This document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using lifting tools and bolts
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter
- Installing a new crankshaft rear seal and wear sleeve using a installer, locator, and bolts
- Removing and installing the flywheel housing which requires removing bolts and installing a new gasket
- Removing the crankshaft pulley using a combination puller and socket
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...gongfuao7509
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8usejkdmmd8i
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...9fiseookddk
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...8foskkdjdkdm3e
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...gongfuao7509
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8usejkdmmd8i
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...9fiseookddk
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...8foskkdjdkdm3e
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists any required tools. Safety notices are also provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the specific section of the document for full instructions.
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor and flywheel first. Then a lifting device and link bracket are used to remove bolts securing the housing. The housing weighs approximately 29 kg and is removed along with the gasket. A driver group tool is used to remove the oil seal from the housing. Reinstallation involves installing a new gasket and oil seal then securing the housing with bolts and washers.
Caterpillar cat 320 d rr excavator (prefix gmx) service repair manual (gmx000...fjkskedmme
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjskefksemer
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
The document provides instructions for removing and installing a flywheel housing on an excavator. Key steps include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Lifting the flywheel housing off using tooling and a lifting device, as it weighs approximately 29 kg.
3. Removing the gasket between the flywheel housing and cylinder block.
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
- Removing the crankshaft pulley using a combination puller
Caterpillar Cat 323F SA and 323F LN Excavator (Prefix FA2) Service Repair Man...yu5676962
This document provides instructions for disassembling and assembling the final drive of an excavator model 323F SA. It lists 30 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps to reassemble the final drive by installing components like bearings, seals, gears, and shims in the reverse order of disassembly. Precise tools and procedures are required to properly preload the bearings during assembly.
Caterpillar Cat 323D2 and 323D2 L Excavator (Prefix JEX) Service Repair Manua...yu5676962
The document provides instructions for disassembling the final drive of an excavator model 323D2. It involves 33 steps including removing covers, gears, shafts, seals, and housings. Special tools are required and cleanliness is important to prevent dirt from entering internal parts. Weights of removed components are provided to assist with lifting and handling. Detailed illustrations supplement the text instructions.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual Instant ...yu5676962
The document provides instructions for removing the engine oil filter base from a 322C FM excavator. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual Instant ...yu5676962
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting lines. Disassembly separates housing components. Assembly reconnects parts and installation bolts the turbocharger back into place.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual Instant ...yu5676962
This document provides instructions for removing and installing a governor from a 322C FM excavator engine. The removal procedure involves disconnecting fuel and oil lines, removing retaining clips and bolts, and using special tools to remove the governor. The installation procedure outlines cleaning and lubricating parts, replacing seals, and using tools to install the governor along with associated lines, pins, and clips. Precautions are given to keep parts clean and ensure free movement of components.
Caterpillar Cat 322B L EXCAVATOR (Prefix 5CR) Service Repair Manual Instant D...yu5676962
This document provides instructions for removing and installing the bucket linkage group and bucket cylinder on a Caterpillar 322B L excavator. The procedures include removing pins and bolts to separate the various linkage and cylinder components, as well as instructions for installing replacement components and adjusting clearances using shims. Proper lubrication of pins, bolts and other components is emphasized during assembly.
Caterpillar Cat 322B L EXCAVATOR (Prefix 1YS) Service Repair Manual Instant D...yu5676962
This document provides instructions for removing and installing the governor and associated components on a Caterpillar 3116 engine. The removal process involves disconnecting linkages and tubes, removing mounting bolts and clips, and using specialized tools. The installation follows the removal steps in reverse, applying lubricant to seals and ensuring proper adjustment of linkages. Required tools include various pliers and pin tools to facilitate disconnecting and reconnecting components.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...yu5676962
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
This document provides instructions for servicing the air conditioning system on Caterpillar 322 and 322L excavators. It describes safety precautions when working with refrigerant due to risks of injury. The document outlines procedures for preparing the machine, removing and installing various AC system components like lines, the compressor, and preparing the system for disassembly and reassembly. Detailed steps are provided for correctly connecting refrigerant lines and determining the proper amount of oil for recharging the system.
