This document provides instructions for disassembling and assembling the torque converter of a D6R II track-type tractor. It lists 37 steps for disassembly, removing components like retaining rings, seals, bearings and wheels. It also lists 13 steps for assembly, checking clearances between parts and reinstalling components in reverse order of disassembly. Special tools are required and cleanliness is important for both disassembly and assembly.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BRJ) Service Repair Manual ...ujkfdkkmsmd
The document provides instructions for removing the transmission from a D6R II track-type tractor. It describes 12 steps to remove the transmission, including draining fluids, removing guards and covers, and using lifting tools to detach the transmission which weighs approximately 454 kg. Special tools are required and marks should be made on all lines and components for reinstallation. Care must be taken to contain fluids and prevent contamination.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BRJ) Service Repair Manual ...jnnfnjsdnnd
The document provides instructions for disassembling the transmission of a D6R II track-type tractor. It describes removing 12 major components in 42 steps, including the transmission cover, planetary group, manifold, clutches, and planetary carrier. Special tools are required to compress springs, remove retaining rings, and lift heavy parts safely. The instructions emphasize keeping parts ordered correctly and marking components to aid reassembly.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BRJ) Service Repair Manual ...hdjsjndndnd
The document provides instructions for disassembling the transmission of a D6R II track-type tractor. It lists the required tools and gives step-by-step instructions to remove components such as tubes, valves, gears, housings, pistons, seals, and plates. Special care must be taken to keep parts like discs and plates organized according to their clutch assemblies. Dismantling involves using lifting devices and compression tools to handle heavy internal components.
Caterpillar Cat CP-663E Vibratory Compactor (Prefix AEF) Service Repair Manua...ujkfdkkmsmd
This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
Caterpillar Cat CP-583E Vibratory Compactor (Prefix CNX) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat CP-573E Vibratory Compactor (Prefix CEB) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive planetary and piston motor components on a CS-573E and CP-573E vibratory compactor. It describes using various tools to disassemble components like the housing, hub, gears, seals and installing new components in the reverse order. Precise torques and clear illustrations are provided to correctly assemble the final drive planetary.
Caterpillar Cat CP-563D Vibratory Compactors (Prefix 2RZ) Service Repair Manu...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on CP-563D and CS-563D vibratory compactors powered by a 3116 engine. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure refers to ensuring parts are clean and checking guidelines for determining if valve seats can be reused.
Caterpillar Cat CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BRJ) Service Repair Manual ...ujkfdkkmsmd
The document provides instructions for removing the transmission from a D6R II track-type tractor. It describes 12 steps to remove the transmission, including draining fluids, removing guards and covers, and using lifting tools to detach the transmission which weighs approximately 454 kg. Special tools are required and marks should be made on all lines and components for reinstallation. Care must be taken to contain fluids and prevent contamination.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BRJ) Service Repair Manual ...jnnfnjsdnnd
The document provides instructions for disassembling the transmission of a D6R II track-type tractor. It describes removing 12 major components in 42 steps, including the transmission cover, planetary group, manifold, clutches, and planetary carrier. Special tools are required to compress springs, remove retaining rings, and lift heavy parts safely. The instructions emphasize keeping parts ordered correctly and marking components to aid reassembly.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BRJ) Service Repair Manual ...hdjsjndndnd
The document provides instructions for disassembling the transmission of a D6R II track-type tractor. It lists the required tools and gives step-by-step instructions to remove components such as tubes, valves, gears, housings, pistons, seals, and plates. Special care must be taken to keep parts like discs and plates organized according to their clutch assemblies. Dismantling involves using lifting devices and compression tools to handle heavy internal components.
Caterpillar Cat CP-663E Vibratory Compactor (Prefix AEF) Service Repair Manua...ujkfdkkmsmd
This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
Caterpillar Cat CP-583E Vibratory Compactor (Prefix CNX) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat CP-573E Vibratory Compactor (Prefix CEB) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive planetary and piston motor components on a CS-573E and CP-573E vibratory compactor. It describes using various tools to disassemble components like the housing, hub, gears, seals and installing new components in the reverse order. Precise torques and clear illustrations are provided to correctly assemble the final drive planetary.
Caterpillar Cat CP-563D Vibratory Compactors (Prefix 2RZ) Service Repair Manu...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on CP-563D and CS-563D vibratory compactors powered by a 3116 engine. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure refers to ensuring parts are clean and checking guidelines for determining if valve seats can be reused.
