The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe removing hydraulic lines and mounting bolts, then reversing the process for installation. Disassembly and assembly of the valves is also described in detail, including removing seals and other internal components and replacing them. Safety precautions are provided for working on air systems.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D350D ARTICULATED TRUCK 9RF
Configuration: D25D, D30D, D350D ARTICULATED TRUCK 9RF00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8210-01 Publication Date -01/03/2005 Date Updated -05/12/2017
SENR82100004
Steering Control Valve
SMCS - 4307-010; 4307-015; 4307-016
Remove & Install Steering Control Valve
NOTE: If necessary, drain the oil at least halfway down the hydraulic tank.
NOTE: Put identification on all lines, hoses and tubes for installation purposes.
1. Remove lines (1) from the hoist control valve.
2. Remove bolts and flanges (2). Remove lines (4), (5) and (6) from the steering control valve.
3. Remove mounting bolts (3) and then remove steering control valve (7). Weight of the steering
control valve is 23 Kg (50 lb.).
NOTE: The following steps are for the installation of the steering control valve.
4. Put steering control valve (7) in position and install the bolts (3) that hold it.
5. Install lines (4), (5) and (6) on the steering control valve. Install bolts and flanges (2).
6. Install lines (1) on the hoist control valve.
7. Fill the hydraulic tank to the correct level. See the Maintenance Guide.
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3. Disassemble Steering Control Valve
Start By:
remove steering control valve
1. Remove bolts (2) and body (1).
2. Remove and inspect seals (4) from the valve body (3).
3. Remove seat (7). Remove and inspect seal (6).
4. Remove and inspect small O-ring seals (5) from the body (3).
5. Remove plug, shims, spring (8) and valve (9) from the body (3).
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4. 6. Remove directional valve spool assembly (14) from the valve body.
7. Remove springs (10) from the valve body.
8. Remove valve spool (12) from the valve body.
9. Remove shims (11) from the valve spool.
10. Remove seat (13) from the valve housing.
NOTICE
Bolt (15) holds spring (17) under compression.
11. Remove bolt (15), spring retainer (16), spring (17), spacer (18), retainer (20) and shims (21)
from valve spool (19).
12. Remove plug (23), seat and ball (22) from the valve body. Remove and inspect the O-ring
seals on the plug and seat.
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5. 13. Remove bolts (25) and valve body flange (24) from the valve body.
14. Remove plug (27), spring (28) and ball (26) from the valve body.
Assemble Steering Control Valve
1. Install ball (26), spring (28) and plug (27) in the valve body.
2. Install valve body flange (24) and bolts (25) in the valve body.
NOTE: Inspect and replace all O-ring seals if necessary.
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6. 3. Install ball (22), seat and plug (23) in the valve body.
4. Install shims (21), retainer (20), spacer (18), spring (17), spring retainer (16) and bolt (15).
5. Install seat (13) in the valve housing.
6. Install shims (11) in the valve spool.
7. Install valve spool (12) in the valve body.
8. Install springs (10) in the valve body.
9. Install directional valve spool assembly (14) from the valve body.
10. Install valve (9) spring (8), shims and plug in the body (3).
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7. 11. Install small O-ring seals (5) in the body (3).
12. Install seal (6) on seat (7). Install seat (7) in the body.
13. Install seals (4) on valve body (3).
14. Install body (1) and bolts (2).
End By:
a. install steering control valve
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 13 07:27:47 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D350D ARTICULATED TRUCK 9RF
Configuration: D25D, D30D, D350D ARTICULATED TRUCK 9RF00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8210-01 Publication Date -01/03/2005 Date Updated -05/12/2017
SENR82100005
Hoist Control Valve
SMCS - 5136-010; 5136-015; 5136-016
Remove & Install Hoist Control Valve
NOTE: Put identification on all lines, hoses and tubes for installation purposes.
1. Remove lines (1) and (4) from the hoist control valve.
2. Disconnect hydraulic lines (5) from the hoist control valve.
3. Remove control valve mounting bolts (2) to remove hoist control valve (3). Weight of the valve
is 23 Kg (51 lb.).
NOTE: The following steps are for the installation of the hoist control valve.
