The document provides instructions for removing and installing the crankshaft front seal and housing (front) on a Caterpillar C2.2 industrial engine. It includes a list of required tools and step-by-step procedures describing how to remove the crankshaft pulley, drill holes in the existing seal, pull the seal out of the housing, and install the new seal using a seal guide tool. Instructions are also provided for removing the front housing by removing attaching bolts and nuts after turning a mechanical stop lever.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
The document provides instructions for removing a side-mounted turbocharger from a Caterpillar 320D2 excavator engine. The steps include disconnecting hoses and tube assemblies from the turbocharger, removing the exhaust out tube assembly and elbow if necessary, and removing the banjo bolt from a tube assembly. Plugs and caps must be used to seal any open ports during removal.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the number one piston is at top dead center and locking the crankshaft and camshaft positions.
2. Installing the fuel pump gear on the fuel injection pump shaft and checking timing marks are aligned.
3. Installing a washer, nut and tightening to specified torques to secure the gear.
4. Unlocking the fuel injection pump and installing plugs and seals.
Caterpillar cat 320 d excavator (prefix mgg) service repair manual (mgg00001 ...fjsekkmmme
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. To remove the flywheel, the muffler brackets and bolts must first be removed. A lifting device and link bracket are then used to lift the flywheel out of the housing. To install the flywheel, the lifting device and link bracket are used to position it and bolts are tightened to secure it. A similar process is described for removing and installing the crankshaft pulley using a combination puller. Proper cleaning and safety procedures are emphasized throughout.
Caterpillar cat 320 d l excavator (prefix mgg) service repair manual (mgg0000...fjsekkmmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing the housing by reversing the removal steps and includes safety notices about keeping parts clean.
Caterpillar cat 320 d l excavator (prefix mgg) service repair manual (mgg0000...usjfjkskefmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing the housing by reversing the removal steps and includes safety notices about keeping parts clean.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
The document provides instructions for removing a side-mounted turbocharger from a Caterpillar 320D2 excavator engine. The steps include disconnecting hoses and tube assemblies from the turbocharger, removing the exhaust out tube assembly and elbow if necessary, and removing the banjo bolt from a tube assembly. Plugs and caps must be used to seal any open ports during removal.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the number one piston is at top dead center and locking the crankshaft and camshaft positions.
2. Installing the fuel pump gear on the fuel injection pump shaft and checking timing marks are aligned.
3. Installing a washer, nut and tightening to specified torques to secure the gear.
4. Unlocking the fuel injection pump and installing plugs and seals.
Caterpillar cat 320 d excavator (prefix mgg) service repair manual (mgg00001 ...fjsekkmmme
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. To remove the flywheel, the muffler brackets and bolts must first be removed. A lifting device and link bracket are then used to lift the flywheel out of the housing. To install the flywheel, the lifting device and link bracket are used to position it and bolts are tightened to secure it. A similar process is described for removing and installing the crankshaft pulley using a combination puller. Proper cleaning and safety procedures are emphasized throughout.
Caterpillar cat 320 d l excavator (prefix mgg) service repair manual (mgg0000...fjsekkmmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing the housing by reversing the removal steps and includes safety notices about keeping parts clean.
Caterpillar cat 320 d l excavator (prefix mgg) service repair manual (mgg0000...usjfjkskefmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing the housing by reversing the removal steps and includes safety notices about keeping parts clean.
Caterpillar cat 320 d l excavator (prefix mgg) service repair manual (mgg0000...udfjsjefjkekm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing the housing by reversing the removal steps and includes safety notices about keeping parts clean.
Caterpillar cat 320 d excavator (prefix mgg) service repair manual (mgg00001 ...udfjsjefjkekm
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. To remove the flywheel, the muffler brackets must first be removed, followed by removal of mounting bolts. A lifting device and link bracket are used to maneuver the flywheel out of the housing. To install the flywheel, the procedure is reversed utilizing the same tools. Removal of the crankshaft pulley uses a combination puller, while installation is the reverse of removal. Precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d excavator (prefix mgg) service repair manual (mgg00001 ...usjfjkskefmme
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. To remove the flywheel, the muffler brackets and bolts must first be removed. A lifting device and link bracket are then used to lift the flywheel out of the housing. To install the flywheel, the lifting device and link bracket are used to position it and bolts are tightened to secure it. A similar process is described for removing and installing the crankshaft pulley using a combination puller. Tools and safety precautions are also listed.