Caterpillar Cat 320F L Excavator (Prefix YBM) Service Repair Manual Instant D...yu5676962
The document provides instructions for removing and installing a boom cylinder on an excavator. Key steps include:
1. Lowering the boom and releasing hydraulic pressure before removal.
2. Detaching hoses and removing mounting bolts and pins to separate the cylinder from the excavator.
3. Lifting the cylinder, which weighs approximately 287kg, off the excavator using suitable lifting devices.
4. Reinstalling the cylinder by reversing the removal procedures, taking care when installing mounting pins and bolts. Proper torque specifications are provided.
This document provides instructions for removing and installing a flywheel on a 320E LRR excavator with a C6.6 engine. The removal procedure involves using guide studs and lifting equipment to support the flywheel, then removing mounting bolts. The installation procedure specifies cleaning and inspecting components, positioning the flywheel with guide studs and lifting equipment, and tightening mounting bolts to the specified torque. Instructions are also provided for removing and installing a crankshaft rear seal.
This document provides instructions for removing and installing various engine components on a Caterpillar 320E LRR excavator, including:
1. Removing and installing the crankshaft front seal using specific tools.
2. Removing and installing the front cover, which requires removing bolts in a specific order and position.
3. Installing a new gasket and front seal when reinstalling the front cover.
The document contains detailed step-by-step instructions and illustrations for completing each task while maintaining cleanliness and using the correct tools and torque specifications.
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This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists any required tools. Safety notices are also provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the specific section of the document for full instructions.
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor and flywheel first. Then a lifting device and link bracket are used to remove bolts securing the housing. The housing weighs approximately 29 kg and is removed along with the gasket. A driver group tool is used to remove the oil seal from the housing. Reinstallation involves installing a new gasket and oil seal then securing the housing with bolts and washers.
Caterpillar cat 320 d rr excavator (prefix gmx) service repair manual (gmx000...fjkskedmme
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjskefksemer
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
The document provides instructions for removing and installing a flywheel housing on an excavator. Key steps include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Lifting the flywheel housing off using tooling and a lifting device, as it weighs approximately 29 kg.
3. Removing the gasket between the flywheel housing and cylinder block.
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
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Caterpillar Cat 323F SA and 323F LN Excavator (Prefix FA2) Service Repair Man...yu5676962
This document provides instructions for disassembling and assembling the final drive of an excavator model 323F SA. It lists 30 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps to reassemble the final drive by installing components like bearings, seals, gears, and shims in the reverse order of disassembly. Precise tools and procedures are required to properly preload the bearings during assembly.
Caterpillar Cat 323D2 and 323D2 L Excavator (Prefix JEX) Service Repair Manua...yu5676962
The document provides instructions for disassembling the final drive of an excavator model 323D2. It involves 33 steps including removing covers, gears, shafts, seals, and housings. Special tools are required and cleanliness is important to prevent dirt from entering internal parts. Weights of removed components are provided to assist with lifting and handling. Detailed illustrations supplement the text instructions.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual Instant ...yu5676962
The document provides instructions for removing the engine oil filter base from a 322C FM excavator. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual Instant ...yu5676962
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting lines. Disassembly separates housing components. Assembly reconnects parts and installation bolts the turbocharger back into place.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual Instant ...yu5676962
This document provides instructions for removing and installing a governor from a 322C FM excavator engine. The removal procedure involves disconnecting fuel and oil lines, removing retaining clips and bolts, and using special tools to remove the governor. The installation procedure outlines cleaning and lubricating parts, replacing seals, and using tools to install the governor along with associated lines, pins, and clips. Precautions are given to keep parts clean and ensure free movement of components.
