This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar D4K2 XL track-type tractor powered by a C4.4 engine. The procedure involves removing bolts and brackets to access the cover, then removing and installing a new gasket before reinstalling the cover and related components. Separate sections provide details on disassembling and assembling the rocker shaft and related parts.
This document provides instructions for installing a cylinder head on a D4K2 XL track-type tractor. It describes cleaning and inspecting the cylinder head and cylinder block faces and installing dowels. It outlines torquing the bolts that secure the cylinder head in the correct sequence. Proper lubrication and alignment of the cylinder head gasket is emphasized to avoid leaks or damage.
This document provides instructions for installing a cylinder head on a D4K2 XL track-type tractor. It describes cleaning and inspecting the cylinder head and cylinder block faces and installing dowels. It outlines torquing the bolts that secure the cylinder head in the correct sequence. Proper lubrication and alignment of the cylinder head gasket is emphasized to avoid leaks or damage.
This document provides instructions for removing the cylinder head from a D4K2 XL track-type tractor with a C4.4 engine. It describes disconnecting various components attached to the cylinder head like sensors, tubes, and wiring harnesses. It specifies draining the coolant and loosening the cylinder head bolts in the correct sequence before using a lifting device to remove the cylinder head from the engine block. Proper care is advised to prevent damage to the cylinder head during removal.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...tuzhiyou2
This document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the crankshaft pulley
- Removing the crankshaft front seal
- Installing a new crankshaft front seal
- Removing just the idler gear from the front gear group
The instructions include illustrations and specify the required tools for each procedure. Safety notices are also provided to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...jse7039222
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...lituo39419496
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
This document provides instructions for installing a cylinder head on a D4K2 XL track-type tractor. It describes cleaning and inspecting the cylinder head and cylinder block faces and installing dowels. It outlines torquing the bolts that secure the cylinder head in the correct sequence. Proper lubrication and alignment of the cylinder head gasket is emphasized to avoid leaks or damage.
This document provides instructions for installing a cylinder head on a D4K2 XL track-type tractor. It describes cleaning and inspecting the cylinder head and cylinder block faces and installing dowels. It outlines torquing the bolts that secure the cylinder head in the correct sequence. Proper lubrication and alignment of the cylinder head gasket is emphasized to avoid leaks or damage.
This document provides instructions for removing the cylinder head from a D4K2 XL track-type tractor with a C4.4 engine. It describes disconnecting various components attached to the cylinder head like sensors, tubes, and wiring harnesses. It specifies draining the coolant and loosening the cylinder head bolts in the correct sequence before using a lifting device to remove the cylinder head from the engine block. Proper care is advised to prevent damage to the cylinder head during removal.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...tuzhiyou2
This document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the crankshaft pulley
- Removing the crankshaft front seal
- Installing a new crankshaft front seal
- Removing just the idler gear from the front gear group
The instructions include illustrations and specify the required tools for each procedure. Safety notices are also provided to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...jse7039222
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...lituo39419496
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
1) The documents provide instructions for removing and installing various components of a C4.2 engine, including the valve mechanism cover base, rocker shaft, and pushrods.
2) The procedures include removing fuel injection lines, disconnecting harnesses, loosening nuts and bolts, and removing specific parts in a numbered sequence.
3) Cleanliness is emphasized to prevent contamination, as contaminants can cause rapid wear and damage to precision components.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
1) The documents provide instructions for removing and installing various engine components on a Caterpillar 312D excavator, including the valve mechanism cover base, rocker shaft, and pushrods.
2) The procedures include removing bolts, nuts, clips, and harnesses in a specified order before removing parts, and reinstalling them in the reverse order.
3) Technicians are advised to keep all parts clean and free of contaminants to prevent damage and premature wear.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...ikdkdmdm
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for removing the cylinder head from a Caterpillar C4.2 engine. It lists the preparatory steps needed first, including removing the valve mechanism cover base, rocker shaft and pushrods, electronic unit injectors, and any manifolds or sensors attached to the cylinder head. Detailed photos then show removing attaching bolts and lifting off the cylinder head. Cleanliness is stressed to prevent contaminating engine components.
1) The documents provide instructions for removing and installing various components of a C4.2 engine, including the valve mechanism cover base, rocker shaft, and pushrods.