4. Put hoist control valve (3) in position and install mounting bolts (2).
5. Connect hydraulic lines (5) to the hoist control valve.
6. Install lines (1) and (4) to the hoist control valve.
Disassemble Hoist Control Valve
Start By:
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9. a. remove hoist control valve
1. Disconnect line (1) from the relief valve.
2. Remove flange (2).
3. Remove boot (3) from cover.
4. Remove bolts (4) from cover.
5. Turn the control valve body around and remove two bolts (8).
6. Remove seal retainer (5). Remove seals (6) from the valve housing.
7. Pull main control spool assembly (7) from the valve housing.
8. Remove retainer ring (9) from the cover plate.
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10. 9. Remove cover plate (14), spring and spring retainers (18), poppet (13), detent cap (17), spring
check valve (12), cover (16), seal and spacer (11), relief valve sleeve (15) and seals and spacer
(10) from the main control valve spool (7).
10. Remove line relief valve (19) from the valve housing.
11. Poppet and spring (21) will fall out of relief valve when it is removed.
12. Remove relief valve assembly (22) from the valve housing.
13. Remove plug (20) from the valve housing.
NOTE: Inspect all O-ring seals on all relief valves and plugs.
14. Remove adjusting nut (25), jam nut (24) and plunger (23) from the body of the line relief
valve.
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11. 15. Remove circlips (26) and (30) from the relief valve.
16. Remove plunger end (28), poppet plunger (27) and spring (29) from the relief valve.
Assemble Hoist Control Valve
1. Install spring (29), poppet plunger (27) and plunger end (28) in the relief valve.
2. Install circlips (26) and (30) on the relief valve.
3. Install plunger (23) jam nut (24) and adjusting nut (25) in the body of the line relief valve.
4. Install plug (20) in the housing.
5. Install relief valve assembly (22) in the valve housing.
6. Make sure poppet and spring (21) is installed in the relief valve assembly.
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12. 7. Install line relief valve (19) in the valve housing.
8. Install seals and spacer (10), relief valve sleeve (15), seal and spacer (11), cover (16), spring
check valve (12), detent cap (17), poppet (13), spring and spring retainers (18) and cover plate
(14) on the main control valve spool.
9. Install retainer ring (9) from the cover plate.
10. Install main control valve spool assembly (7) in the valve housing.
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13. 11. Install bolts (4) from cover.
12. Install boot (3) from cover.
13. Install flange (2).
14. Connect line (1) to the relief valve.
End By:
a. install hoist control valve
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 13 07:28:43 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D350D ARTICULATED TRUCK 9RF
Configuration: D25D, D30D, D350D ARTICULATED TRUCK 9RF00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8210-01 Publication Date -01/03/2005 Date Updated -05/12/2017
SENR82100006
Systems Protection Valve
SMCS - 5136-010; 5136-015; 5136-016
Remove & Install Systems Protection Valve
Air under pressure can cause personal injury. Before working on or
around the air systems and components observe the following
precautions.
a. Move the machine to a smooth and level location away from other working machines and
personnel. Block the wheels and stop the engine.
b. Keep clear of actuator pushrods and linkages when the system is being operated in any way.
c. Do not remove plugs or lines, or disassemble components unless you are sure that all air
pressure is exhausted.
d. Do not disassemble a component unless you have read and understood the correct procedures.
Some components contain powerful springs. Injury can result from incorrect disassembly.
NOTE: Put identification on all lines, tubes and hoses for installation purposes.
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15. 1. Disconnect all lines and tubes (1) from the systems protection valve. Unscrew or rotate systems
protection valve (2) from the air dryer group.
NOTE: The following step is for the installation of the systems protection valve.
2. Put the systems protection valve (2) in position on the air dryer. Connect all lines and tubes (1)
to the systems protection valve.
Disassemble Systems Protection Valve
Start By:
a. remove systems protection valve
Air under pressure can cause personal injury. Before working on or
around the air systems and components observe the following
precautions.
a. Move the machine to a smooth and level location away from other working machines and
personnel. Block the wheels and stop the engine.
b. Keep clear of actuator pushrods and linkages when the system is being operated in any way.
c. Do not remove plugs or lines, or disassemble components unless you are sure that all air
pressure is exhausted.
d. Do not disassemble a component unless you have read and understood the correct procedures.