Caterpillar Cat CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat CP-533D Vibratory Compactor (Prefix AET) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-533D and CP-533D vibratory compactor. It outlines the required tools and gives step-by-step instructions for removing the old guides and pressing new guides into the cylinder head assembly. Proper cleaning and lubrication of parts is emphasized to prevent premature wear. Reusability guidelines for different components are also referenced.
Caterpillar Cat CP-433E Vibratory Compactor (Prefix DAC) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for assembling and disassembling various components of a vibratory compactor model CS-433E or CP-433E, including:
- Assembling the piston motor drum propel system in 24 steps requiring various tools.
- Installing the assembled piston motor drum propel system with 2 illustrations.
- Removing the final drive planetary from the drum propel in 7 steps requiring lifting tools and draining the oil first.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It lists the required tools and steps to disassemble the various components of the final drive. The major steps include removing the gears, carriers, housings and other components using specialized tools like pullers and presses. Cleanliness is emphasized to prevent contamination of hydraulic components during disassembly and reassembly.
Caterpillar Cat CB534B Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
Caterpillar Cat CB534C Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It outlines 33 steps to fully disassemble the final drive, including removing gears, carriers, housings, seals, bearings, and other components. Special tools are required and cleanliness is important to prevent contamination of parts. The document emphasizes safety precautions due to heavy component weights and potential for flying debris or released spring forces during disassembly.
Caterpillar Cat 5080 FRONT SHOVEL (Prefix 8SL) Service Repair Manual (8SL0000...ujkfdkkmsmd
This document provides instructions for removing and installing fuel injection nozzles and adapters on a 5080 FRONT SHOVEL excavator with a 3406B engine. It describes using various tools to disconnect fuel lines, remove retainers and nozzles, and clean parts. Detailed steps are given for installing nozzles, adapters, seals and applying lubricants. Similar level of detail is provided for removing and installing the cylinder head assembly, spacer plate, and valves.
This document provides disassembly instructions for a 992K wheel loader torque converter. It lists over 50 individual steps to disassemble the various components of the torque converter housing assembly, including removing pumps, gears, seals, bearings, and other internal parts. Detailed illustrations accompany each step to show how to position the assembly, what tools are needed, and how to separate the individual components. The overall process involves disassembling the entire torque converter and transmission housing to access all internal parts.
This document provides instructions for servicing the power train components of a 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The document is divided into several sections covering different components, and each section provides detailed step-by-step instructions and diagrams for disassembly and assembly of the specified components. Safety precautions and notes are included throughout.
This document provides disassembly instructions for a 992K wheel loader torque converter. It describes removing 57 individual components through a step-by-step process involving specialized tools. Key parts that must be removed include the torque converter housing, pump adapter, idler gear, housing assembly, pump drive gear, turbine assembly, impeller clutch, and shaft assembly. Precise instructions are given for each removal to ensure safety and prevent damage to precision components.
This document provides instructions for servicing the power train components of a Caterpillar 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The steps describe using hoists and tools to remove heavy components and reassemble them in reverse order. Weights of removed parts are provided to aid technicians performing the work.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plates, clutches, planetary carrier, and sun gear. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to properly disassemble the transmission planetary.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides instructions for removing and installing an electronic unit injector on a Caterpillar 3508 engine. It describes:
1. Removing the rocker shaft assembly, pushrods, clamps and bolts to remove the injector.
2. Cleaning the cylinder head bore before installing the new injector.
3. Installing the injector, connecting the harness, and reinstalling removed components.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3412E engine. It lists the required tools and gives step-by-step details of the removal and installation process. The removal process involves detaching hoses, bolts, and manifolds. Lifting devices are needed due to the heavy weight of parts. The installation process reverses the removal steps and provides tightening specifications for bolts. Precautions are given to keep parts clean and apply lubricants to seals.
This document provides disassembly instructions for the transmission planetary system of a 990K wheel loader. It outlines 49 steps to fully disassemble the transmission, including removing the transmission case assembly, carrier assembly, planetary gears, clutch assemblies, and input shaft. Various tools are required and safety precautions mentioned. Detailed illustrations accompany each step.
