This document provides instructions for removing, disassembling, assembling, and installing track rollers on a D9R track-type tractor. The removal process involves loosening the track, installing straps to hold bogies in position, lifting the tractor, and using a hoist and bracket to remove the roller. Disassembly requires removing seals, rings, and the shaft. Assembly requires cleaning, installing seals and rings in the correct order, checking measurements, and pressure testing. Installation uses a hoist and bracket to position the roller between bogies and tighten bolts to the specified torques.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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To be eligible:
1. You must have a registered business and operate in Limpopo
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3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR WDM
Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018
i06194021
Track Roller - Remove
SMCS - 4180-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT2223 Strap Group 1
B 183-4799 Track Roller Lifting Bracket 1
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1. Loosen the track. See "Separation of Track".
2. Install tool (A) in order to hold the major bogies in position.
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3. 3. In order to remove the track roller, lift that side of the tractor.
Illustration 1 g00626261
4. Fasten a hoist to tool (B) . Put tool (B) under the track roller.
5. Remove four bolts (3) and two caps (2) that hold the track roller to the minor bogie.
Illustration 2 g00626267
6. Remove track roller (4) from the minor bogie with tool (B) . The weight of the track roller is
approximately 97 kg (214 lb).
Copyright 1993 - 2020 Caterpillar Inc.
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4. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR WDM
Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018
i07393407
Track Roller - Disassemble
SMCS - 4180-015
Disassembly Procedure
Start By:
a. Remove the track rollers.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g06306530
1. Use a hammer and a punch, and drive the plug out of stopper (2).
2. Use a variable speed drill and a 12.7 mm (0.5 inch) drill bit to slowly remove the stopper.
Remove stopper (2) from the ends of the shaft.
3. Remove bolts (3) and retainer (1) from both sides of the track roller.
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5. Illustration 2 g06306531
4. Remove O-ring seal (5) from retainer (1).
Note: Put identification marks on the seals in case the seals need to be used again. The seals
can be assembled and installed in the original position.
5. Put identification marks on seal ring (4). Remove the seal ring from retainer (1). Remove
the O-ring seal from the seal ring.
Illustration 3 g06306532
Note: Early track rollers do not have toric stabilizer (7).
6. Put identification marks on seal ring (6). Remove the seal ring and toric stabilizer (7) from
shaft (8).
7. Remove the toric ring from seal ring (6).
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6. Illustration 4 g06306546
8. Pull shaft (8) out of the track roller far enough to fasten a hoist to the shaft.
9. Fasten a hoist to shaft (8). Remove the shaft from track roller (9). The weight of the shaft is
18 kg (40 lb).
Copyright 1993 - 2020 Caterpillar Inc.
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7. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR WDM
Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018
i07393455
Track Roller - Assemble
SMCS - 4180-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-7641 Seal Installer 1
B 8T-0822 Alignment Sleeve 1
C 5P-7419 Plug Installer 1
D Testing Tool 1
E 8S-2328 Dial Indicator 1
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Personal injury can result from acid.
Wear all necessary protective equipment, such as rubber gloves and
goggles when working with acid.
The bottle containing the etchant should be properly marked ACID and
should be stored in a protective place.
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8. 1. Clean the parts and inspect the parts for wear or for damage. Replace all parts that are
damaged or worn.
Illustration 1 g06306546
Note: The bearing in track roller (9) can be damaged when shaft (8) is installed in the track
roller.
2. Fasten a hoist to shaft (8). Carefully put the shaft in track roller (9).
Illustration 2 g06306530
Note: Early track rollers have no toric stabilizers (7).
3. Put toric stabilizers (7) in position on both ends of shaft (8).
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9. Illustration 3 g06306615
Note: See, "Duo-Cone Floating Seals" before installing any of the Duo-Cone seals.
4. Put toric ring (10) in position in seal ring (6). Make sure that the toric ring is straight in seal
ring (6).
Illustration 4 g06306616
5. Use tool (A) to install the toric ring and seal ring (6) on shaft (8). Install the ring until tool
(A) makes contact with the end of the shaft.
Illustration 5 g06306622
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10. 6. Use a depth micrometer (11) to measure the distance between seal ring (6) and the shaft.
The shaft is 90 degrees and four locations away from seal ring (6). The difference in these
measurements must not be more than 0.8 mm (0.0315 inch).
7. If adjustments to seal ring (6) are necessary, use tool (A) to adjust the seal ring on the shaft.
8. Repeat steps 5 to 9 for installation of the toric ring. Also install the seal ring on the other
side of the track roller.
Illustration 6 g00523512
9. Put O-ring seal (12) in position on seal ring (4). Make sure that the O-ring seal is straight on
the seal ring.
Illustration 7 g06306624
10. Put the O-ring seal and seal ring (4) in position in retainer (1). Use tool (A) to install the seal
ring in the retainer. Install the O-ring seal and seal ring (4) until the O-ring seal makes
contact with the bottom of the retainer.
11. Use depth micrometer (11) to measure the distance from the surface of the retainer to the
surface of seal ring (4). The seal rings can be found at four locations. The difference in these
measurements must not be more than 0.1 mm (0.0039 inch).
12. If adjustments to the seal ring are necessary, use tool (A) to adjust the seal ring in the
retainer.
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11. Illustration 8 g00523515
13. Put O-ring seal (5) in position in the groove in retainer (1).
14. Put petroleum jelly or grease on the O-ring seal. The petroleum jelly and grease will hold
the seal in place on the retainers.
Illustration 9 g06306625
15. Make sure that the faces of the seal rings are clean and free of any foreign material.
16. Put a thin film of clean oil on the face of the seal rings.
17. Put tool (A) in position in the bore of retainer (1) and the seal ring. Use tool (B) to put the
retainer and put the seal ring in the original position on the track roller.