Some components contain powerful springs. Injury can result from incorrect disassembly.
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16. 1. Remove screws (1) and plate (2) from the valve body.
2. Remove rubber pistons (3) and springs.
3. Turn the systems protection valve over and remove bolts (5) and cover (4).
4. Remove spring and piston assembly (6) from the protection valve body.
5. Disassemble spring and piston assembly by removing spring (10), piston inserts (12) and (9),
piston (11), spring (7) and breather cap (8).
Assemble Systems Protection Valve
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17. 1. Assemble spring and piston assembly by installing breather cap (8), spring (7), piston (11),
piston inserts (9) and (12) and spring (10).
2. Install spring and piston assembly (6) in the protection valve body.
3. Turn the systems protection valve over and install cover (4) and bolts (5).
4. Install rubber pistons (3) and springs.
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18. 5. Install plate (2) and screws (1) in the valve body.
End By:
a. install systems protection valve
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 13 07:29:38 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D350D ARTICULATED TRUCK 9RF
Configuration: D25D, D30D, D350D ARTICULATED TRUCK 9RF00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8210-01 Publication Date -01/03/2005 Date Updated -05/12/2017
SENR82100007
Relief Valve
SMCS - 5136-010; 5136-015; 5136-016
Remove & Install Relief Valve
Air under pressure can cause personal injury. Before working on or
around the air systems and components observe the following
precautions.
a. Move the machine to a smooth and level location away from other working machines and
personnel. Block the wheels and stop the engine.
b. Keep clear of actuator pushrods and linkages when the system is being operated in any way.
c. Do not remove plugs or lines, or disassemble components unless you are sure that all air
pressure is exhausted.
d. Do not disassemble a component unless you have read and understood the correct procedures.
Some components contain powerful springs. Injury can result from incorrect disassembly.
1/2
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. 1. To remove relief valve (1), unscrew or rotate it from the air dryer group.
2. Install the relief valve (1) on the air dryer in the reverse order.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 13 07:30:34 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D350D ARTICULATED TRUCK 9RF
Configuration: D25D, D30D, D350D ARTICULATED TRUCK 9RF00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D25D,D30D AND D350D ARTICULATED DUMP TRUCKS VEHICLE SYSTEMS
Media Number -SENR8210-01 Publication Date -01/03/2005 Date Updated -05/12/2017
SENR82100008
Shuttle Valve (Front And Rear)
SMCS - 5136-010; 5136-015; 5136-016
Remove & Install Shuttle Valve (Front And Rear)
Air under pressure can cause personal injury. Before working on or
around the air systems and components observe the following
precautions.
a. Move the machine to a smooth and level location away from other working machines and
personnel. Block the wheels and stop the engine.
b. Keep clear of actuator pushrods and linkages when the system is being operated in any way.
c. Do not remove plugs or lines, or disassemble components unless you are sure that all air
pressure is exhausted.
d. Do not disassemble a component unless you have read and understood the correct procedures.
Some components contain powerful springs. Injury can result from incorrect disassembly.
1/3
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23. 1. Remove rear shuttle valve by disconnecting lines (1), (2) and (4).
2. Remove bolt (3) to remove shuttle valve (5).
3. Remove front shuttle valve by disconnecting lines (6) and (8).
4. Rotate shuttle valve (7) to remove it.
NOTE: The following steps are for the installation of the front and rear shuttle valve.
5. Put front shuttle valve (7) in position and connect lines (6) and (8).
6. Put rear shuttle valve (5) and install bolt (3).
7. Connect lines (1), (2) and (4).
Disassemble & Assemble Shuttle Valve (Front Or Rear)
Start By:
a. remove shuttle valve (front or rear)
Air under pressure can cause personal injury. Before working on or
around the air systems and components observe the following
precautions.
a. Move the machine to a smooth and level location away from other working machines and
personnel. Block the wheels and stop the engine.
b. Keep clear of actuator pushrods and linkages when the system is being operated in any way.
c. Do not remove plugs or lines, or disassemble components unless you are sure that all air
pressure is exhausted.
d. Do not disassemble a component unless you have read and understood the correct procedures.
Some components contain powerful springs. Injury can result from incorrect disassembly.
2/3
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