This document provides instructions for disassembling a torque converter for a 988K wheel loader. It lists over 60 individual steps to remove components such as seals, bolts, gears, bearings, and plates from the housing assembly, shaft assembly, carrier assembly, and impeller. Special tools are required to separate parts and various lifting devices must be used due to component weights ranging from 17kg to 545kg. Detailed illustrations accompany each step.
This document provides assembly instructions for a torque converter in a 988K wheel loader. It involves over 90 steps to assemble various internal components like gears, bearings, seals, and plates. Special tools and procedures are required to properly install some parts, including heating components to specific temperatures before pressing them onto shafts. The assembly must be done carefully and precisely in order to ensure correct bearing clearance and operation of the torque converter.
This document provides disassembly instructions for a 986H wheel loader transmission planetary system in 3 sentences or less:
The document outlines 75 steps to disassemble the transmission planetary system, removing components like planetary gears, clutch housings, pistons, seals, and other parts. Tools required include a transmission repair stand, eyebolts, clamps, retaining ring pliers, external pliers, drivers, and other specialized tools to aid in disassembly. Cleanliness is emphasized as dirt could enter the transmission during disassembly.
This service repair manual provides instructions for disassembling a 988H wheel loader torque converter. It lists 72 steps and required tools to remove all components of the torque converter. Key parts that are dismantled include the housing assembly, carrier assembly, turbine, impeller, stator, shafts, gears, seals, and bearings. Detailed illustrations accompany each step to show how to properly disassemble the torque converter.
Caterpillar Cat CP-533D Vibratory Compactor (Prefix AET) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-533D and CP-533D vibratory compactor. It outlines the required tools and gives step-by-step instructions for removing the old guides and pressing new guides into the cylinder head assembly. Proper cleaning and lubrication of parts is emphasized to prevent premature wear. Reusability guidelines for different components are also referenced.
Caterpillar Cat CP-433E Vibratory Compactor (Prefix DAC) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for assembling and disassembling various components of a vibratory compactor model CS-433E or CP-433E, including:
- Assembling the piston motor drum propel system in 24 steps requiring various tools.
- Installing the assembled piston motor drum propel system with 2 illustrations.
- Removing the final drive planetary from the drum propel in 7 steps requiring lifting tools and draining the oil first.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It lists the required tools and steps to disassemble the various components of the final drive. The major steps include removing the gears, carriers, housings and other components using specialized tools like pullers and presses. Cleanliness is emphasized to prevent contamination of hydraulic components during disassembly and reassembly.
Caterpillar Cat CB534B Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
Caterpillar Cat CB534C Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It outlines 33 steps to fully disassemble the final drive, including removing gears, carriers, housings, seals, bearings, and other components. Special tools are required and cleanliness is important to prevent contamination of parts. The document emphasizes safety precautions due to heavy component weights and potential for flying debris or released spring forces during disassembly.
Caterpillar Cat 5080 FRONT SHOVEL (Prefix 8SL) Service Repair Manual (8SL0000...ujkfdkkmsmd
This document provides instructions for removing and installing fuel injection nozzles and adapters on a 5080 FRONT SHOVEL excavator with a 3406B engine. It describes using various tools to disconnect fuel lines, remove retainers and nozzles, and clean parts. Detailed steps are given for installing nozzles, adapters, seals and applying lubricants. Similar level of detail is provided for removing and installing the cylinder head assembly, spacer plate, and valves.
This document provides disassembly instructions for a 992K wheel loader torque converter. It lists over 50 individual steps to disassemble the various components of the torque converter housing assembly, including removing pumps, gears, seals, bearings, and other internal parts. Detailed illustrations accompany each step to show how to position the assembly, what tools are needed, and how to separate the individual components. The overall process involves disassembling the entire torque converter and transmission housing to access all internal parts.
This document provides instructions for servicing the power train components of a 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The document is divided into several sections covering different components, and each section provides detailed step-by-step instructions and diagrams for disassembly and assembly of the specified components. Safety precautions and notes are included throughout.
This document provides disassembly instructions for a 992K wheel loader torque converter. It describes removing 57 individual components through a step-by-step process involving specialized tools. Key parts that must be removed include the torque converter housing, pump adapter, idler gear, housing assembly, pump drive gear, turbine assembly, impeller clutch, and shaft assembly. Precise instructions are given for each removal to ensure safety and prevent damage to precision components.