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...ze6074xunong
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. The installation procedure instructs to clean and apply compound to mating parts before installing a new oil seal and flywheel housing using the link bracket.
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...f8usejkdmmd8i
This document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using lifting tools and bolts
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter
- Installing a new crankshaft rear seal and wear sleeve using a installer tool and retaining compound
- Removing and installing the flywheel housing which requires lifting tools and gasket replacement
- Removing the crankshaft pulley using a combination puller and socket
The document provides detailed step-by-step instructions and illustrations for each procedure. Safety notices are included to keep parts clean and contain fluids.
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...gongfuao7509
This document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using lifting tools and bolts
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter
- Installing a new crankshaft rear seal and wear sleeve using a installer tool and retaining compound
- Removing and installing the flywheel housing which requires lifting tools and removal/installation of bolts, gaskets and seals
- Removing the crankshaft pulley using a combination puller and socket
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...f8seodkdmdmed3
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel first.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Removing the flywheel housing, gasket, and oil seal from the block. Reinstallation involves installing new parts in the reverse order.
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using lifting tools and bolts
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter
- Installing a new crankshaft rear seal and wear sleeve using a installer, locator, and bolts
- Removing and installing the flywheel housing which requires removing bolts and installing a new gasket
- Removing the crankshaft pulley using a combination puller and socket
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...yfjskemdmdm
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a socket that is the correct size. Proper cleaning of parts and use of retaining compounds is emphasized to prevent contamination.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and prevent damage. Tools required are listed.
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...f8usejdkdm3ed
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and avoid damage. Tools required are listed.
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel first.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Removing the gasket and using a driver group to take out the oil seal. Reinstallation involves installing new parts in reverse order.
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...mbk336997
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and avoid damage. Tools required are listed.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and wear protective gloves when handling hot parts.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and avoid damage. Tools required are listed.
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...fsejkddmmdmd
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel first.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Removing the flywheel housing, gasket, and oil seal from the block. Reinstallation involves installing new parts in the reverse order.
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...8foskkdjdkdm3e
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. The installation procedure instructs to clean parts, apply retaining compound, and use the link bracket to reinstall the flywheel housing and check that the oil seal is correctly installed.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a socket that is the correct size. Proper cleaning of parts and use of retaining compounds is emphasized to prevent contamination.
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...jdksmemd1
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and avoid damage. Tools required are listed.
Caterpillar cat 320 c l excavator (prefix dbg) service repair manual (dbg0000...fjskekmmem
This document provides instructions for servicing components of Caterpillar 320C excavator engines, including removing and installing the crankshaft front seal, flywheel, and flywheel housing. The procedures describe using various tools to remove parts like the crankshaft seal and installing replacement parts while taking precautions to contain fluids and prevent contamination.
Kobelco SK250-8 (HS Engine) HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document provides an outline and safety precautions for repairing an excavator. It discusses general precautions for disassembling and assembling parts, handling hydraulic and electrical equipment, welding repairs, and international measurement units. The outline covers preparation before disassembling, safety when disassembling and assembling, procedures for hydraulic parts, and environmental considerations.
Kobelco SK85MSR-7 HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document is a shop manual that provides guidelines and safety information for repairing and maintaining an excavator. It includes sections on general precautions, disassembling and assembling hydraulic equipment, electrical systems, and welding repairs. The manual is copyrighted by Kobelco Construction Machinery Co. and cannot be copied or distributed without permission. It is intended to instruct repair and maintenance of Kobelco excavators.
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Caterpillar cat 320 d l excavator (prefix mgg) service repair manual (mgg0000...udfjsjefjkekm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing the housing by reversing the removal steps and includes safety notices about keeping parts clean.
