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Service Repair Manual
Models
320D and 320D L Excavator
Shutdown SIS
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Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 2 09:13:31 UTC+0800 2020
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  • 1. Service Repair Manual Models 320D and 320D L Excavator
  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR MGG Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i02743771 Flywheel - Remove SMCS - 1156-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 1 B Forcing bolts M16 - 2 by 120 mm 2 Start By: a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft Position Sensor - Remove and Install". b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 3. Illustration 1 g01374966 1. Remove muffler brackets (1). Illustration 2 g01374968 Illustration 3 g01374970 2. Remove bolts (2). 3. Install Tooling (A) and a suitable lifting device onto flywheel (3). 4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel (3) is approximately 50 kg (110 lb). 2/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 4. 5. Perform the following procedure in order to remove the flywheel ring gear. Illustration 4 g01374977 Typical Example a. Place flywheel (3) and ring gear (4) on suitable cribbing. Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes. Always wear protective gloves when handling parts that have been heated. b. Raise the temperature of ring gear (4) uniformly. c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3). d. Reposition flywheel (3) in order to remove ring gear (4). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Feb 2 09:07:57 UTC+0800 2020 3/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 5. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR MGG Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i02744399 Flywheel - Install SMCS - 1156-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Always wear protective gloves when handling parts that have been heated. 1. Perform the following procedure, if the ring gear was removed from the flywheel: a. Raise the temperature of the ring gear 149 °C (300 °F). 1/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 6. b. Use a suitable press in order to install the ring gear onto the flywheel. Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for information on checking the flywheel assembly for flatness. Illustration 1 g01374993 2. Install Tooling (A) and a suitable lifting device onto flywheel (3). 3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb). Illustration 2 g01374968 4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a torque of 83 ± 5 N·m (61 ± 4 lb ft). 5. Remove Tooling (A) from flywheel (3). 2/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 7. Illustration 3 g01374966 6. Install muffler brackets (1). 7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect" for more information on flywheel runout. End By: a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install". b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft Position Sensor - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Feb 2 09:08:53 UTC+0800 2020 3/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 8. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR MGG Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i01135944 Crankshaft Rear Seal - Remove SMCS - 1161-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7600 Slide Hammer Puller 1 B 5P-7312 Seal Distorter 1 5P-7338 Distorter Ring 2 Start By: a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair 1/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 9. of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00604840 Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal. 1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1). 2. Use Tool (A) to remove the crankshaft rear seal. Illustration 2 g00604844 3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft. Note: When you are removing the wear sleeve, take extreme care not to damage the crankshaft. 2/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 10. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR MGG Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i01615317 Crankshaft Rear Seal - Install SMCS - 1161-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9U-6169 Installer 1 9U-6171 Locator 1 9U-6172 Bolt 2 5P-8247 Hard Washer 1 6V-3303 Bolt 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve. Apply 4C-9507 Retaining Compound to the faces of all the mating parts. 1/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 11. Illustration 1 g00604874 2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as follows: Illustration 2 g00604875 a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4). b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2). c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2) and thread into 9U-6171 Locator (3). d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169 Installer (2) bottoms out. 2/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 12. Illustration 3 g00604874 e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct installation. End By: a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Feb 2 09:10:44 UTC+0800 2020 3/3(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 13. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR MGG Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i02742697 Flywheel Housing - Remove and Install SMCS - 1157-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 1 B 1P-0510 Driver Group 1 Start By: a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor- Remove and Install". b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/4(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 14. Illustration 1 g01374571 1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3). 2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block. 3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb). 4. Remove gasket (1) (not shown). Illustration 2 g01374572 5. Use Tooling (B) in order to remove the oil seal (4) (not shown). Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 1 B 1P-0510 Driver Group 1 NOTICE 2/4(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 15. Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 3 g01374614 1. Use Tooling (B) in order to install the oil seal (4) (not shown). Illustration 4 g01374571 2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for replacement. 3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the flywheel housing. Install a new gasket on the cylinder block. 4. Place flywheel housing (3) in position on the cylinder block. 5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder block. 6. Remove Tooling (A). End By: 3/4(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install". b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor- Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Feb 2 09:11:40 UTC+0800 2020 4/4(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 17. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR MGG Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i06790404 Crankshaft Pulley - Remove and Install SMCS - 1205-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2321 Combination Puller 1 B 6V-9120 Socket(1) 1 (1) Tooling (B) is a 46 mm socket. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace". 1/4(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 18. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 19. Illustration 1 g00604778 2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the crankshaft. Illustration 2 g00604784 3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine. 2/4(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 20. Illustration 3 g00604792 4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the tension is released. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty B 6V-9120 Socket(1) 1 C 1P-0510 Driver Gp 1 (1) Tooling (B) is a 46 mm socket. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve onto the crankshaft pulley. 3/4(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 21. Illustration 4 g01377941 2. Ensure that baffle plate (5) is oriented, as shown. Illustration 5 g00604778 3. Position crankshaft pulley (3) onto the engine. 4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of 707.5 ± 57.5 N·m (522 ± 42 lb ft). 5. Install the belt. Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Feb 2 09:12:35 UTC+0800 2020 4/4(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 22. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320D L EXCAVATOR MGG Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017 i02742689 Crankshaft Front Seal - Remove SMCS - 1160-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7600 Slide Hammer Puller 1 Start By: a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. 1/2(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
  • 23. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00529162 Typical Example 1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1). 2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by alternating the position of Tooling (A) from hole to hole. Note: Do not damage the flange of the crankshaft during the removal process for the crankshaft front seal. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Feb 2 09:13:31 UTC+0800 2020 2/2(W) w 2020/2/2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...