This document provides instructions for servicing the power train components of a Caterpillar 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The steps describe using hoists and tools to remove heavy components and reassemble them in reverse order. Weights of removed parts are provided to aid technicians performing the work.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plates, clutches, planetary carrier, and sun gear. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to properly disassemble the transmission planetary.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides instructions for removing and installing an electronic unit injector on a Caterpillar 3508 engine. It describes:
1. Removing the rocker shaft assembly, pushrods, clamps and bolts to remove the injector.
2. Cleaning the cylinder head bore before installing the new injector.
3. Installing the injector, connecting the harness, and reinstalling removed components.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3412E engine. It lists the required tools and gives step-by-step details of the removal and installation process. The removal process involves detaching hoses, bolts, and manifolds. Lifting devices are needed due to the heavy weight of parts. The installation process reverses the removal steps and provides tightening specifications for bolts. Precautions are given to keep parts clean and apply lubricants to seals.
This document provides disassembly instructions for the transmission planetary system of a 990K wheel loader. It outlines 49 steps to fully disassemble the transmission, including removing the transmission case assembly, carrier assembly, planetary gears, clutch assemblies, and input shaft. Various tools are required and safety precautions mentioned. Detailed illustrations accompany each step.
This document provides instructions for disassembling a torque converter for a 988K wheel loader. It lists over 60 individual steps to remove components such as seals, bolts, gears, bearings, and plates from the housing assembly, shaft assembly, carrier assembly, and impeller. Special tools are required to separate parts and various lifting devices must be used due to component weights ranging from 17kg to 545kg. Detailed illustrations accompany each step.
This document provides assembly instructions for a torque converter in a 988K wheel loader. It involves over 90 steps to assemble various internal components like gears, bearings, seals, and plates. Special tools and procedures are required to properly install some parts, including heating components to specific temperatures before pressing them onto shafts. The assembly must be done carefully and precisely in order to ensure correct bearing clearance and operation of the torque converter.
This document provides disassembly instructions for a 986H wheel loader transmission planetary system in 3 sentences or less:
The document outlines 75 steps to disassemble the transmission planetary system, removing components like planetary gears, clutch housings, pistons, seals, and other parts. Tools required include a transmission repair stand, eyebolts, clamps, retaining ring pliers, external pliers, drivers, and other specialized tools to aid in disassembly. Cleanliness is emphasized as dirt could enter the transmission during disassembly.
This service repair manual provides instructions for disassembling a 988H wheel loader torque converter. It lists 72 steps and required tools to remove all components of the torque converter. Key parts that are dismantled include the housing assembly, carrier assembly, turbine, impeller, stator, shafts, gears, seals, and bearings. Detailed illustrations accompany each step to show how to properly disassemble the torque converter.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R II TRACK-TYPE TRACTOR CAD
Configuration: D6R Series IIFTC, XL TRACK-TYPE TRACTORS CAD00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
D6R Series II Track-Type Tractor Power Train
Media Number -RENR4257-03 Publication Date -01/08/2009 Date Updated -01/09/2009
i01645342
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 1P-1863 Retaining Ring Pliers 1
B 138-7575 Link Bracket 2
C Forcing Screws (3/8 inch by 16) 2
D 136-1452 Retaining Ring Pliers 1
E 138-7573 Link Bracket 2
F 1P-0510 Driver Gp 1
G Forcing Screws (3/8 inch by 16) 2
H 1P-0520 Driver Gp 1
J 2P-8312 Retaining Ring Pliers 1
Start By:
A. Remove the torque converter. Refer to Disassembly and Assembly, "Torque Converter-
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00533425
1. Use Tooling (A) in order to remove retaining ring (1) from the shaft.
2. Remove planetary carrier (2) .
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4. Illustration 2 g00533428
3. Remove retainer (4) and retaining ring (3) from planetary carrier (2) .
Illustration 3 g00533430
4. Use a hammer and a punch in order to push pin (8) into shaft (7) .
5. Remove the following components from the planetary carrier: shaft (7), washers (9) and
planetary gear (6) .
6. Remove bearing (5) from the planetary gear.
7. Remove pin (8) from shaft (7) .
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5. Illustration 4 g00850466
8. Place wood blocks under the torque converter.
9. Remove the following components from the end of the torque divider: bolt (10), retainer
(11) and yoke (13) .