Caterpillar cat 320 d excavator (prefix mgg) service repair manual (mgg00001 ...udfjsjefjkekm
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. To remove the flywheel, the muffler brackets must first be removed, followed by removal of mounting bolts. A lifting device and link bracket are used to maneuver the flywheel out of the housing. To install the flywheel, the procedure is reversed utilizing the same tools. Removal of the crankshaft pulley uses a combination puller, while installation is the reverse of removal. Precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d excavator (prefix mgg) service repair manual (mgg00001 ...usjfjkskefmme
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. To remove the flywheel, the muffler brackets and bolts must first be removed. A lifting device and link bracket are then used to lift the flywheel out of the housing. To install the flywheel, the lifting device and link bracket are used to position it and bolts are tightened to secure it. A similar process is described for removing and installing the crankshaft pulley using a combination puller. Tools and safety precautions are also listed.
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...ze6074xunong
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. The installation procedure instructs to clean and apply compound to mating parts before installing a new oil seal and flywheel housing using the link bracket.
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...f8usejkdmmd8i
This document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using lifting tools and bolts
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter
- Installing a new crankshaft rear seal and wear sleeve using a installer tool and retaining compound
- Removing and installing the flywheel housing which requires lifting tools and gasket replacement
- Removing the crankshaft pulley using a combination puller and socket
The document provides detailed step-by-step instructions and illustrations for each procedure. Safety notices are included to keep parts clean and contain fluids.
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...gongfuao7509
This document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using lifting tools and bolts
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter
- Installing a new crankshaft rear seal and wear sleeve using a installer tool and retaining compound
- Removing and installing the flywheel housing which requires lifting tools and removal/installation of bolts, gaskets and seals
- Removing the crankshaft pulley using a combination puller and socket
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...f8seodkdmdmed3
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel first.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Removing the flywheel housing, gasket, and oil seal from the block. Reinstallation involves installing new parts in the reverse order.
Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using lifting tools and bolts
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter
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- Removing and installing the flywheel housing which requires removing bolts and installing a new gasket
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Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...yfjskemdmdm
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a socket that is the correct size. Proper cleaning of parts and use of retaining compounds is emphasized to prevent contamination.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and prevent damage. Tools required are listed.
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...f8usejdkdm3ed
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and avoid damage. Tools required are listed.
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel first.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Removing the gasket and using a driver group to take out the oil seal. Reinstallation involves installing new parts in reverse order.
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...mbk336997
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and avoid damage. Tools required are listed.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and wear protective gloves when handling hot parts.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and avoid damage. Tools required are listed.
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...fsejkddmmdmd
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel first.
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Caterpillar Cat 320D and 320D L Excavator (Prefix MGG) Service Repair Manual ...8foskkdjdkdm3e
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. The installation procedure instructs to clean parts, apply retaining compound, and use the link bracket to reinstall the flywheel housing and check that the oil seal is correctly installed.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a socket that is the correct size. Proper cleaning of parts and use of retaining compounds is emphasized to prevent contamination.
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...jdksmemd1
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and avoid damage. Tools required are listed.
Caterpillar cat 320 c l excavator (prefix dbg) service repair manual (dbg0000...fjskekmmem
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This document provides an outline and safety precautions for repairing an excavator. It discusses general precautions for disassembling and assembling parts, handling hydraulic and electrical equipment, welding repairs, and international measurement units. The outline covers preparation before disassembling, safety when disassembling and assembling, procedures for hydraulic parts, and environmental considerations.
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This document is a shop manual that provides guidelines and safety information for repairing and maintaining an excavator. It includes sections on general precautions, disassembling and assembling hydraulic equipment, electrical systems, and welding repairs. The manual is copyrighted by Kobelco Construction Machinery Co. and cannot be copied or distributed without permission. It is intended to instruct repair and maintenance of Kobelco excavators.