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12. Illustration 10 g06306632
18. Use tool (B) to hold the seal ring and retainer (1) in the correct position, and install bolts (3).
Tighten the bolts evenly to keep the retainer in alignment with the track roller.
19. Tighten the bolts to a torque of 135 ± 15 N·m (100 ± 11 lb ft).
20. Repeat steps 11 through 22 to install the retainer on the other side of the track roller.
Illustration 11 g06306636
21. Put clean oil on stopper (2). Install the stopper in one end of shaft (8). Install the stopper
10 ± 4 N·m (7.3756 ± 2.9502 lb ft) below the surface of the shaft end.
22. Use tool (C) to install the plug-in stopper (2). Install the plug even with the end of the
stopper.
23. Use tool (D) to pressure test the track roller.
a. Put air free of water under a pressure of 280 kPa (41 psi) into the roller shaft.
b. b. If there is a pressure reduction in 10 seconds or less, there is a leak in the track
roller. The track roller must be disassembled and checked.
Illustration 12 g06306638
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13. 24. Use tool (E) to check the end play of shaft (8). The end play must be 0.22 to .98 mm
(0.0087 to .0039 inch).
25. Fill track roller shaft (8) with 720 ± 15 mL (24.4 ± .51 oz) of SAE 30 Oil.
26. Put clean oil on the stopper. Install the stopper in the end of shaft (8). Install the stopper
10 ± 4 mm (0.394 ± 0.158 inch) below the surface of the end of the shaft.
27. Use tool (C) to install the plug in the stopper. Install the plug even with the end of the
stopper.
End By:
a. Install the track rollers.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Apr 17 09:23:59 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR WDM
Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018
i06194032
Track Roller - Install
SMCS - 4180-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT2223 Strap Group 1
B 183-4799 Track Roller Bracket 1
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1/2
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15. Illustration 1 g00626267
1. Use a hoist and tool (B) and put track roller (4) in position in the minor bogie.
Illustration 2 g00626261
2. Align the pin in caps (2) with the hole in the track roller shaft, and install caps (2) and bolts
(3) . Tighten the bolts to a torque of 750 ± 75 N·m (553 ± 55 lb ft).
3. Put track guide in position on the major bogie. Install the bolts that hold the major bogie in
place. Tighten the bolts to a torque of 475 ± 50 N·m (350 ± 37 lb ft).
4. Lower the tractor to the ground and remove tool (A) .
5. Adjust the track. Refer to Disassembly and Assembly, "Track - Connect"
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR WDM
Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018
i07394827
Track Adjuster - Remove
SMCS - 4157-011
Removal Procedure
Start By:
a. Remove the front track roller frame.
Illustration 1 g06306929
1. Remove bolt (1) and the spacer from cable (2).
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17. Illustration 2 g06306943
2. Fasten an appropriate lifting device to track adjuster (3). Remove the track adjuster from the
recoil spring. The weight of the track adjuster is 113 kg (249 lb).
Copyright 1993 - 2020 Caterpillar Inc.
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18. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR WDM
Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018
i01027944
Track Adjuster - Disassemble
SMCS - 4157-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4947 Hydraulic Cylinder Repair Stand 1
Start By:
a. Remove the track adjusters. See Disassembly and Assembly, "Track Adjuster - Remove".
Illustration 1 g00626596
1. Put the track adjuster in position on tool (A).
2. Remove cylinder (2) and piston (3) from cylinder assembly (1).
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19. Illustration 2 g00626597
3. Remove spiral ring (5) and retainer ring (4) from the piston.
Illustration 3 g00626598
4. Remove seal assembly (6) from the piston.
Illustration 4 g00626743
5. Remove seal rings (7) and (8) from the seal.
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20. Illustration 5 g00626601
6. Remove wear rings (9) from the cylinder.
Illustration 6 g00626602
7. Remove cylinder (2) from the piston.
Illustration 7 g00626603
8. Remove wear rings (10) from the inside of the cylinder.
Copyright 1993 - 2020 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR WDM
Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018
i01027945
Track Adjuster - Assemble
SMCS - 4157-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4947 Hydraulic Cylinder Repair Stand 1
1. Put the wear rings in SAE 30 oil. Make sure that the rings are in the oil for a long enough
time period so that the rings become filled and saturated with the oil.
Illustration 1 g00626603
2. Install wear rings (10) on the inside of the cylinder.
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22. Illustration 2 g00626602
3. Install cylinder (2) on the piston.
Illustration 3 g00626601
4. Put wear rings (9) in position on the cylinder.
Illustration 4 g00626743
5. Put seal rings (7) and (8) in position on the seal.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 5 g00626598
6. Install seal assembly (6) on the piston.
Illustration 6 g00626597
7. Install retainer ring (4) and spiral ring (5) on the piston.
Illustration 7 g00626596
8. Put cylinder assembly (1) in position on tool (A). Put SAE 30 oil on the seals.
NOTICE
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25. Make sure that you do not damage the seal when you install piston (3)
and cylinder (2) in the cylinder. Make sure that the lip of the seal goes
past the chamfer in the cylinder.
9. Install piston (3) and cylinder (2) into the cylinder assembly.
End By:
a. Install the track adjusters. See Disassembly and Assembly, "Track Adjuster - Install".
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26. Shutdown SIS
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Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR WDM
Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018
i07395126
Track Adjuster - Install
SMCS - 4157-012
Installation Procedure
Illustration 1 g06307207
1. Fasten an appropriate lifting device to track adjuster (3).
2. Put the track adjuster in position in the front track roller frame.
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