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This document provides instructions for removing and installing the bucket linkage group and bucket cylinder on a Caterpillar 322B L excavator. The procedures include removing pins and bolts to separate the various linkage and cylinder components, as well as instructions for installing replacement components and adjusting clearances using shims. Proper lubrication of pins, bolts and other components is emphasized during assembly.
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This document provides instructions for removing and installing the governor and associated components on a Caterpillar 3116 engine. The removal process involves disconnecting linkages and tubes, removing mounting bolts and clips, and using specialized tools. The installation follows the removal steps in reverse, applying lubricant to seals and ensuring proper adjustment of linkages. Required tools include various pliers and pin tools to facilitate disconnecting and reconnecting components.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...yu5676962
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
This document provides instructions for servicing the air conditioning system on Caterpillar 322 and 322L excavators. It describes safety precautions when working with refrigerant due to risks of injury. The document outlines procedures for preparing the machine, removing and installing various AC system components like lines, the compressor, and preparing the system for disassembly and reassembly. Detailed steps are provided for correctly connecting refrigerant lines and determining the proper amount of oil for recharging the system.
Caterpillar Cat 320F L Excavator (Prefix YBM) Service Repair Manual Instant D...yu5676962
The document provides instructions for removing and installing a boom cylinder on an excavator. Key steps include:
1. Lowering the boom and releasing hydraulic pressure before removal.
2. Detaching hoses and removing mounting bolts and pins to separate the cylinder from the excavator.
3. Lifting the cylinder, which weighs approximately 287kg, off the excavator using suitable lifting devices.
4. Reinstalling the cylinder by reversing the removal procedures, taking care when installing mounting pins and bolts. Proper torque specifications are provided.
This document provides instructions for removing and installing a flywheel on a 320E LRR excavator with a C6.6 engine. The removal procedure involves using guide studs and lifting equipment to support the flywheel, then removing mounting bolts. The installation procedure specifies cleaning and inspecting components, positioning the flywheel with guide studs and lifting equipment, and tightening mounting bolts to the specified torque. Instructions are also provided for removing and installing a crankshaft rear seal.
This document provides instructions for removing and installing various engine components on a Caterpillar 320E LRR excavator, including:
1. Removing and installing the crankshaft front seal using specific tools.
2. Removing and installing the front cover, which requires removing bolts in a specific order and position.
3. Installing a new gasket and front seal when reinstalling the front cover.
The document contains detailed step-by-step instructions and illustrations for completing each task while maintaining cleanliness and using the correct tools and torque specifications.
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
The document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. The disassembly procedure involves removing 27 components from the travel motor body and head. The assembly procedure instructs installing the components in reverse order and provides notices to ensure proper installation of keys and engagement of parts. Tools and torque specifications are also listed.
1. The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a 320D2L excavator.
2. The flywheel installation procedure includes cleaning and heating components, installing bolts while preventing rotation, and checking run out.
3. Crankshaft rear seal removal requires removing screws, while installation requires aligning with a tool and torquing screws in a specific sequence.
4. Flywheel housing removal and installation involves supporting with lifting devices, inspecting seals, and torquing bolts depending on grade.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
The document provides instructions for disassembling and assembling the final drive of a 320D2 excavator. Key steps include:
1. Removing the carrier assembly, sun gear, ring gears, and other components from the main housing.
2. Disassembling the carrier assembly by removing planetary gears, shafts, and bearings.
3. Assembling the carrier assembly by installing bearings, gears, shafts and securing with pins.
4. Installing seals, shims, gears and other components back into the main housing. Alignment and torque specifications are provided.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
Caterpillar Cat 320D2 and 320D2 L Excavator (Prefix YBK) Service Repair Manua...yu5676962
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning surfaces and installing dowels on the cylinder block.
3. Positioning the flywheel housing onto guide studs using a lifting device, then installing and tightening bolts to secure the housing.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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20. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
23. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
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