2) The procedures include removing bolts, nuts, clips, and harnesses in a specific sequence and installing replacement parts with new gaskets in the reverse order.
3) Technicians are advised to keep all parts clean and free of contaminants to prevent damage and premature wear.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for disassembling and assembling the piston pump steering system on a D5R2 track-type tractor. It details 39 steps to disassemble components such as the piston pump, valve assembly, housing, pistons, and seals. It then lists 36 steps for reassembling these components in reverse order. Safety warnings are provided throughout to prevent injury from spring-loaded parts.
This document provides instructions for removing and installing various components of a 3126B engine for a Caterpillar D5N track-type tractor, including the camshaft, camshaft gear, camshaft bearings, engine oil pan, and piston cooling jets. The steps describe draining fluids, identifying and using required tools, and properly aligning parts during assembly to ensure correct timing and operation. Safety notices are included to handle fluids safely and prevent contamination.
This document provides assembly instructions for the piston pump on the left side of a D5K XL track-type tractor. It includes 40 steps to assemble various components like springs, seals, valves, plates, and housing pieces. Special tools are required and safety precautions mentioned, like following procedures carefully when assembling spring-loaded parts to avoid injury. Measurements must be taken to determine the correct shim thickness for the rotating group.
Caterpillar Cat CB564D Vibratory Compactor (Prefix D4M) Service Repair Manual...ti76cui
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054C engine. The flywheel housing must first be supported with lifting equipment as it weighs approximately 39 kg. Setscrews securing the housing must be removed, and the housing can then be lifted off while tapping it with a soft hammer if needed. Cleaning and inspection steps are described before reinstalling the housing using setscrews, ensuring proper torque is applied.
This document provides instructions for removing and installing the front gear group and front housing of a C15 Industrial Engine N5F. The removal procedure involves removing 15 parts including bolts, brackets, seals and housings. The installation procedure specifies installing new studs if needed, cleaning surfaces, applying sealant, and torquing 21 bolts and nuts to specified values. Proper timing of gears must be maintained to prevent engine damage.
This document provides instructions for removing and installing an engine oil filter base on a C13 Industrial Engine N3F. The removal procedure involves draining the engine oil, then removing hoses, fittings, bolts and the oil filter base. Several internal components like springs and plungers must also be removed from the base. For installation, the base and components are reinstalled in reverse order, applying lubricant to seals and filters. Torque specifications are provided for several installation steps.
The document provides instructions for disassembling and assembling various components of an C13 Industrial Engine LGK00001-UP, including the front cover, gear group, front housing, accessory drive, valve mechanism cover base, rocker shaft, and pushrods. The instructions are presented in sections with titles corresponding to the component and either removal or installation procedures. Illustrations and notes are provided to identify parts and ensure correct assembly.
This document provides instructions for removing and installing a fuel injector from an industrial engine. It describes required tools, safety notices, and step-by-step procedures for removing the fuel injection lines, disconnecting electrical connectors, and removing the fuel injector. Instructions are also given for installing a new fuel injector, reconnecting lines and connectors, and priming the fuel system.
This document provides instructions for removing a flywheel housing from a 3512E Marine Engine. Key steps include:
1) Removing components attached to the housing like the starting motor and exhaust elbow
2) Installing timing tools to lock the camshafts and crankshaft in place
3) Using puller tools to remove the camshaft drive gears
4) Attaching lifting brackets and removing bolts to lift the heavy flywheel housing off the engine block
5) Cleaning mating surfaces on the housing and cylinder block after removal
This document provides instructions for disassembling and assembling an auxiliary water pump. The disassembly process includes removing 28 individual parts from the pump housing. The assembly process reverses the disassembly steps and includes lubricating seals with soap and water before installing them and other components back into the pump housing using the specified tools. Proper installation of seals, bearings and other components is important to prevent contamination and ensure long component life.
The document provides instructions for removing and installing piston cooling jets and a service meter on an industrial engine. It describes disconnecting hoses and electrical connections, removing mounting bolts, and reversing the process to install components. Removal involves taking identification marks on hoses for correct reinstallation. Installation specifies ensuring correct positioning and connection of all components.