10. Remove sensor (12). Remove bolts (14) .
Illustration 5 g00852210
11. Install Tooling (B) and attach a hoist and chain (15) to cover (16). Install Tooling (C) in the
cover. Tighten Tooling (C) evenly, and remove cover (16). The cover of the torque
converter weighs approximately 70 kg (150 lb).
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6. Illustration 6 g00837240
12. Remove O-ring seal (18) and lip seal (17) .
Illustration 7 g00837242
13. Remove two bolts (19) with washers from opposite sides of the torque converter. The bolt
locations are marked drain. Drain the oil from the torque converter.
14. Use Tooling (D) in order to remove retaining ring (20) .
15. Remove shaft (21) and the bearing.
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7. Illustration 8 g00837282
16. Remove seal ring (24) from shaft (21) .
17. Remove bearing (22) from the shaft.
18. Remove bearing race (23) from the shaft, if necessary.
Note: If the bearing race is removed, the component is damaged.
Illustration 9 g00852213
19. Remove remaining bolts (19) with the washers. Refer to Illustration 7. Install Tooling (C) in
impeller wheel (25) .
20. Install Tooling (E) and attach a hoist and chains (26) to the impeller. Tighten Tooling (c)
evenly, and remove the impeller wheel with the carrier. The impeller wheel with the carrier
weighs approximately 30 kg (65 lb).
NOTICE
Use care in disassembly of the torque converter, in order to avoid
damage to the stator.
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9. 22. Use wood blocks or a holding tool in order to support the unit of the wheel and of the carrier
close to the center. Use Tooling (F) on the inside diameter of pins (29). Remove carrier
(30) .
23. Remove seal ring (31) and pins (29) from the carrier.
Illustration 13 g00852215
Illustration 14 g00850556
24. Remove the bolts that fasten retainer (32) to the impeller wheel. Use Tooling (G) in order to
remove retainer (32) .
25. Remove Dowel (X) from impeller (25) .
26. Use Tooling (H) in order to remove carrier (33) with the bearing from impeller (25) .
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10. Illustration 15 g00837303
27. Use Tooling (H) in order to remove bearing (34) from carrier (33) .
Illustration 16 g00837306
28. Use Tooling (J) in order to remove retaining ring (36) from the output flange.
29. Remove turbine wheel (35) from housing (37) and from the output flange. Remove the
spacer that is under turbine wheel (35) .
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11. Illustration 17 g00837307
30. Turn over housing (37). The housing weighs approximately 35 kg (75 lb). Remove stop pins
(38) .
31. Compress the retaining ring. Remove ring gear (39). Remove the retaining ring.
Illustration 18 g00852217
32. Install Tooling (C) in output flange (40). Tighten Tooling (C) evenly, and remove the output
flange from the housing.
Illustration 19 g00837316
33. Remove seal ring (43) from carrier (42) on output flange (40) .
34. If necessary, use a chisel in order to break carrier (42). Remove the carrier.
Note: If the carrier is removed, the component is destroyed.
35. Use Tooling (F) in order to remove two bearings (41) from output flange (40) .
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12. Illustration 20 g00837322
36. Remove bolts (44) and retainer (45) from the housing.
Illustration 21 g00847454
37. Use Tooling (H) in order to remove bearing (46) from housing (37) .
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All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R II TRACK-TYPE TRACTOR CAD
Configuration: D6R Series IIFTC, XL TRACK-TYPE TRACTORS CAD00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
D6R Series II Track-Type Tractor Power Train
Media Number -RENR4257-03 Publication Date -01/08/2009 Date Updated -01/09/2009
i02720885
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 1P-1863 Retaining Ring Pliers 1
B 138-7575 Link Bracket 2
C 136-1452 Internal Tip Pliers 1
D 138-7573 Link Bracket 2
E 1P-0510 Driver Group 1
F 1P-0520 Driver Group 1
G 2P-8312 Retaining Ring Pliers 1
H 1U-7234 Feeler Gauge 1
J Guide Bolts (3/8 inch by 24 NF) 2
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
ReferenceRefer to Specifications, "Torque Converter" in the Service Manual for your machine.
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14. Note: In order to ensure that the torque divider is capable of efficient operation, take the
measurements in Steps 1 and 2. Then, follow the procedure for assembly of the torque
converter.
