The document provides instructions for servicing the transmission of a Caterpillar D8R II track-type tractor. It describes how to remove the transmission and separate it from the bevel gears. The transmission disassembly procedure involves removing various components like tubes, fittings, valves, seals and rotors. Tools needed are also listed to properly support the heavy transmission components during disassembly and prevent injury.
Mitsubishi forklift spare parts manufacturer from zefeng 8618721729659chu aimee
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Mitsubishi forklift spare parts manufacturer from zefeng 8618721729659chu aimee
forklift spare parts manufacturer from China , most parts are produced by ourself with competitive offer .
pls contact me : zefengsales5@zefengseal.com
whatsaapp/wechat: +8618721729659
“GLOBALSEAL-TBM/T”
• MAIN BEARING SEALING COMPOUND (BIODEGRADABLE, PLANT OIL BASED – Approval list for seal material 85 NBR B248 - MERKEL FREUDENBERG FLUIDECHNIC GmbH, Germany).
“GLOBALSEAL-TBM/T” and “GLOBALSEAL-TBM/T-EC” is a sealant that can be used in machine tunneling, specially developed to resist against mud, water abd dust.
“GLOBALSEAL-TBM/T” and “GLOBALSEAL-TBM/T-EC” has excellent adherence even on wet surfaces and excellent water wash out resistance (< 6 %), it is stable at considerable pressure. It has high lubricating power.
It is a pumpable product and easy to apply.
Mitsubishi FD50CN Forklift Trucks Service Repair Manual SN: EF19D-80001-UPjskednm8u
This is the Highly Detailed factory service repair manual for theMITSUBISHI FD50CN FORKLIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.MITSUBISHI FD50CN FORKLIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis and Mast: Foreword
Chassis and Mast: General Information
Chassis and Mast: Cooling System
Chassis and Mast: Electrical System
Chassis and Mast: Electrical Schematics
Chassis and Mast: Controllers
Chassis and Mast: Power Train
Chassis and Mast: Powershift Transmission
Chassis and Mast: Front Axle and Reduction Differential
Chassis and Mast: Rear Axle
Chassis and Mast: Brake System
Chassis and Mast: Steering System
Chassis and Mast: Hydraulic System
Chassis and Mast: Mast and Forks
Chassis and Mast: Service Data
S6S Diesel Engine: Foreword
S6S Diesel Engine: General Information
S6S Diesel Engine: Maintenance Standards
S6S Diesel Engine: Special Tools
S6S Diesel Engine: Overhaul Instructions
S6S Diesel Engine: Adjustment, Bench Test, Performance Tests
S6S Diesel Engine: Engine Auxilaries Removal and Installation
S6S Diesel Engine: Engine Main Parts
S6S Diesel Engine: Inlet and Exhaust System
S6S Diesel Engine: Lubrication System
S6S Diesel Engine: Cooling System
S6S Diesel Engine: Fuel System
S6S Diesel Engine: Electrical System
S6S Diesel Engine: Workshop Tips
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveMITSUBISHI FD50CN FORKLIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
“GLOBALSEAL-TBM/T”
• MAIN BEARING SEALING COMPOUND (BIODEGRADABLE, PLANT OIL BASED – Approval list for seal material 85 NBR B248 - MERKEL FREUDENBERG FLUIDECHNIC GmbH, Germany).
“GLOBALSEAL-TBM/T” and “GLOBALSEAL-TBM/T-EC” is a sealant that can be used in machine tunneling, specially developed to resist against mud, water abd dust.
“GLOBALSEAL-TBM/T” and “GLOBALSEAL-TBM/T-EC” has excellent adherence even on wet surfaces and excellent water wash out resistance (< 6 %), it is stable at considerable pressure. It has high lubricating power.
It is a pumpable product and easy to apply.
