The document provides instructions for removing and installing various engine components on a Caterpillar 3408 industrial engine, including the oil cooler, oil filter base, oil bypass valves, engine oil cooler/lines, aftercooler, and turbocharger. The procedures describe removing bolts, hoses, seals, and other parts, cleaning components, applying sealant, and reinstalling parts in reverse order.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D44B ARTICULATED TRUCK 8SD
Configuration: D44B ARTICULATED DUMP TRUCK 8SD00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408 & 3408B INDUSTRIAL AND MARINE ENGINES
Media Number -SENR7382-02 Publication Date -01/12/1985 Date Updated -05/01/2016
SENR73820004
Engine Oil Cooler (Industrial Engine)
SMCS - 1378-011; 1378-012
Remove Engine Oil Cooler (Industrial Engine)
START BY:
a. remove oil filter base
1. Remove breather tube (3). Remove bracket (1) that holds the oil level gauge.
2. Remove bolts (2) that hold bonnet (4) to the engine block.
3. Remove oil cooler and bonnet (4) as a unit.
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3. 4. Remove bonnet (4) and adapter (6) from oil cooler (5). Remove the O-ring seals from bonnet
(4) and adapter (6).
5. Clean the tube bundles in the engine oil cooler with a 3.18 mm (.125 in.) diameter rod.
6. Remove bolts (9). Remove clamp (8) and elbow (7).
7. Remove four bolts (10). Remove bonnet (11).
Install Oil Cooler (Industrial Engine)
1. Put bonnet (1) in position. Install bolts (4).
2. Install elbow (2) and clamp (3).
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4. 3. Put clean engine oil or glycerine on the O-ring seals for the adapter. Install the O-ring seals on
the adapter.
4. Install adapter (8) and bonnet (6) on oil cooler (7).
5. Put the oil cooler into position. Install the spacer and gasket between bonnet (6) and cylinder
block (5). Install the bolts that hold bonnet (6) to the cylinder block.
6. Install bracket (10) that holds the oil level gauge.
7. Install breather tube (9).
END BY:
a. install oil filter base
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D44B ARTICULATED TRUCK 8SD
Configuration: D44B ARTICULATED DUMP TRUCK 8SD00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408 & 3408B INDUSTRIAL AND MARINE ENGINES
Media Number -SENR7382-02 Publication Date -01/12/1985 Date Updated -05/01/2016
SENR73820005
Oil Filter Base (Marine Engine)
SMCS - 1306-011; 1306-012
Remove Oil Filter Base (Marine Engine)
1. Remove oil filters (1) with tool (A).
2. Remove elbow (2).
3. Remove bolts (3) and bolts (4). Remove filter base (5).
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6. 4. Separate the filter bases. Remove the bypass valve if necessary. Remove studs (6).
Install Oil Filter Base (Marine Engine)
1. Assemble the oil filter bases as shown. If studs (4) were removed, install them in the correct
locations, and tighten them to a torque of 25 ± 4 N·m (18 ± 3 lb.ft.). Install the bypass valve in
location (1).
2. Put 9S3263 Thread Lock on the last 10.2 mm (.40 in.) of threads on studs (5). Tighten the studs
to a torque of 80 ± 14 N·m (60 ± 10 lb.ft.).
3. Put clean engine oil or glycerine on O-ring seals (3). Install seals (3) on tube (2). Install tube (2)
on the filter base.
4. Put filter base (8) in position on the engine. Install bolts (6) and bolts (7).
5. Install elbow (9).
6. Install two new oil filters according to the instructions on the filters.
7. Check the engine oil for the correct level.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Wed Feb 19 13:29:05 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D44B ARTICULATED TRUCK 8SD
Configuration: D44B ARTICULATED DUMP TRUCK 8SD00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408 & 3408B INDUSTRIAL AND MARINE ENGINES
Media Number -SENR7382-02 Publication Date -01/12/1985 Date Updated -05/01/2016
SENR73820006
Oil Bypass Valves (Marine Engine)
SMCS - 1314-011; 1314-012
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9. Install Oil Bypass Valves (Marine Engine)
1. Install plunger (1) and spring (2) for the cooler bypass valve. Install the cover, bolt and clamp (5).
2. Install plunger (4) and spring (3) for the filter bypas valve. Install the cover for the filter bypass
valve.
Copyright 1993 - 2020 Caterpillar Inc.
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10. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D44B ARTICULATED TRUCK 8SD
Configuration: D44B ARTICULATED DUMP TRUCK 8SD00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408 & 3408B INDUSTRIAL AND MARINE ENGINES
Media Number -SENR7382-02 Publication Date -01/12/1985 Date Updated -05/01/2016
SENR73820007
Engine Oil Cooler And Cooler Lines (Marine Engine)
SMCS - 1378; 1380-012; 1380-011
Remove Engine Oil Coolers And Cooler Lines (Marine
Engine)
START BY:
a. remove oil filter base (marine engine)
1. Remove the bolts from elbows (1) and (6). Remove elbow (1), cooler (3) and elbow (6).
2. Remove the bolts from body (2) and elbow (5). Remove body (2), tube (4) and elbow (5).
3. Disconnect line (7). Remove bolts (9) from bonnet (8).
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11. 4. Remove the bolts from the elbow on the front end of cooler (10). Remove the elbow, cooler
(10) and bonnet (8).
