This document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using lifting tools and bolts
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter
- Installing a new crankshaft rear seal and wear sleeve using a installer tool and retaining compound
- Removing and installing the flywheel housing which requires lifting tools and gasket replacement
- Removing the crankshaft pulley using a combination puller and socket
The document provides detailed step-by-step instructions and illustrations for each procedure. Safety notices are included to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...gongfuao7509
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8usejkdmmd8i
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...9fiseookddk
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...8foskkdjdkdm3e
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...gongfuao7509
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8usejkdmmd8i
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...9fiseookddk
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...8foskkdjdkdm3e
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists any required tools. Safety notices are also provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the specific section of the document for full instructions.
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor and flywheel first. Then a lifting device and link bracket are used to remove bolts securing the housing. The housing weighs approximately 29 kg and is removed along with the gasket. A driver group tool is used to remove the oil seal from the housing. Reinstallation involves installing a new gasket and oil seal then securing the housing with bolts and washers.
Caterpillar cat 320 d rr excavator (prefix gmx) service repair manual (gmx000...fjkskedmme
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjskefksemer
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
The document provides instructions for removing and installing a flywheel housing on an excavator. Key steps include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Lifting the flywheel housing off using tooling and a lifting device, as it weighs approximately 29 kg.
3. Removing the gasket between the flywheel housing and cylinder block.
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
- Removing the crankshaft pulley using a combination puller
Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320D and 320D L Excavator (Prefix A8F) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for installing a crankshaft front seal on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves cleaning the crankshaft, applying retaining compound, and pressing the new seal into place using a slide hammer puller. Care must be taken not to damage the crankshaft flange during installation.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts. The water pump instructions describe draining coolant and removing four bolts to take off the pump. Reassembly involves installing seals, bearings and an impeller on a shaft.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve installing positioning rods and lifting eyes to hold parts in place while bolts are tightened. The final drive disassembly involves removing the final drive housing from the excavator and using link brackets and forcing screws to separate connected components.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...f8usejkdmmd8i
The document provides instructions for removing and installing track components on a 305.5 Mini Hydraulic Excavator, including:
- Removing and installing track rollers by raising the machine, removing bolts, and lowering it onto cribbing
- Separating the track by rotating it, removing shoes and bolts, and removing the master pin
- Reconnecting the track by installing the master pin and shoes with bolts
- Removing the front idler and track adjuster by sliding the track assembly away and lifting it off
- Installing the front idler and track adjuster by lifting it into place and sliding the track assembly over it
- Removing the recoil spring assembly
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...f8usejkdmmd8i
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It also describes 31 steps for reassembling these components, including pressing in bearings, determining shim thickness, and installing seals using a special tool. Proper cleaning, lubrication, and use of replacement parts is emphasized throughout.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix CJ2) Service Repair ...f8usejkdmmd8i
The document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator engine. It describes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps include using the proper tools, cleaning parts, applying sealant, and tightening to the specified torque values.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
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This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists any required tools. Safety notices are also provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the specific section of the document for full instructions.
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor and flywheel first. Then a lifting device and link bracket are used to remove bolts securing the housing. The housing weighs approximately 29 kg and is removed along with the gasket. A driver group tool is used to remove the oil seal from the housing. Reinstallation involves installing a new gasket and oil seal then securing the housing with bolts and washers.
Caterpillar cat 320 d rr excavator (prefix gmx) service repair manual (gmx000...fjkskedmme
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjskefksemer
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
The document provides instructions for removing and installing a flywheel housing on an excavator. Key steps include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Lifting the flywheel housing off using tooling and a lifting device, as it weighs approximately 29 kg.
3. Removing the gasket between the flywheel housing and cylinder block.
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
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Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320D and 320D L Excavator (Prefix A8F) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for installing a crankshaft front seal on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves cleaning the crankshaft, applying retaining compound, and pressing the new seal into place using a slide hammer puller. Care must be taken not to damage the crankshaft flange during installation.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts. The water pump instructions describe draining coolant and removing four bolts to take off the pump. Reassembly involves installing seals, bearings and an impeller on a shaft.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve installing positioning rods and lifting eyes to hold parts in place while bolts are tightened. The final drive disassembly involves removing the final drive housing from the excavator and using link brackets and forcing screws to separate connected components.
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- Removing and installing track rollers by raising the machine, removing bolts, and lowering it onto cribbing
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This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
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The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
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This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It also describes 31 steps for reassembling these components, including pressing in bearings, determining shim thickness, and installing seals using a special tool. Proper cleaning, lubrication, and use of replacement parts is emphasized throughout.
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The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
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The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The steps include draining coolant, removing hoses and clamps connecting the cooler, and removing mounting bolts. Reinstallation is the reverse of removal. Proper cleaning and torqueing of connections is emphasized.
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The document provides instructions for servicing a 304E Mini Hydraulic Excavator. It describes procedures for removing and installing the sprocket and removing the final drive and travel motor. The final drive and travel motor are then disassembled by removing gears, bearings, seals, springs, and other internal components using the specified tools. Detailed illustrations accompany each step.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix CR6) Service Repai...f8usejkdmmd8i
This document provides instructions for installing and removing the governor and camshaft, and fuel injection pump on a 303.5E2CR Mini Hydraulic Excavator. It includes illustrations and step-by-step instructions for disassembling, cleaning, and reassembling these components. The instructions note to keep all parts clean and free of contaminants to prevent premature wear.
Caterpillar Cat 301.6C and 301.8C Mini Hydraulic Excavator (Prefix JSB) Servi...f8usejkdmmd8i
The document provides instructions for removing and disassembling various components of 301.6C and 301.8C mini hydraulic excavators, including the final drive and travel motor. The removal process involves draining fluids, disconnecting hoses, and removing bolts. Disassembly of the final drive and travel motor further requires removing retaining rings, springs, pins, seals and additional components using various specialized tools. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 140M 3 MOTOR GRADER (Prefix N9M) Service Repair Manual Instan...f8usejkdmmd8i
1) The document provides instructions for disassembling the bank valve on the front and rear frames of a Caterpillar 140M 3 motor grader.
2) It describes removing 17 parts from the front bank valve including covers, seals, control valves, plugs, springs, balls, and fittings. Special precautions are listed for releasing spring forces.
3) Disassembling the rear bank valve involves removing 14 parts like covers, seals, control valves, plugs, springs, and tie rods. Again, warnings are given for spring-loaded components.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides step-by-step instructions with accompanying illustrations. The transmission assembly involves installing bearings, gears, seals, pistons, clutches, and housing components in the specified order and with the correct torques. Proper cleaning, heating, lifting, and safety procedures are noted throughout the detailed assembly process.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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harmony of functionality and emotion
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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20. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
23. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
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