Mitsubishi FD50CN Forklift Trucks Service Repair Manual SN: EF19D-80001-UPjskednm8u
This is the Highly Detailed factory service repair manual for theMITSUBISHI FD50CN FORKLIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.MITSUBISHI FD50CN FORKLIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis and Mast: Foreword
Chassis and Mast: General Information
Chassis and Mast: Cooling System
Chassis and Mast: Electrical System
Chassis and Mast: Electrical Schematics
Chassis and Mast: Controllers
Chassis and Mast: Power Train
Chassis and Mast: Powershift Transmission
Chassis and Mast: Front Axle and Reduction Differential
Chassis and Mast: Rear Axle
Chassis and Mast: Brake System
Chassis and Mast: Steering System
Chassis and Mast: Hydraulic System
Chassis and Mast: Mast and Forks
Chassis and Mast: Service Data
S6S Diesel Engine: Foreword
S6S Diesel Engine: General Information
S6S Diesel Engine: Maintenance Standards
S6S Diesel Engine: Special Tools
S6S Diesel Engine: Overhaul Instructions
S6S Diesel Engine: Adjustment, Bench Test, Performance Tests
S6S Diesel Engine: Engine Auxilaries Removal and Installation
S6S Diesel Engine: Engine Main Parts
S6S Diesel Engine: Inlet and Exhaust System
S6S Diesel Engine: Lubrication System
S6S Diesel Engine: Cooling System
S6S Diesel Engine: Fuel System
S6S Diesel Engine: Electrical System
S6S Diesel Engine: Workshop Tips
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveMITSUBISHI FD50CN FORKLIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8R II TRACK-TYPE TRACTOR AKA
Configuration: D8R TRACK-TYPE TRACTOR Differential Steering AKA00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
D8R Series II Track-Type Tractor Power Train
Media Number -RENR3677-06 Publication Date -01/01/2013 Date Updated -24/07/2018
i01500569
Torque Converter Outlet Relief Valve - Install
SMCS - 3133-012
Installation Procedure
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring seal. A reconditioning procedure should not be degraded
because of a low cost component such as an O-ring seal or a gasket. Use 1U-6396 O-Ring
Assembly Compound during the assembly procedure.
Illustration 1 g00778498
1. Install the O-ring seals to the torque converter outlet relief valve. Place the torque converter
outlet relief valve in the original position and install the three washers, clip (6) with the
wiring, and three bolts (5).
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3. 2. Connect wire (7) with the washer and nut (8).
Illustration 2 g00778462
3. Connect hose assembly (4) to torque converter outlet relief valve (3).
Illustration 3 g00778437
4. Connect tube assembly (2) to torque converter outlet relief valve (3) with the four washers
and four bolts (1).
Note: The bolts and washers may be required to be placed in the block of the tube assembly
before installation purposes.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jan 21 01:01:06 UTC+0800 2020
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4. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8R II TRACK-TYPE TRACTOR AKA
Configuration: D8R TRACK-TYPE TRACTOR Differential Steering AKA00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
D8R Series II Track-Type Tractor Power Train
Media Number -RENR3677-06 Publication Date -01/01/2013 Date Updated -24/07/2018
i07223877
Transmission and Bevel Gears - Remove
SMCS - 3010-011; 3150-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
FT-1952 Axle Removal Tool 1
1U-7432 Adapter 1
B
FT-1897 Adapter 1
138-7575 Link Bracket 1
8S-9089 Bolt (1/2 inch by 13 by 4 1/2 inch) 1
1D-4719 Nut (1/2 inch by 13) 1
C 138-7575 Link Bracket 2
D
4C-4089 Transmission Jack 1
4C-4090 Holding Tool 1
Start By:
a. Remove the main drive shaft. Refer to Disassembly and Assembly, "Main Drive Shaft -
Remove and Install"
in this module.
b. Drain the oil from the transmission system. Refer to Operation and Maintenance Manual,
SEBU7247, "Transmission System Oil and Screens - Change/Clean"
for the correct procedure.
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5. c. Remove the drive axles. Refer to Disassembly and Assembly, "Axle - Remove and Install"
in this module.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and to keep
contaminants from entering the system.
Illustration 1 g00751625
1. Remove seventeen bolts (1) and remove plate (2) and the gasket.
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6. Illustration 2 g00751870
2. Disconnect hose (3).
Illustration 3 g00751865
3. Disconnect wire harness (4).
Illustration 4 g00751883
4. Remove yoke (5). Remove four bolts and washers (6) and remove retainer (7) and the O-
ring seal.
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7. Illustration 5 g00619138
5. Insert tool (A) into the left final drive by approximately 940 mm (37 inch). Rotate tool (A)
by 180 degrees, or rotate tool (A) until the sliding carrier is off the bevel gear shaft. Rotate
tool (A) backward by 180 degrees and remove the tool from the final drive.
