The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a D400E II Ejector Truck. It describes the required tools and safety precautions for each step. The procedure involves compressing springs, removing retainers, lubricating parts, and ensuring proper heights and locations are achieved during installation. A second section provides instructions for disassembling the engine oil filter base to access internal valves and springs.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
2. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: D400E II EJECTOR TRUCK APF
Configuration: D400E Series II Ejector Truck APF00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i02341194
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
B 8S-2263 Spring Tester 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01042281
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Install Tooling (A) and compress the valve springs. Remove valve spring retainers (2) from
valve (1) .
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4. 2. Carefully remove Tooling (A) from valve (1) .
3. Remove valve rotator (3) .
4. Remove outer valve spring (5) and inner valve spring (4) from valve (1) .
5. Remove washer (6) and the valve from the valve guide.
6. Use Tooling (B) to check the valve springs (spring force). Refer to Specifications, "Cylinder
Head Valves".
7. Inspect the inlet valves and the exhaust valves. Refer to Specifications, "Cylinder Head
Valves".
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Lubricate the inlet valves and the exhaust valves with clean engine oil. Install the inlet
valves and the exhaust valves in the cylinder head.
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5. Illustration 2 g01042281
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Ensure that washer (6) is installed on the valve guide.
3. Install inner valve spring (4) and outer valve spring (5) on valve (1) .
4. Install valve rotator (3) on valve (1) .
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6. 5. Use Tooling (A) to compress inner valve spring (4) and outer valve spring (5) . Install valve
spring retainers (2) on valve (1) .
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
6. Carefully remove Tooling (A) . Strike the top of the valve with a soft faced hammer in order
to ensure that valve spring retainers (2) are properly installed.
End By: Install the cylinder head. Refer to Disassembly and Assembly, " Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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7. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: D400E II EJECTOR TRUCK APF
Configuration: D400E Series II Ejector Truck APF00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i02015995
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A (1)
9U-6895 Valve Guide Driver 1
( 1 )
Part of 9U-7530 Engine Tool Group
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 1 g01003942
1. Remove valve stem seal (1) from valve guide (2) .
2. Use Tooling (A) and a hammer to remove the valve guide from the cylinder head.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A (1)
9U-6895 Valve Guide Driver 1
B (1)
9U-6894 Guide Collar 1
( 1 )
Part of 9U-7530 Engine Tool Group
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 2 g01003943
1. Lubricate the bores for the valve guides with clean engine oil.
2. Install valve guide (2) in the cylinder head with Tooling (A) and Tooling (B), as shown.
Note: Tooling (B) must be used in order to install the valve guide to the correct height.
Height to top of valve guide from cylinder head surface ... 35.00 ± 0.50 mm (1.378 ± 0.020
inch)
Note: For more information, refer to Specifications, "Cylinder Head Valves".
3. Install valve stem seal (1) on the valve guide.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: D400E II EJECTOR TRUCK APF
Configuration: D400E Series II Ejector Truck APF00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i02016026
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 166-7441 Valve Seat Extractor Tool Group 1
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g01042314
1. Use Tooling (A) to remove the valve seat inserts from the cylinder head.
2. Clean the bores in the cylinder head for the valve seat inserts. Remove any rough areas from
the bores.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B (1)
9U-6898 Valve Seat Driver (Exhaust) 1
9U-6897 Valve Seat Driver (Inlet) 1
( 1 )
Part of 9U-7530 Engine Tool Group
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 2 g01042315
1. Lower the temperature of new valve seat inserts (1) .
2. Use Tooling (B) to install the new valve seat inserts in the cylinder head.
Note: Do not machine the prefinished valve seat inserts in order to correct the valve
projection. Excessive valve projection indicates that the valve seat insert is not seated or
material was not cleaned from the bottom of the counterbore.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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13. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: D400E II EJECTOR TRUCK APF
Configuration: D400E Series II Ejector Truck APF00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i01097969
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-8250 Strap Wrench Assembly 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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14. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00497217
Typical example
1. Remove plug (1) and drain the oil from the engine oil filter base into a suitable container for
storage or disposal.
2. Use Tool (A) to remove oil filter (2) .
Illustration 2 g00497250
Typical example
3. Disconnect turbocharger oil line (4) .
4. Remove nuts (3) that hold the engine oil filter base to the engine oil cooler and bolts (6) that
hold the engine oil filter base to the cylinder block.
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15. 5. Remove engine oil filter base (5) .
Copyright 1993 - 2020 Caterpillar Inc.
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16. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: D400E II EJECTOR TRUCK APF
Configuration: D400E Series II Ejector Truck APF00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i01316906
Engine Oil Filter Base - Disassemble
SMCS - 1306-015
Disassembly Procedure (Type 1)
Start By:
A. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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17. Illustration 1 g00577103
1. Remove the four bolts and two covers (1) .
Illustration 2 g00577104
2. Remove spring (5) and oil cooler bypass valve (3). Mark spring (5) and oil cooler bypass
valve (3) for the location in the oil filter base.
3. Remove spring (4) and oil filter bypass valve (2). Mark spring (4) and oil filter bypass valve
(2) for the location in the oil filter base.
Disassembly Procedure (Type 2)
Start By:
A. Remove the engine oil filter base from the engine. Refer to Disassembly and Assembly,
"Engine Oil Filter Base - Remove".
NOTICE
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18. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 3 g00514721
1. Remove the engine oil filter base from the engine block.
2. Remove two plugs (1) that hold the valves in the engine oil filter base.
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19. Illustration 4 g00514722
3. Remove spring (4) and (5). Remove valve (2) and (3). Put identifying marks on the springs
and valves.
Illustration 5 g00514723
4. Check the condition of O-ring seals (6) and (7) for wear or damage. If the O-ring seals are
worn or damaged, use new parts for replacement.
Copyright 1993 - 2020 Caterpillar Inc.
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: D400E II EJECTOR TRUCK APF
Configuration: D400E Series II Ejector Truck APF00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i01317076
Engine Oil Filter Base - Assemble
SMCS - 1306-016
Assembly Procedure (Type 1)
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00577104
1. Install oil filter bypass valve (2) and spring (4) in the correct bore in the oil filter housing.
2. Install oil cooler bypass valve (5) and spring (3) in the correct bore in the oil filter housing.
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22. Illustration 2 g00577103
3. Install two covers (1) and the four bolts.
End By: Install the oil filter base. Refer to Disassembly and Assembly, "Oil Filter Base - Install".
Assembly Procedure (Type 2)
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check condition of the O-ring seals. If the seals are damaged or worn, use new parts for
replacement.
Illustration 3 g00514724
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23. 1. Install valve (1) and spring (3) in the engine oil filter base.
2. Install plug (5) in the engine oil filter base. Tighten the plug to a torque of 100 ± 15 N·m
(74 ± 11 lb ft).
3. Install valve (2) and spring (4) in the oil filter base.
4. Install plug (6) in the engine oil filter base. Tighten the plug to a torque of 100 ± 15 N·m
(74 ± 11 lb ft).
End By: Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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