5. Clean the tube bundles for both the engine oil cooler and marine cooler with a 3.18 mm (.125
in.) diameter rod as shown.
Install Engine Oil Coolers And Cooler Lines (Marine Engine)
1. Put clean engine oil or glycerine on the O-ring seals for bonnet (5), elbow (3), tube (8), elbow
(6), elbow (9) and on the bores of cooler (2), body (1), elbow (4) and cooler (7).
2. Install bonnet (5), cooler (2) and elbow (3) on the side of the engine block. Connect the water
line to bonnet (5).
3. Install body (1), tube (8) and elbow (4) below the engine oil cooler.
4. Install marine cooler (7), elbow (6) and elbow (9).
END BY:
a. install oil filter base (marine engine)
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12. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D44B ARTICULATED TRUCK 8SD
Configuration: D44B ARTICULATED DUMP TRUCK 8SD00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408 & 3408B INDUSTRIAL AND MARINE ENGINES
Media Number -SENR7382-02 Publication Date -01/12/1985 Date Updated -05/01/2016
SENR73820008
Aftercooler
SMCS - 1063-011; 1063-012
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13. Remove Aftercooler
1. Drain the coolant from the aftercooler core and elbows (4).
2. Remove dampers (2) that hold the fuel injection lines.
3. Remove four bolts (1).
4. Remove bolts (3) from the aftercooler cover. Remove the aftercooler cover.
5. Remove two elbows (4) and the sleeve.
6. Remove adapters (5) and adapters (6) from the aftercooler housing.
7. Remove bolts (7). Remove aftercooler core (8).
Install Aftercooler
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14. 1. Put clean engine oil or glycerine on O-ring seals (1).
2. Put the aftercooler core in position on the aftercooler housing. Install the bolts that hold the core
to the aftercooler housing.
3. Put clean engine oil or glycerine on O-ring seals (4). Install adapters (3) and adapters (2) in the
aftercooler housing.
4. Put clean engine oil or glycerine on O-ring seals (7). Install sleeve (6).
5. Install elbows (5).
6. Put the aftercooler cover in position on the aftercooler housing. Install bolts (8) and bolts (9).
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15. 7. Install dampers (11) for the fuel injection lines. Tighten bolts (10) to a torque of 9.6 ± 2.8 N·m
(84 ± 24 lb.in.).
8. Fill the cooling system to the correct level. See the Maintenance Guide.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 19 13:31:53 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D44B ARTICULATED TRUCK 8SD
Configuration: D44B ARTICULATED DUMP TRUCK 8SD00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408 & 3408B INDUSTRIAL AND MARINE ENGINES
Media Number -SENR7382-02 Publication Date -01/12/1985 Date Updated -05/01/2016
SENR73820009
Turbocharger (Industrial Engine)
SMCS - 1052-011; 1052-012
Remove Turbocharger (Industrial Engine)
1. Disconnect oil supply line (1) and drain line (3) from the turbocharger.
2. Remove four bolts (2) at the inlet of the aftercooler.
3. Loosen nut (4) on the oil supply line. Remove the bolts from clamps (5). Move supply line (1)
to the side.
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17. 4. Remove nuts (8) and bolts (9) that hold the turbocharger and exhaust elbow to the exhaust
manifold.
5. Remove exhaust elbow (6) and bracket (7) as a unit.
6. Remove turbocharger (11) and pipe (10).
7. Remove pipe (10) from the turbocharger.
Install Turbocharger (Industrial Engine)
1. Put gasket (1) into position on exhaust manifold (2).
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18. 2. Put clean engine oil or glycerine on the O-ring seals of pipe (3). Install pipe (3) on turbocharger
(4).
3. Install turbocharger (4) on exhaust manifold (2).
4. Install exhaust elbow and bracket (5). Put 5P3931 Anti-Seize Compound on the studs and bolts
that hold the turbocharger and exhaust elbow to manifold (2). Tighten the nuts to a torque of 55 ±
5 N·m (41 ± 4 lb.ft.).
5. Connect oil supply line (7) and drain line (9) to the turbocharger. Put 5P3931 Anti-Seize
Compound on the bolts that hold the oil lines.
6. Install bolts (6) at the inlet of the aftercooler.
7. Install two bolts for clamps (8).
8. Tighten nut (10) on the oil supply line.
Copyright 1993 - 2020 Caterpillar Inc.
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D44B ARTICULATED TRUCK 8SD
Configuration: D44B ARTICULATED DUMP TRUCK 8SD00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408 & 3408B INDUSTRIAL AND MARINE ENGINES
Media Number -SENR7382-02 Publication Date -01/12/1985 Date Updated -05/01/2016
SENR73820010
Turbocharger (T12)
SMCS - 1052-015; 1052-016
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22. START BY:
a. remove turbocharger (T12)
1. Install the turbocharger on tool (A).
2. Put alignment marks on the housings for correct installation at assembly.
3. Loosen clamp (1). Remove compressor housing (2). Remove the clamp.
4. Remove bolts (3), locks (6) and plates (5).
5. Remove the center section from turbine housing (4).
6. Install tool (C) in tool (B). Install the center section in tool (C) as shown.
NOTICE
When nut (7) is loosened, do not put side force on the shaft. The shaft
may bend.
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