Illustration 6 g00751888
Note: The transmission and bevel gears weigh 830 kg (1830 lb).
6. Remove six bolts, the cover, and the gasket. Install tool (B). Attach a hoist to tool (B).
Note: Four bolts (9) fasten the transmission cover to the bevel gear case. Do not remove
four bolts (9).
7. Remove 22 bolts and washers (8).
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8. Illustration 7 g00594420
Illustration 8 g00751900
8. Use forcing bolts to separate the transmission from the transmission and bevel gear case.
Use a hoist to slowly pull the transmission and bevel gears from the case. The transmission
and bevel gears will roll onto the tube assemblies.
Note: The transmission and bevel gears must be supported when the hoist is moved from
tool (B) to tool (C) on top of the transmission.
During the removal of the hoist, the support for the transmission and
bevel gears must be on a hard, level surface. If the support is on a slope
or soft footing, the transmission and bevel gears could fall off the
support. This could cause personal injury or death.
9. Install tool (C) on the top of the transmission case. Use tool (D) to support the transmission.
10. Remove the hoist from tool (B). Attach the hoist to tool (C). Remove the transmission and
bevel gears from the tube assemblies.
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9. 11. Remove large O-ring seal (11) from the outer diameter of the transmission case. Remove
three O-ring seals (10) and remove O-ring seal (12) from the transmission and bevel gear
case.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jan 21 01:02:06 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8R II TRACK-TYPE TRACTOR AKA
Configuration: D8R TRACK-TYPE TRACTOR Differential Steering AKA00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
D8R Series II Track-Type Tractor Power Train
Media Number -RENR3677-06 Publication Date -01/01/2013 Date Updated -24/07/2018
i01434705
Transmission and Bevel Gears - Separate
SMCS - 3010-076
Procedure to Separate the Unit
Table 1
Required Tools
Tool Part Number Description Qty
A 1P-2420 Repair Stand (Transmission) 1
B 138-7575 Link Bracket 3
Start By:
a. Remove the transmission and bevel gears. Refer to Disassembly and Assembly,
"Transmission and Bevel Gears - Remove" in this module.
Illustration 1 g00620565
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11. Note: The transmission and bevel gears weigh 830 kg (1820 lb).
1. Install tool (A) on the bevel gear case. Attach a hoist to tool (A).
2. Position the transmission and bevel gears on tool (B).
3. Remove the four bolts that hold the transfer and bevel gears (1) to transmission (2).
Note: The transfer and bevel gears weigh 380 kg (840 lb).
4. Separate the transfer and bevel gears (1) from transmission (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jan 21 01:03:05 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8R II TRACK-TYPE TRACTOR AKA
Configuration: D8R TRACK-TYPE TRACTOR Differential Steering AKA00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
D8R Series II Track-Type Tractor Power Train
Media Number -RENR3677-06 Publication Date -01/01/2013 Date Updated -24/07/2018
i01436098
Transmission - Disassemble
SMCS - 3030-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 5P-5197 External Pliers 1
D 136-1452 Internal Tip Pliers 1
E FT-0947 Spring Compressor 2
F FT-0833 Spring Compressor 2
G 138-7575 Link Bracket 2
H 3K-4897 Spring Pin 8
Start By:
a. Separate the transmission and bevel gears. Refer to , "Transmission and Bevel Gears -
Separate" in this module.
Note: The transmission modulating valves must be recalibrated if any of the following procedures
are performed:
• The transmission modulating valve and/or the solenoid is replaced.
• The transmission is serviced or the transmission is replaced.
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13. • The electronic control module is replaced.
Reference: Refer to Testing and Adjusting, SENR8367, "Calibration" for the calibration
procedures.
Illustration 1 g00595589
1. Position the transmission on tool (A). Mark all the housings for alignment during the
assembly procedure.
2. Remove four small O-ring seals (1) and remove large O-ring seal (2) from the transmission
cover.