Kobelco SK130LC-11 HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document provides an outline and general precautions for repairing a hydraulic excavator shop manual. It discusses the copyright of the manual, safety precautions for disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. Measurement units used are also described. The manual is intended solely for repair and maintenance of machines sold by Kobelco and cannot be copied, distributed or used for other purposes without permission.
Kobelco SK260LC-8 (HS Engine) HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document provides an outline and safety precautions for repairing an excavator. It discusses general precautions for disassembling and assembling parts, handling hydraulic and electrical equipment, welding repairs, and international measurement units. The outline covers preparation before disassembling, safety when disassembling and assembling, procedures for hydraulic and electrical parts, and environmental considerations. Measurement units and applicable machine models are also noted.
The document provides instructions for disassembling and assembling the service brake and final drive/wheel components of a Caterpillar 993K wheel loader. The disassembly procedure for the service brake involves removing reaction plates, discs, springs, pistons and seals. The assembly procedure specifies installing these components in reverse order while applying grease and torques. The final drive/wheel disassembly removes planetary carriers, gears, bushings, retainers and wheels. Tools and lifting devices are required due to component weights up to 1542 kg.
The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
This document provides instructions for assembling and disassembling components of the steering system on a 966K wheel loader. The steps include installing bearings and seals in the piston pump, removing and installing the secondary steering pump and electric motor, removing and installing the secondary steering control valve, and disassembling the secondary steering valve. The document contains diagrams to illustrate the proper order and orientation of parts. Safety precautions are provided for spring loaded components.
This document provides instructions for removing and installing various components of a Caterpillar 993K wheel loader engine, including:
1) Removing and reinstalling the rear power take-off (RPTO) which involves removing several nuts, bearings, and gears.
2) Removing and installing the vibration damper and pulley by removing bolts, spacers, and lifting the damper and pulley components.
3) Two separate procedures for removing and installing the vibration damper and pulley depending on the machine model, both involving removing bolts and lifting various damper and pulley components.
This document provides instructions for installing, removing, disassembling, and assembling a fuel ratio control system on a Caterpillar 3306 engine. It describes how to install and remove fuel injection nozzles and the fuel ratio control unit. The disassembly and assembly procedures explain how to take apart and rebuild the fuel ratio control unit, replacing worn parts.
This document provides instructions for disassembling the transmission of a 962M wheel loader. It lists over 50 steps to remove various transmission components including clutches, shafts, gears, bearings and seals. Safety precautions are provided for releasing spring forces. Required tools include lifting devices, presses and specialized compression tools. Detailed illustrations accompany each step to show the component locations.
This document provides the disassembly procedure for a piston pump used in 962L wheel loaders. It lists 26 steps to fully disassemble the pump and its components. Required tools include lifting eyes, threaded rods, eyebolts, drivers, depth gauges, and bearing pullers. Safety precautions are provided to properly release spring forces when removing springs. Pictures accompany each step to illustrate the process.
This document provides instructions for assembling and disassembling components of the torque converter and transmission on a 962H wheel loader. It includes 29 steps to disassemble the transmission planetary, beginning with removing O-rings and bolts from the housing. Various tools are required including retaining ring pliers and a bearing puller. Detailed illustrations accompany each step. The goal is to disassemble the transmission components in preparation for inspection or repair.
This document provides assembly instructions for governors used on 3114, 3116, and 3126 engines. It describes 17 steps to assemble the governor, including installing various springs, levers, and other components. Key steps include installing the fuel ratio control lever assembly, output servo assembly, bearing block assembly, and adjusting the gap for the torque cam. The summary provides an overview of the major components and goal of assembling the governor.
This document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It outlines 35 steps to disassemble the various components, including removing bolts, gears, bearings, seals and housing pieces. It then lists 12 steps for reassembling the components in reverse order, noting that cleanliness is important and worn parts should be replaced. Tools and torque specifications are provided for relevant steps.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 59 assembly steps and includes illustrations of each step. The key components assembled are the input shaft, planetary gears, carrier assemblies, ring gears, output shaft, clutch plates and discs, seals, and housing. Cleanliness is emphasized and special tools are required for some steps like installing retaining rings and bearings.