More Related Content
Similar to Caterpillar Cat D4K2 XL TRACK-TYPE TRACTOR (Prefix KM2) Service Repair Manual Instant Download (KM200001 and up).pdf
1) The documents provide instructions for removing and installing various components of a C4.2 engine, including the valve mechanism cover base, rocker shaft, and pushrods.
2) The procedures include removing fuel injection lines, disconnecting harnesses, loosening nuts and bolts, and removing specific parts in a numbered sequence.
3) Cleanliness is emphasized to prevent contamination, as contaminants can cause rapid wear and damage to precision components.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
1) The documents provide instructions for removing and installing various engine components on a Caterpillar 312D excavator, including the valve mechanism cover base, rocker shaft, and pushrods.
2) The procedures include removing bolts, nuts, clips, and harnesses in a specified order before removing parts, and reinstalling them in the reverse order.
3) Technicians are advised to keep all parts clean and free of contaminants to prevent damage and premature wear.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...ikdkdmdm
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
The document provides instructions for removing the cylinder head from a Caterpillar C4.2 engine. It lists the preparatory steps needed first, including removing the valve mechanism cover base, rocker shaft and pushrods, electronic unit injectors, and any manifolds or sensors attached to the cylinder head. Detailed photos then show removing attaching bolts and lifting off the cylinder head. Cleanliness is stressed to prevent contaminating engine components.
1) The documents provide instructions for removing and installing various components of a C4.2 engine, including the valve mechanism cover base, rocker shaft, and pushrods.
2) The procedures include removing bolts, nuts, clips, and harnesses in a specific sequence and installing replacement parts with new gaskets in the reverse order.
3) Technicians are advised to keep all parts clean and free of contaminants to prevent damage and premature wear.
The document provides instructions for removing and installing various parts of a Caterpillar C4.2 engine, including:
1. Removing the valve mechanism cover base by removing clips, disconnecting harnesses, and removing bolts.
2. Disassembling the rocker shaft by removing retaining rings, arms, brackets, and springs.
3. Installing the rocker shaft by reversing the disassembly steps and ensuring proper spring loading.
4. Removing the cylinder head by first removing surrounding parts like the valve mechanism cover base, rocker shaft, electronic unit injectors, and various manifolds.
Similar to Caterpillar Cat D4K2 XL TRACK-TYPE TRACTOR (Prefix KM2) Service Repair Manual Instant Download (KM200001 and up).pdf (11)
The document provides instructions for disassembling and assembling the piston pump steering system on a D5R2 track-type tractor. It details 39 steps to disassemble components such as the piston pump, valve assembly, housing, pistons, and seals. It then lists 36 steps for reassembling these components in reverse order. Safety warnings are provided throughout to prevent injury from spring-loaded parts.
This document provides instructions for removing and installing various components of a 3126B engine for a Caterpillar D5N track-type tractor, including the camshaft, camshaft gear, camshaft bearings, engine oil pan, and piston cooling jets. The steps describe draining fluids, identifying and using required tools, and properly aligning parts during assembly to ensure correct timing and operation. Safety notices are included to handle fluids safely and prevent contamination.
This document provides assembly instructions for the piston pump on the left side of a D5K XL track-type tractor. It includes 40 steps to assemble various components like springs, seals, valves, plates, and housing pieces. Special tools are required and safety precautions mentioned, like following procedures carefully when assembling spring-loaded parts to avoid injury. Measurements must be taken to determine the correct shim thickness for the rotating group.
Caterpillar Cat CB564D Vibratory Compactor (Prefix D4M) Service Repair Manual...ti76cui
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054C engine. The flywheel housing must first be supported with lifting equipment as it weighs approximately 39 kg. Setscrews securing the housing must be removed, and the housing can then be lifted off while tapping it with a soft hammer if needed. Cleaning and inspection steps are described before reinstalling the housing using setscrews, ensuring proper torque is applied.
This document provides instructions for removing and installing the front gear group and front housing of a C15 Industrial Engine N5F. The removal procedure involves removing 15 parts including bolts, brackets, seals and housings. The installation procedure specifies installing new studs if needed, cleaning surfaces, applying sealant, and torquing 21 bolts and nuts to specified values. Proper timing of gears must be maintained to prevent engine damage.