1. Check the clearance between the turbine wheel and the stator by performing the following
steps:
Illustration 1 g00837218
a. Place stator (28) on turbine wheel (35). While you hold the stator against one side of
the turbine wheel, measure the clearance between the stator and the turbine wheel
with Tooling (H) .
b. The correct clearance between the stator and the turbine wheel is 1.76 to 1.94 mm
(0.070 to 0.077 inch). Check the clearance at four different points on the turbine
wheel. The maximum clearance for any measurement is 1.1 mm (0.043 inch).
c. The running clearance is one half of the clearance across the diameters. The correct
running clearance is 0.88 to 0.97 mm (0.035 to 0.039 inch). The maximum running
clearance for any measurement is 0.38 mm (0.015 inch).
2. Check the clearance between the impeller wheel and the stator by performing the following
steps:
Illustration 2 g00837224
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15. a. Use a 7 inch outside micrometer or an 8 inch outside micrometer for outside
diameters in order to measure the diameter of the flange at four points on the stator.
Record the minimum reading.
Illustration 3 g00837227
b. Use a 7 inch inside micrometer or an 8 inch inside micrometer in order to measure the
diameter of the flange at four points on impeller wheel (25). Record the maximum
reading.
c. The clearance across the diameters is the difference between the readings of Steps 2.b
and 2.a. The correct clearance between the stator and the impeller wheel is 1.17 mm
to 1.32 mm (0.046 inch to 0.052 inch). The maximum clearance for any measurement
is 0.61 mm (0.024 inch).
d. The running clearance is one half of the clearance across the diameters. The correct
running clearance is 0.59 to 0.66 mm (0.023 to 0.026 inch). The maximum running
clearance for any measurement is 0.30 mm (0.012 inch).
Illustration 4 g00847454
3. Use Tooling (F) in order to install bearing (46) in housing (37) .
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16. Illustration 5 g00837322
4. Place retainer (45) on the housing. Install bolts (44). Tighten the bolts to a torque of 50 ± 7
N·m (37 ± 5 lb ft).
Illustration 6 g00847545
Illustration 7 g00847883
5. Use Tooling (F) in order to install two bearings (41) in output flange (40) by performing the
following steps:
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17. a. Install one bearing (41) to a 25.4 mm (1.00 inch) depth below the surface of output
flange (40). See Illustration 6.
b. Install one bearing (41) even with the surface of the splined end of output flange (40).
See Illustration 7.
c. After you install bearings (41), check the inside diameter of the bearings. The correct
inside diameter after installation is 44.501 ± 0.013 mm (1.7520 ± 0.0005 inch).
6. If carrier (42) is separate from output flange (40), heat the carrier to a temperature of 152° ±
14°C (305° ± 25°F) for ten minutes. Install carrier (42) on output flange (40). Install seal
ring (43) on the carrier.
7. Apply clean SAE 30W oil to seal ring (43). Pull the ends of the seal ring together. Install
output flange (40) in the housing.
Note: Do not damage the seals during the assembly of the components.
Illustration 8 g00837307
8. Place the retaining ring on the outer groove on output flange (40). The outer groove is
shown in Illustration 6. Compress the ring and install ring gear (39). In order to hold the
ring gear in place, make sure that the retaining ring engages the slot in ring gear (39) .
9. Install stop pins (38) in housing (37) .
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18. Illustration 9 g00837306
10. Turn over housing (37). Place the spacer that lies under the turbine wheel on the output
flange.
11. Install turbine wheel (35) on the output flange.
12. Use Tooling (G) in order to install retaining ring (36) on the output flange.
Illustration 10 g00837303
13. Use Tooling (F) in order to install bearing (34) in planetary carrier (33) .
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19. Illustration 11 g00847565
14. Position planetary carrier (33) with Tooling (J) on impeller wheel (25). Use Tooling (G) in
order to install the planetary carrier on the impeller wheel.
Illustration 12 g00850556
15. Install dowel (X) .
Illustration 13 g00837302
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20. 16. Turn over impeller wheel (25). Place retainer (32) on the impeller wheel. Install the bolts.
Tighten the bolts to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
Illustration 14 g00837298
17. Install pins (29) in carrier (30) .
18. Install seal ring (31) on the carrier.
19. Apply clean SAE 30W oil to seal ring (31). Pull the ends of the seal ring together.
Illustration 15 g00847581
20. Position carrier (30) on impeller wheel (25) .
Note: The ball should be lined up with the groove in the bearing.