Caterpillar Cat 950F SERIES II WHEEL LOADER (Prefix 4DJ) Service Repair Manua...f8uuseijdkmd3e
This document provides instructions for disassembling a Type IV governor used in Caterpillar 3114, 3116, and 3126 engines. It outlines 39 steps to disassemble the governor into its main components. Required tools include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and other standard shop tools. Cautions are provided regarding spring forces and containment of fluids.
Kobelco SK350LC-10 HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document is a shop manual that contains specifications, maintenance, system, disassembly, troubleshooting, and engine sections for hydraulic excavator models SK330-10 and SK350LC-10. It provides safety information and precautions for operating and servicing the excavators. The manual outlines general safety messages and contains warnings for working on pressurized systems, lifting heavy components, hot parts, and ensuring all guards are in place before starting work.
Kobelco SK330-10 HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document outlines general precautions and guidelines for repairing excavator shop manuals. It discusses copyright of the manual, safety procedures, hydraulic and electrical equipment, welding repairs, and international unit systems. Precautions include preparing the work area, using proper safety equipment, relieving pressures, blocking components, and handling hazardous materials. The manual is intended to instruct repair, maintenance, and adjustments of machines sold by Kobelco.
Kobelco SK230SRLC-5E HYDRAULIC EXCAVATOR Service Repair Manual.pdff8uuseijdkmd3e
This document is a shop manual that provides specifications, maintenance, system, disassembly, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document provides important safety information that should be read and understood before working on the excavator.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C2.2 INDUSTRIAL ENGINE G7M
Configuration: C2.2 Industrial Engine G7M00001-UP
Disassembly and Assembly
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial
Engines and Engines for Caterpillar Built Machines
Media Number -RENR2424-09 Publication Date -01/04/2007 Date Updated -14/07/2017
i02235578
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
a. Remove the fan drive belt. Refer to Disassembly and Assembly, "V Belts Remove and
Install" for more information.
Table 1
Required Tools
Tool Part Number Description Qty
A
8S-2264 Puller Group 1
6V-3668 Bolt 3
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3. Illustration 1 g00827213
1. Remove the nut (5) and the washer (3) from the crankshaft pulley (2).
Illustration 2 g00827241
2. Install tool (A). Use tool (A) in order to remove the crankshaft pulley (2) from the
crankshaft (4).
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4. 3. Remove the woodruff key (1) from the crankshaft (4).
Installation Procedure
Illustration 3 g00827213
Note: Inspect the following components for damage: the taper of the crankshaft, the
woodruff key and the bore of the crankshaft pulley. Replace any components that are
damaged. Ensure that the taper of the crankshaft and the bore of the crankshaft pulley are
clean and dry before assembly.
1. Install the woodruff key (1) to the crankshaft (4).
2. Install the crankshaft pulley (2) to the crankshaft (4).
3. Install the washer (3) to the crankshaft (4).
4. Lubricate the nut (5) with clean engine oil and install the nut.
For C0.5 and C0.7 engines, tighten the nut (5) to a torque of 93 N·m (69 lb ft).
For C1.1/3011C and C1.6 engines, tighten the nut (5) to a torque of 123 N·m (91 lb ft).
For C1.5/3013C, C2.2/3024C and C2.2/3024CT engines, tighten the nut (5) to a torque of
304 N·m (224 lb ft).
End By:
a. Install the V-belt to the engine. Refer to Disassembly and Assembly, "V Belts Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Thu Jun 11 17:26:46 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C2.2 INDUSTRIAL ENGINE G7M
Configuration: C2.2 Industrial Engine G7M00001-UP
Disassembly and Assembly
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial
Engines and Engines for Caterpillar Built Machines
Media Number -RENR2424-09 Publication Date -01/04/2007 Date Updated -14/07/2017
i02237294
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure for the Front Oil Seal that is Installed in
the Engine
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit 1
B 1U-7600 Slide Hammer Puller Gp 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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6. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00827263
typical example
1. Use Tooling (A) and carefully drill three evenly spaced holes (1) in crankshaft front seal (2).
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7. Illustration 2 g01037807
Typical example
2. Carefully remove the crankshaft front seal by alternating the position of Tooling (B) from
one hole to another hole. This will allow you to evenly remove the crankshaft front seal
from housing (3).