Illustration 2 g00752309
3. Remove three fittings (5) with the O-ring seals.
4. Remove three bolts and strips (4).
5. Remove three tubes (3). Remove the seals from the tubes.
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14. Illustration 3 g00595597
6. Remove locknut (6). Push connector (7) out of the case.
Illustration 4 g00595602
7. Disconnect electrical connector (8).
Illustration 5 g00595604
8. Remove four bolts and washers (9) and remove control valve (10).
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15. Illustration 6 g00595608
9. Remove bolt (11) and remove tube (12).
10. Remove the O-ring seal from tube (12).
Illustration 7 g00595609
11. The weight of the planetary transmission is 340 kg (750 lb). Install tool (B). Attach a hoist
to tool (B).
Illustration 8 g00595610
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16. 12. Remove 21 bolts and washers (13) that hold the planetary transmission to the transmission
cover. Remove the planetary transmission.
Illustration 9 g00752321
13. The transmission cover (15) weighs 100 kg (220 lb). Attach tool (B) to the transmission
cover. Fasten a hoist to tool (B). Remove the transmission cover from tool (A).
14. Remove four bolts and cover (14). Remove the O-ring seal from cover (14).
15. Remove the suction screen from transmission cover (15).
16. Position the planetary transmission on tool (A). Use four bolts with nuts to fasten the
planetary transmission to tool (A).
Illustration 10 g00595611
17. Remove four electrical connectors (20) from the clips on the back side of plate (19).
Remove these components from planetary transmission (16): three bolts (18), the washers
and plate (19).
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17. Illustration 11 g00595612
18. Remove guard (21) and remove the bracket with four sensors (22) from the planetary
transmission.
Illustration 12 g00595614
19. Use tool (C) to remove retaining ring (23). Remove rotor (24).
Illustration 13 g00595678
20. Remove ring (25) and remove rotor (26).
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18. Illustration 14 g00595680
21. Use tool (C) to remove retaining ring (27). Remove ten bolts and washers (28) from
manifold (29).
Illustration 15 g00595682
22. Install tool (B) and attach a hoist. Remove manifold (29). Manifold (29) weighs 23 kg
(51 lb).
Illustration 16 g00752387
23. Use tool (D) to remove retaining ring (30) from manifold (29).
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19. 24. Remove bearing (31) from manifold (29).
Illustration 17 g00752442
25. Clutch (31) with the clutch housing weighs 31 kg (68 lb). Remove clutch (31) and the clutch
housing.
26. Remove ten springs (32) and remove five dowels (34).
Note: The friction discs and the clutch plates from the individual clutches must be kept in
the correct order. The friction discs and the clutch plates must be kept with the original
clutch housings. The different clutches use different friction material. The friction discs and
the clutch plates must not be mixed together.
27. Remove the two friction discs and one clutch plate (33).
Illustration 18 g00752449
28. Remove retaining ring (34). Remove housing (35) from clutch (31).
29. Remove the four friction discs and the three clutch plates from clutch (31).
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21. Illustration 19 g00752458
Do not remove the retaining ring until the spring force has been
released. Failure to do so could result in personal injury or death. In
order to prevent this, use a suitable press to hold the spring force while
the retaining ring is removed. Slowly release the spring tension with the
press after the retaining ring has been removed.
30. Position housing (35) in a press, as shown. Compress the springs under plate (36). Remove
retaining ring (37). Slowly release the spring pressure. Remove plate (36). Remove the three
spring plates under plate (36).
Illustration 20 g00752488
31. Remove piston (39) from housing (35). Remove ring (40) and seal (38) from the piston.
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22. Illustration 21 g00752505
32. Turn over the housing. Remove O-ring seal (41). Remove two seal rings (43) from carrier
(42).
Note: Carrier (42) will be destroyed if the carrier is removed from the housing.
33. If carrier (42) must be removed, use a hammer and a chisel to break carrier (42). Remove
carrier (42). After the carrier is removed, remove dowel (44) that holds carrier (42) in
position.
Illustration 22 g00752598
34. Use tool (E) to clamp the two pistons in housing assembly (45).
Note: Housing assembly (45) weighs 46 kg (100 lb).
35. Use tool (G) and a hoist to remove housing assembly (45).
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23. Illustration 23 g00752614
Illustration 24 g00752619
36. Remove piston (46) from housing (45).
37. Remove seal rings (47) and (48) from piston (46). Turn over housing (45). Remove piston
(49) and the seal rings.
Illustration 25 g00752622
38. Remove ten springs (50).
39. Remove three friction discs (51) and the two clutch plates.
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