Note: Do not damage the seals during assembly.
21. Use Tooling (F) in order to install carrier (30) in impeller wheel (25) .
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21. Illustration 16 g00847587
Illustration 17 g00837297
22. Turn over the impeller wheel (25). Install two guide bolts (26). Place stator (28) on the
impeller wheel and install bolts (27). Tighten the eight bolts to a torque of 40 ± 5 N·m (30 ±
4 lb ft).
Illustration 18 g00847598
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22. 23. Turn over impeller wheel (25). The impeller wheel with the carrier weighs approximately
30 kg (65 lb). Install Tooling (D) on the impeller wheel. Attach a lifting device. Place
impeller wheel (25) with the carrier on the housing. Remove Tooling (D). See Illustration
20 in order to install bolts (19). Tighten the bolts to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
Illustration 19 g00837282
24. Heat bearing race (23) to a temperature of 135 °C (275 °F) for ten minutes. Install the
bearing race on shaft (21) .
25. Install seal ring (24) on shaft (21) .
26. Heat bearing (22) to a temperature of 135 °C (275 °F) for ten minutes. Install the bearing on
shaft (20). Apply clean SAE 30W oil to seal ring (24). Pull the ends of the seal ring
together.
Illustration 20 g00847851
27. Install shaft (21) and the bearing in the torque converter.
Note: Do not damage the seals during assembly.
28. Use Tooling (C) in order to install retaining ring (20) .
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23. 29. Install O-ring seal (18) on the carrier. Apply clean SAE 30W oil to the seal.
Illustration 21 g00850488
30. Install lip seal (17) in the carrier with the lip of the seal toward the bearing. Apply clean
SAE 30W oil to the lip of the seal.
31. Install Tooling (B) on cover (16) and attach a hoist. The cover of the torque converter
weighs approximately 70 kg (150 lb).
32. Use two guide bolts (15) in order to install cover (16) on the torque converter. Make sure
that the O-ring seal stays in position when you install the cover.
Illustration 22 g00850466
33. Install bolts (10). Tighten the bolts to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
34. Install yoke (13). Place sensor (12) on yoke (13). Install retainer (11) and bolt (10). Tighten
bolt (10) to a torque of 115 ± 7 N·m (85 ± 5 lb ft).
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24. Illustration 23 g00533622
35. Place bearing (5) in planetary gear (6). Place one spacer (9) on each side of planetary gear
(6), and place the components in the planetary carrier. Install shaft (7) .
36. Align the hole in shaft (7) with the hole in the planetary carrier. Install pin (8) even with the
surface of the planetary carrier.
Illustration 24 g00533624
37. Install retaining ring (3) in the inner diameter of planetary carrier (2). Position retainer (4)
next to the spiral ring.
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25. Illustration 25 g00495910
38. Position planetary carrier (2) in ring gear (36) and on shaft (16). Make sure that the retainer
stays in place.
39. Use Tooling (A) in order to install retaining ring (1) .
End By: Install the torque converter. Refer to Disassembly and Assembly, "Torque Diverter -
Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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Sun Feb 28 12:38:53 UTC+0800 2021
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26. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R II TRACK-TYPE TRACTOR CAD
Configuration: D6R Series IIFTC, XL TRACK-TYPE TRACTORS CAD00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
D6R Series II Track-Type Tractor Power Train
Media Number -RENR4257-03 Publication Date -01/08/2009 Date Updated -01/09/2009
i05467849
Torque Converter - Install
SMCS - 3101-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
138-7575 Link Bracket 2
1U-9200 Ratchet Puller 2
Illustration 1 g03454696
1. Install ring (23) and springs (22) .
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27. Illustration 2 g03454684
Typical example
2. Install gear (21) and ring (20) .
Illustration 3 g00868581
3. Attach a chain around the ROPS. Attach Tooling (A) to the chains.
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29. 5. Lower torque converter (19) and remove torque converter (19) . The weight of torque
converter (19) is approximately 145 kg (320 lb).
6. Install the O-ring seal (not shown) on the torque converter.
7. Connect torque converter (19) to the engine. Install bolts (18) .
Illustration 7 g00868580
8. Connect tube assemblies (16) to cooler (17) .
Illustration 8 g00868578
9. Connect hose assembly (15) . Install bolt (13) and bracket (14) .
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