This document provides instructions for removing and installing an engine oil filter base on a C13 Industrial Engine N3F. The removal procedure involves draining the engine oil, then removing hoses, fittings, bolts and the oil filter base. Several internal components like springs and plungers must also be removed from the base. For installation, the base and components are reinstalled in reverse order, applying lubricant to seals and filters. Torque specifications are provided for several installation steps.
The document provides instructions for disassembling and assembling various components of an C13 Industrial Engine LGK00001-UP, including the front cover, gear group, front housing, accessory drive, valve mechanism cover base, rocker shaft, and pushrods. The instructions are presented in sections with titles corresponding to the component and either removal or installation procedures. Illustrations and notes are provided to identify parts and ensure correct assembly.
This document provides instructions for removing and installing a fuel injector from an industrial engine. It describes required tools, safety notices, and step-by-step procedures for removing the fuel injection lines, disconnecting electrical connectors, and removing the fuel injector. Instructions are also given for installing a new fuel injector, reconnecting lines and connectors, and priming the fuel system.
This document provides instructions for removing a flywheel housing from a 3512E Marine Engine. Key steps include:
1) Removing components attached to the housing like the starting motor and exhaust elbow
2) Installing timing tools to lock the camshafts and crankshaft in place
3) Using puller tools to remove the camshaft drive gears
4) Attaching lifting brackets and removing bolts to lift the heavy flywheel housing off the engine block
5) Cleaning mating surfaces on the housing and cylinder block after removal
This document provides instructions for disassembling and assembling an auxiliary water pump. The disassembly process includes removing 28 individual parts from the pump housing. The assembly process reverses the disassembly steps and includes lubricating seals with soap and water before installing them and other components back into the pump housing using the specified tools. Proper installation of seals, bearings and other components is important to prevent contamination and ensure long component life.
The document provides instructions for removing and installing piston cooling jets and a service meter on an industrial engine. It describes disconnecting hoses and electrical connections, removing mounting bolts, and reversing the process to install components. Removal involves taking identification marks on hoses for correct reinstallation. Installation specifies ensuring correct positioning and connection of all components.
Caterpillar Cat 988F Series II Wheel Loader (Prefix 2ZR) Service Repair Manua...ti76cui
1. The document provides instructions for removing and installing the rear gear group and flywheel of a 988F II wheel loader powered by a 3408E engine.
2. The removal procedure involves using various tools to disassemble components like the adapter assemblies, balancer gear, idler gear, and camshaft gear.
3. The installation procedure outlines heating and pressing components, aligning parts, and torquing bolts to reassemble the rear gear group and install the flywheel.
This document provides instructions for removing and installing the crankshaft and checking bearing clearances on a 3408E engine for a 988B wheel loader. The crankshaft removal procedure involves pushing the piston assemblies toward the cylinder heads, aligning timing marks, installing lifting brackets on the crankshaft, and using a hoist to remove it. The installation procedure specifies cleaning parts and heating the crankshaft gear before pressing it onto the crankshaft. It also provides instructions for installing main bearings and checking clearances using plastic gauges.
This document provides instructions for disassembling and assembling the steering pump on a 988 XE Wheel Loader model powered by a C18 engine. The disassembly process involves removing 29 parts from the pump housing and control in 29 steps. The assembly process puts the pump back together in 29 steps in reverse order, applying the appropriate torques to bolts and installing new seals and O-rings as needed.
This document provides instructions for disassembling and assembling various components of a 977K track loader, including the fuel injection pump housing, governor, and engine. The instructions include removing and installing over 50 individual parts in a specific sequence, noting identification numbers, lubrication, and torque specifications where relevant. Key steps include separating the governor from the fuel injection pump housing, removing the fuel injection pumps, camshaft and other internal parts, and correctly reinstalling them while aligning pins, levers and shafts.
This document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine, including the governor, fuel transfer pump, fuel check valve, bypass valve, fuel injection pumps, and hood/muffler/precleaner assembly. It describes removing and installing each part in 3 sentences or less, noting key steps like using specific tools, installing parts in their original positions, and ensuring proper orientation of seals and other components.
