(Ultra Grey)
99998-50506
(Ultra Grey)
Permatex Ultra Grey
82194;
Three Bond
1207,1215, 1216,
1217F, 1217G and
1217H
Nissan RTV Part No.
999MP-A7007
Gasket Maker for Maxima/
Quest 5-speed automatic
transmission
(RE5F22A)
– –
Three Bond 1281B
or exact equivalent in
its quality
5
High Temperature,
High Strength Thread
Locking Sealant (Red)
Threadlocker 999MP-AM004P 999MP-AM004P
Permatex 27200;
Three Bond 1360,
1360N, 1305 N&P,
1307N, 1335,
1335B, 1363B,
1377C, 1386B, D&E
and 1388
Loctite 648
6
Medium Strength
Thread Locking Seal-
ant (Blue)
Threadlocker (service tool
removable)
999MP-AM005P 999MP-AM005P
Permatex 24200,
24206, 24240,
24283 and 09178;
Three Bond 1322,
1322N, 1324 D&N,
1333D, 1361C,
1364D, 1370C and
1374
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35. GI-26
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TERMINOLOGY
TERMINOLOGY
ISO 15031-2 Terminology List INFOID:0000000004053046
All emission related terms used in this publication in accordance with ISO 15031-2 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERM
NEW ACRONYM /
ABBREVIATION
OLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector for CONSULT-III DLC for CONSULT-III Diagnostic connector for CONSULT-III
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memory
EEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve
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36. TERMINOLOGY
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Exhaust gas recirculation control-BPT
valve
EGRC-BPT valve BPT valve
Exhaust gas recirculation control-solenoid
valve
EGRC-solenoid valve EGR control solenoid valve
Exhaust gas recirculation temperature sen-
sor EGRT sensor Exhaust gas temperature sensor
EGR temperature sensor
Flash electrically erasable programmable
read only memory
FEEPROM ***
Flash erasable programmable read only
memory
FEPROM ***
Flexible fuel sensor FFS ***
Flexible fuel system FF system ***
Fuel pressure regulator *** Pressure regulator
Fuel pressure regulator control solenoid
valve
*** PRVR control solenoid valve
Fuel trim FT ***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulator IACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valve
IACV-AAC valve Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control sole-
noid valve
IACV-idle up control solenoid valve Idle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system ***
Ignition control IC ***
Ignition control module ICM ***
Indirect fuel injection system IFI system ***
Intake air IA Air
Intake air temperature sensor IAT sensor Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection control
NEW TERM
NEW ACRONYM /
ABBREVIATION
OLD TERM
Revision: October 2008 2009 Frontier
37. GI-28
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TERMINOLOGY
Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switch
Park/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control sole-
noid valve
PAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection sys-
tem
*** Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Thermal vacuum valve TVV Thermal vacuum valve
Three way catalyst TWC Catalyst
Three way catalytic converter system TWC system ***
Three way + oxidation catalyst TWC + OC Catalyst
Three way + oxidation catalytic converter
system
TWC + OC system ***
Throttle body TB
Throttle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valve
Lock-up cancel solenoid
Lock-up solenoid
NEW TERM
NEW ACRONYM /
ABBREVIATION
OLD TERM
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38. TERMINOLOGY
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***: Not applicable
Transmission control module TCM A/T control unit
Turbocharger TC Turbocharger
Vehicle speed sensor VSS Vehicle speed sensor
Volume air flow sensor VAFS Air flow meter
Warm up oxidation catalyst WU-OC Catalyst
Warm up oxidation catalytic converter sys-
tem
WU-OC system ***
Warm up three way catalyst WU-TWC Catalyst
Warm up three way catalytic converter sys-
tem
WU-TWC system ***
Wide open throttle position switch WOTP switch Full switch
NEW TERM
NEW ACRONYM /
ABBREVIATION
OLD TERM
Revision: October 2008 2009 Frontier
39. GI-30
< FEATURES OF NEW MODEL >
IDENTIFICATION INFORMATION
FEATURES OF NEW MODEL
IDENTIFICATION INFORMATION
Model Variation INFOID:0000000004053048
2WD Model
Position Character Qualifier Definition
1 B Body type
B: King Cab
C: Crew Cab
2
LK Engine
LK: VQ40DE
3 DB: QR25DE
4 A Axle
A: 2WD
N: 4WD
G: Long Bed 2WD
U: Long Bed 4WD
5 L Drive L: LH
6 R Grade
R: XE
T: SE
V: LE
U: Pro-4X
7 N Transmission
F: 5-speed manual transmission
N: 5-speed automatic transmission
Y: 6-speed manual transmission
8
H54 Model H54 Frontier
9
10
11 E Intake E: EGI
12 U Zone
N: Canada
U: Federal
13 N Equipment G: Standard
14
XXXXX Option Codes Option Codes
15
16
17
18
Body Engine Transmission Destination Grade Model
Revision: October 2008 2009 Frontier
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for your reading.
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Information.