Note: Do not damage the flange of the crankshaft during the removal process of the
crankshaft front seal.
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
Removal Procedure for the Front Oil Seal from a
Disassembled Front Cover
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
b. Remove the housing (Front). Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
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8. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. If the front cover has been removed from the engine, use a suitable hydraulic press in order
to remove the oil seal from the front cover. Ensure that the front cover is supported correctly
in order to prevent damage to the cover while the oil seal is being removed.
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 11 17:27:42 UTC+0800 2020
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9. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C2.2 INDUSTRIAL ENGINE G7M
Configuration: C2.2 Industrial Engine G7M00001-UP
Disassembly and Assembly
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial
Engines and Engines for Caterpillar Built Machines
Media Number -RENR2424-09 Publication Date -01/04/2007 Date Updated -14/07/2017
i02237296
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3537 Seal Guide 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 1 g01128190
typical example
1. Clean housing (3) for crankshaft front seal (2) and inspect the housing for any damage.
2. Lubricate the lip of crankshaft front seal (2) with clean engine oil.
3. Position crankshaft front seal (2) in housing (3) for the crankshaft front seal.
NOTICE
Ensure that the lip of the crankshaft front seal that is spring loaded is
facing toward the inside of the front housing and that it is square with
the bore of the housing for the crankshaft front seal.
4. Use Tooling (A) to install new crankshaft front seal (2).
5. Apply clean engine oil on the area of the crankshaft pulley that will be in contact with
crankshaft front seal (2).
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 11 17:28:38 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C2.2 INDUSTRIAL ENGINE G7M
Configuration: C2.2 Industrial Engine G7M00001-UP
Disassembly and Assembly
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial
Engines and Engines for Caterpillar Built Machines
Media Number -RENR2424-09 Publication Date -01/04/2007 Date Updated -14/07/2017
i03631161
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Start By:
A. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
B. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
If the front housing is not installed, do not turn the crankshaft.
Damage to the engine may occur.
NOTICE
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12. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01129574
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13. Typical example
1. Remove the setscrews and the nuts (5) from the front housing (4) .
2. Turn the mechanical stop lever (3) to the full clockwise position so that the spring is held
under tension.
3. Remove the front housing (4) from the front of cylinder block (6) .
Note: Identify the position of the locating pin (2) and the locating hole (1) for installation.
4. Remove the joint for the front housing (not shown). Discard the joint.
5. Inspect the front housing assembly (4) for wear or damage. If the front housing assembly is
damaged, use new parts for replacement.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 11 17:29:33 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C2.2 INDUSTRIAL ENGINE G7M
Configuration: C2.2 Industrial Engine G7M00001-UP
Disassembly and Assembly
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial
Engines and Engines for Caterpillar Built Machines
Media Number -RENR2424-09 Publication Date -01/04/2007 Date Updated -14/07/2017
i02233016
Housing (Front) - Disassemble
SMCS - 1151-015
Disassembly Procedure
Start By:
a. Remove the engine front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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15. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Removal of the Throttle Control
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16. Illustration 1 g01114167
Typical example
1. Remove the spring (5) from the lever (8) for the throttle control.
2. Loosen the nut (1) and the bolt (4) that secures the arm (3) to the lever (8) for the throttle
control.
Note: Identify the position of the arm in relation to the lever for installation. Do not remove
the nut (1) and the washers (2) from the bolt (4).
3. Remove the arm (3) from the lever (8).
4. Remove the C-clip (6) from the lever (8).
5. Remove the lever (8) from the front housing (9).
6. Remove the O-ring (7) from lever (8). Discard the O-ring.
7. Check the components for wear or damage. Replace any components that are worn or
damaged.