The document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine used in a 977L track loader, including:
- Removing and installing the camshaft, following marks to ensure proper timing
- Removing and installing timing gears and plate, using tools to apply torque for proper installation
- Removing the engine and torque converter by disconnecting hoses, wires, and supports, and reinstalling by reversing the process
- Removing and installing the flywheel by loosening bolts, using tools and heat treatment, and reinstalling by reversing the process
The document provides step-by-step instructions for disassembling and assembling the transmission and transfer gears of a 977K track loader. It details removing over 30 individual components in the disassembly process, including the transmission case, selector valve, bearings, and input shaft. Reassembly requires properly cleaning and replacing seals on each part before reinstalling the components in the reverse order of disassembly.
This document provides instructions for disassembling and assembling various components of a 977K Track Loader, including the fuel injection pump housing, governor, and engine. The summary is:
1) The fuel injection pump housing and governor must be removed to access internal components. This involves disconnecting lines, removing mounts, and using tools to ensure the engine is in the correct position.
2) Disassembly of the governor involves removing springs, seals, pins, and other small parts. The fuel injection pump housing is disassembled by removing the camshaft, lifters, and control shaft.
3) Reassembly follows the reverse order, taking care to install parts correctly and apply new seals, bol
The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including:
1) Separating and reconnecting the governor from the fuel injection pump housing.
2) Disassembling and reassembling the governor.
3) Removing and installing the fuel check valve and bypass valve.
4) Taking out and putting in the fuel injection pumps.
5) Taking apart and rebuilding the fuel injection pumps.
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EV Charging at MFH Properties by Whitaker JamiesonForth
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Caterpillar Cat D4K2 XL TRACK-TYPE TRACTOR (Prefix KM2) Service Repair Manual Instant Download (KM200001 and up).pdf
1. Product: TRACK-TYPE TRACTOR
Model: D4K2 XL TRACK-TYPE TRACTOR KM2
Configuration: D4K2 XL & D4K2 LGP Small Track Type Tractor KM200001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR4516-11 Publication Date -01/06/2015 Date Updated -29/10/2018
i05820300
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
Start By:
a. If the Clean Emission Module (CEM) is mounted on the valve mechanism cover. Removal
of the CEM will be necessary in order to access the valve mechanism cover. Refer to
Disassembly and Assembly, "Support and Mounting (CEM) - Remove and Install" for the
correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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2. Illustration 1 g02522396
1. Remove bolts (1) and bolts (4) from bracket (2) and bracket (3). Position brackets and
harness assembly away from valve mechanism cover (7).
2. Disconnect the plastic tube assembly (5) from the valve mechanism cover for the crankcase
breather. Refer to Disassembly and Assembly, "Crankcase Breather - Remove" for the
correct procedure.
3. Remove bolts (6) from valve mechanism cover (7).
4. Remove valve mechanism cover (7) from the cylinder head.
Note: Remove the valve mechanism cover vertically in order to avoid damage to the
electronic unit injectors.
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3. Illustration 2 g02522397
5. Remove gasket (8) from valve mechanism cover (7).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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4. Illustration 3 g02522397
1. Thoroughly clean all gasket surfaces of valve mechanism cover (7). Clean the gasket
surfaces of the cylinder head.
2. Inspect gasket (8) for damage. If necessary, install a new gasket (8) to valve mechanism
cover (7).
Note: Ensure that the gasket is fully seated into the groove of the valve mechanism cover.
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5. Illustration 4 g02522398
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6. Illustration 5 g02522396
3. Ensure that harness assemblies (10) are not in contact with rocker arms (11) or cylinder
head (9).
Note: Install the valve mechanism cover vertically in order to avoid damage to the
electronic unit injectors.
4. Position valve mechanism cover (7) onto cylinder head (9). Ensure that harness assemblies
(10) are not trapped during the assembly procedure.
5. Install bolts (6).
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7. Illustration 6 g02522516
6. Tighten the bolts in the numerical sequence that is shown in Illustration 6. Tighten the bolts
to a torque of 22 N·m (195 lb in).
Repeat Step 6 in order to ensure correct torque.
7. Position brackets and harness assembly onto the valve mechanism cover. Install bolts (1)
and bolts (4) to bracket (2) and bracket (3).
8. Tighten bolts (1) and bolts (4) 9 N·m (79 lb in).
9. Connect the plastic tube assembly to the valve mechanism cover for the crankcase breather.
Refer to Disassembly and Assembly, "Crankcase Breather - Install" for the correct
procedure.
End By:
a. If necessary, mount the CEM on the valve mechanism cover. Refer to Disassembly and
Assembly, "Support and Mounting (CEM) - Remove and Install" for the correct procedure.
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8. Product: TRACK-TYPE TRACTOR
Model: D4K2 XL TRACK-TYPE TRACTOR KM2
Configuration: D4K2 XL & D4K2 LGP Small Track Type Tractor KM200001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR4516-11 Publication Date -01/06/2015 Date Updated -29/10/2018
i05820301
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
5P-7306 Housing 1
5P-7305 Engine Turning Tool 1
B 298-5564 T40 Torx Socket 1
C 227-4389 E10 Torx Socket 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover
- Remove and Install" for the correct procedure.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. 1. Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the crankshaft
the safe position. Refer to System Operation, Testing and Adjusting, "Position the Valve Mechanism
Before Maintenance Procedures" for the correct procedure.
Illustration 1 g03703568
2. Use Tooling (B) in order to loosen threaded inserts (2) on all rocker arms (1). Unscrew threaded
inserts (2) on all rocker arms (1) until all valves are fully closed.
Note: Ensure that ALL threaded inserts are fully unscrewed.
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11. Illustration 4 g03703575
Sequence for tightening the bolts for the rocker shaft assembly
3. Use Tooling (C) to loosen Torx screws (5) in the reverse numerical order to the tightening sequence.
Refer to the Illustration 4.
4. Loosen Torx screws (4) from sufficiently in order to allow removal of rocker shaft assembly (6).
Note: Note Position (X) of different length Torx screws (4).
5. Remove rocker shaft assembly (5) from the cylinder head. Ensure that rocker shaft assembly (5) does
not come into contact with the electronic unit injector identification tag (7).
6. Place an identification mark on pushrods (6) in order to show the location. Remove the pushrods
from the cylinder head.
Note: Identification will ensure that the pushrods can be reinstalled in the original positions. Do not
interchange the positions of used pushrods.
7. Make a temporary mark on valve bridges (3) in order to show the location and the orientation.
Remove the valve bridges from the cylinder head.
Note: Identification will ensure that the valve bridges can be reinstalled in the original location and
the original orientation. Do not interchange the location or the orientation of used valve bridges.
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12. Product: TRACK-TYPE TRACTOR
Model: D4K2 XL TRACK-TYPE TRACTOR KM2
Configuration: D4K2 XL & D4K2 LGP Small Track Type Tractor KM200001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR4516-11 Publication Date -01/06/2015 Date Updated -29/10/2018
i05820302
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Start By:
a. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Make an identification mark on each rocker arm assembly in order to show the location.
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13. Note: The components must be reinstalled in the original location. Do not interchange
components.
Illustration 1 g03706861
2. Remove the Torx screws from the rocker shaft assembly. Note position of different length
Torx screws for assembly purposes.
3. Remove retaining clip (2) from rocker shaft (6). Remove spring (3) from the rocker shaft.
4. Remove rocker arm assembly (4) for the inlet valve from rocker shaft (6). Remove rocker
arm assembly (5) for the exhaust valve from rocker shaft (6).
Note: The rocker arm assembly for the inlet valve is longer than the rocker arm assembly
for the exhaust valve.
5. Remove retaining clip (7) from rocker shaft (6). Remove spring (8) from the rocker shaft.
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14. 6. Remove rocker arm assembly (4) for the exhaust valve from rocker shaft (6). Remove
rocker arm assembly (5) for the inlet valve from rocker shaft (6).
7. Repeat Step 5 through Step 6 in order to remove the remaining rocker arms from rocker
shaft (6).
8. If necessary, follow Step 8.a through Step 8.b in order to remove threaded inserts (1) from
the rocker arms.
a. Make a temporary identification mark on each threaded inserts (1) in order to show
the location.
Note: The components must be reinstalled in the original location. Do not interchange
components.
b. Remove threaded inserts (1) from the rocker arms.
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15. Product: TRACK-TYPE TRACTOR
Model: D4K2 XL TRACK-TYPE TRACTOR KM2
Configuration: D4K2 XL & D4K2 LGP Small Track Type Tractor KM200001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR4516-11 Publication Date -01/06/2015 Date Updated -29/10/2018
i05820303
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that all components are clean and free from wear and damage. Refer to
Specifications, "Rocker Shaft" for more information. If necessary, replace any components
that are worn or damaged.