Removal of the linkage for the Fuel Injection Pump
Note: When the linkage for the fuel injection pump is removed or the engine front cover is
replaced, the setting for the maximum fuel may be affected.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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17. Illustration 2 g01114159
Typical example
1. Remove the spring (10) from the lever assembly (11).
2. Remove the C-clip (14) from the shaft (12).
3. Remove the shaft (12) and remove the lever assembly (11) from the engine front housing
(9).
4. Remove the O-ring (13) from the shaft (12). Discard the O-ring.
5. Remove the angleich unit (15) from the lever assembly (11).
Note: The angleich unit is not installed to the C0.5, C0.7, C1.1/3011C and C1.6 engines, or
engines that run at a constant speed.
6. Check the components for wear or damage. Replace any components that are worn or
damaged.
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18. Removal of the Stop Control
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 3 g01114517
Typical example
1. Remove the nut (16) and remove the washer (17) that secures the lever (18) to the arm (24)
for the stop control.
2. Remove the lever (18) from the arm (24) for the stop control.
Note: Identify the position of the lever (18) on the shaft (24) for installation.
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19. 3. Remove the nut (19) from the arm (24) for the stop control. Remove the washer (20) and
remove the spring (21) from the arm (24).
4. Remove the arm (24) for the stop control from the front housing.
5. Remove the C-clip (23) and the O-ring (22) from the arm (24). Discard the O-ring.
Removal of the PTO Cover
Illustration 4 g01114513
Typical example
1. Remove the nuts (25) and the bolts (31) from the PTO cover.
2. Remove the plates (26) and (30).
Note: The plate (30) is not installed on C0.5 or C0.7 engines.
3. Remove the joint (27) and discard the joint.
4. Remove the O-ring (29). Discard the O-ring.
Note: The O-ring (29) is not installed on C0.5 or C0.7 engines.
5. Check the condition of all parts. Replace any parts that are damaged or worn.
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20. Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 11 17:30:29 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C2.2 INDUSTRIAL ENGINE G7M
Configuration: C2.2 Industrial Engine G7M00001-UP
Disassembly and Assembly
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial
Engines and Engines for Caterpillar Built Machines
Media Number -RENR2424-09 Publication Date -01/04/2007 Date Updated -14/07/2017
i02233015
Housing (Front) - Assemble
SMCS - 1151-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description
A 9S-3263 Thread Lock Compound
Note: If the engine front housing is replaced, ensure that a new emissions label is installed.
Installation of the Throttle Control
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23. Illustration 1 g01114382
Typical example
1. Install the O-ring (6) to the shaft of the lever (7).
2. Lubricate the O-ring (6) and the shaft of the lever (7) with clean engine oil. Install the lever
(7) into the front housing (8).
3. Install the C-clip (5) onto the shaft of the lever (7).
4. Install the arm for the throttle control (3) onto the lever (7). Tighten the nut (1) and bolt (4)
to a torque of 9 N·m (7 lb ft).
Installation of the linkage for the Fuel Injection Pump
1. If necessary, perform the following procedure to install the angleich unit (15) to the lever
assembly (11).
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24. Illustration 2 g01114377
a. Apply 9S-3263 Thread Lock Compond to the first two threads of the angleich unit
(18).
b. Install the angleich unit (18) to the lever assembly (11). Tighten the angleich unit to a
torque of 5 N·m (44 lb in).
Note: Ensure that no 9S-3263 Thread Lock Compond is allowed to contaminate the
plunger assembly of the angleich unit. Contamination of the plunger assembly will
render the angleich unit inoperative.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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25. Illustration 3 g01114562
Typical example
2. Install the spring (10) to the lever assembly (11).
3. Install the O-ring (13) to the shaft (12). Lubricate the shaft with clean oil.
4. Position the lever assembly (11) in the front housing (8). Install the shaft (12) to outside of
the front housing (8).
Note: Ensure that the groove for the C-clip (16) in the shaft (12) is positioned between the
boss (15) on the front housing and the cast retainer (17) on the front housing (8).
5. Install the C-clip (14) to the shaft (12).
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