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16. Illustration 1 g03706861
2. If necessary, loosely install threaded inserts (1) to rocker arm assembly (4) and rocker arm
assembly (5).
Note: The components must be reinstalled in the original location. Do not interchange
components.
3. Lubricate the bores of rocker arm assembly (4) for the inlet valve and rocker arm assembly
(5) for the exhaust valve and rocker shaft (6) with clean engine oil.
4. Install retaining clip (2) and spring (3) to the front end of rocker shaft (6).
5. Install rocker arm assembly (4) for number one inlet valve to the rocker shaft. Install rocker
arm assembly (5) for number one exhaust valve to rocker shaft (6).
Note: The rocker arm assembly for the inlet valve is longer than the rocker arm assembly
for the exhaust valve. Used components should be installed in the original location.
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17. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Install retaining clip (7) to rocker shaft (6).
7. Install spring (8) to rocker shaft (6).
8. Install rocker arm assembly (4) for number two inlet valve to the rocker shaft. Install rocker
arm assembly (5) for number two exhaust valve to rocker shaft (6).
Note: The rocker arm assembly for the inlet valve is longer than the rocker arm assembly
for the exhaust valve. Used components should be installed in the original location.
9. Repeat Step 6 through Step 8 in order to assemble the remaining components to rocker shaft
(6).
10. Install the Torx screws to the rocker shaft assembly. Ensure that the different length Torx
screws is installed into the correct position.
End By:
a. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install" for the correct procedure.
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18. Product: TRACK-TYPE TRACTOR
Model: D4K2 XL TRACK-TYPE TRACTOR KM2
Configuration: D4K2 XL & D4K2 LGP Small Track Type Tractor KM200001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR4516-11 Publication Date -01/06/2015 Date Updated -29/10/2018
i05820304
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
5P-7306 Housing 1
5P-7305 Engine Turning Tool 1
B 298-5564 T40 Torx Socket 1
C 227-4389 E10 Torx Socket 1
D 370-4657 Rocker Arm Spacer 4
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g03706856
The correct location of valve bridges on valve stems is shown.
1. Clean valve bridges (3). Inspect the valve bridges for wear and damage. Replace any valve bridges
that are worn or damaged.
2. Lubricate valve bridges (3) with clean engine oil.
NOTICE
Failure to ensure that ALL valve bridges are correctly seated onto the
valve stems will cause interference between the pistons and the valves,
resulting in damage to the engine.
3. Install valve bridges (3) to the valve stems.
Note: Install used valve bridges in the original location and in the original orientation. Ensure that
the valve bridges are correctly seated on the valves. New valve bridges may be installed in either
orientation.
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20. Illustration 2 g03706857
4. Clean pushrods (6). Inspect the pushrods for wear and damage. Replace any pushrods that are worn
or damaged.
5. Apply clean engine oil to both ends of pushrods (6). Install the pushrods to the engine with the cup
upward.
Note: Ensure that the pushrods are installed in the original location and that the ball end of each
pushrod is correctly seated in the valve lifters.
NOTICE
Failure to ensure that the crankshaft is set in the safe position will
result in interference between the pistons and the valves. Interference
between the pistons and the valves will result in damage to the engine.
6. Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the crankshaft
at the safe position. Refer to System Operation, Testing and Adjusting, "Position the Valve
Mechanism Before Maintenance Procedures" for the correct procedure.
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21. Illustration 3 g03706858
Illustration 4 g02623177
7. Ensure that the rocker shaft assembly is clean and free from wear and damage.
8. Position the rocker shaft assembly with Spotfaces (Z) for Torx screws (4) in the up ward position.
9. Install Tooling (D) to rocker shaft assembly.
10. Install Torx screws (4) in the rocker shaft in Positions (Y).
Note: Ensure that the correct Torx screw (4) is installed to Position (X).
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23. Illustration 7 g03703575
Sequence for tightening the bolts for the rocker shaft assembly
11. Ensure that ALL threaded inserts are fully unscrewed.
NOTICE
Damage to the engine will occur if all threaded inserts are not fully
unscrewed.
12. Position rocker shaft assembly (5) onto the cylinder head. The retaining clip (8) should face the front
of the engine. Ensure that the rocker shaft assembly (5) does not come into contact with the
electronic unit injector identification tag (7).
Note: Ensure that the threaded inserts are correctly seated in ends of the pushrods.
13. Use Tooling (C) in order to tighten Torx screws (4).
14. Remove Tooling (D) from rocker shaft assembly. Install remaining Torx screws (4). Use Tooling (C)
in order to tighten the remaining Torx screws (4).
15. Tighten Torx screws (4) to a torque of 35 N·m (26 lb ft) in the numerical sequence. Refer to
Illustration 7.
16. Ensure that valve bridges (4) are still located correctly on the valve stems.
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24. Illustration 8 g03703568
17. Use Tooling (B) in order to tighten threaded inserts (2) on all the rocker arms. Tighten the threaded
inserts to a torque of 30 N·m (265 lb in).
Note: When the threaded insert is tightened, the threaded insert must be seated correctly in the cup
for the pushrod.
18. The engine should not be operated for a period 45 minutes after the threaded inserts on all the rocker
arms have been tightened. This period will allow the force of the valve springs to purge off excessive
engine oil from the hydraulic lifters.
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover -
Remove and Install" for the correct procedure.
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25. Product: TRACK-TYPE TRACTOR
Model: D4K2 XL TRACK-TYPE TRACTOR KM2
Configuration: D4K2 XL & D4K2 LGP Small Track Type Tractor KM200001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR4516-11 Publication Date -01/06/2015 Date Updated -29/10/2018
i05820305
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Parts Description Qty
A 370-8376 Capping Kit 1
Start By:
a. If necessary, remove the secondary fuel filter and the fuel filter base. Refer to Disassembly
and Assembly, "Fuel Filter Base - Remove and Install" for the correct procedure.
b. If necessary, remove the water separator and fuel filter (Primary). Refer to Disassembly and
Assembly, "Fuel Water Separator and Fuel Filter (Primary) - Remove and Install" for the
correct procedure.
c. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install" for the correct procedure.
d. Remove the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Remove and Install" for the correct procedure.
e. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Remove" for the correct procedure.
f. Remove the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and
Install" for the correct procedure.
NOTICE
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26. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or for
disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change"
for the correct draining procedure.
Illustration 1 g02452914
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27. Suggest:
For more complete manuals. Please go to
the home page.
https://www.ebooklibonline.com
If the above button click is invalid. Please
download this document first, and then
click the above link to download the
complete manual.
Thank you so much for reading
28. 2. Disconnect the upper radiator hose from water temperature regulator housing (1) on the
cylinder head.
Illustration 2 g02452915
3. Follow Step 3.a through Step 3.b in order to disconnect harness assembly (7) from boost
pressure sensor (5).
a. Slide the locking tab into unlocked position (4).
b. Disconnect harness assembly (7) from boost pressure sensor (5).
4. Follow Step 4.a through Step 4.b in order to disconnect harness assembly (6) from inlet air
temperature sensor (3).
a. Slide the locking tab into unlocked position (2).
b. Disconnect harness assembly (6) from inlet air temperature sensor (3).
5. Remove all cable straps that secure harness assembly to the cylinder head. The harness
assembly should be positioned away from the cylinder head in order to avoid causing an
obstruction during the removal of the cylinder head.
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29. Illustration 3 g02452919
6. Disconnect plastic tube assembly (8) and plastic tube assembly (11) from tube assembly
(15). Use Tooling (A) in order to plug the plastic tube assemblies and to cap the tube
assembly.
7. Disconnect hose assembly (13) from connection on tube assembly (15). Remove O-ring seal
(14) (not shown). Use Tooling (A) in order to plug the hose assembly and to cap the tube
assembly.
8. Use a suitable tool in Position (X) in order to hold tube assembly (15) as nut (12) is
loosened. Remove bolt (16) from tube assembly (15).
9. Remove tube assembly (15) from the bracket and the cylinder head. Use Tooling (A) in
order to plug the cylinder head and to cap the tube assembly.
10. Remove O-ring seal (15) from tube assembly (17).
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D4K2 XL & D4K2 LGP Small Track Type Tractor KM200001-UP (MACHINE) PO...
2022/7/4
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