The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER RM2
Configuration: 992K Wheel Loader RM200001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -RENR9217-44 Publication Date -01/07/2015 Date Updated -05/09/2018
i07416326
Rear Power Take-Off (RPTO) - Disassemble
SMCS - 1165-011-RE
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4073 Spanner Wrench 1
B
1P-0520 Driver Group 1
6V-3010 Puller Gp 1
126-7181 Sliding Plate 2
6V-8336 Bolt 2
5P-8245 Hard Washer 2
C 5F-7343 Bearing Puller Gp 1
Start By:
a. Remove the rear power take-off.
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3. Illustration 1 g06316593
1. Use Tooling (A) to remove nut (1) from adapter (2).
Illustration 2 g06316610
2. Remove bearing locknut (3) from adapter (2).
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4. Illustration 3 g06316626
3. Use two people to lift adapter (2) on suitable cribbing.
4. Use Tooling (B) to remove hydraulic pump drive gear (4) from adapter (2).
Illustration 4 g06316856
5. Remove bearing cone (5).
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5. Illustration 5 g06316857
6. Remove bearing cone spacer (6).
Illustration 6 g06316861
7. Use Tooling (C) and a suitable press to remove bearing cone (7).
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6. Illustration 7 g06316876
8. Remove bolts (8), retainer ring (9), and O-ring (10).
Illustration 8 g06316884
9. Remove bearing cup (11).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Thu Apr 2 16:04:28 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER RM2
Configuration: 992K Wheel Loader RM200001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -RENR9217-44 Publication Date -01/07/2015 Date Updated -05/09/2018
i07416327
Rear Power Take-Off (RPTO) - Assemble
SMCS - 1165-016-RE
Assembly Procedure
Illustration 1 g06316884
1. Lower the temperature of bearing cup (11). Install bearing cup (11).
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8. Illustration 2 g06316876
Note: Lubricate O-ring bore and seal lightly with lubricant being sealed.
2. Install O-ring (10)
3. Install retaining ring (9) and bolts (8).
Illustration 3 g06317051
4. Raise the temperature of bearing cone (7). Install bearing cone (7).
5. Install cone spacer (6).
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9. Illustration 4 g06317079
6. Use two people to lift adapter (2) onto hydraulic pump drive gear (4).
7. Raise the temperature of bearing cup (5). Install bearing cup (5) on hydraulic pump drive
gear (4).
8. Install bearing locknut (3).
Illustration 5 g06317090
9. Install nut (1) loosely.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Thu Apr 2 16:05:15 UTC+0800 2020
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11. S/N - TZR1-UP
S/N - WZH1-UP
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4073 Spanner Wrench 1
B 138-7574 Link Bracket 1
Illustration 1 g01151575
1. Attach Tooling (B) and a suitable lifting device to pump drive (4). The weight of pump
drive (4) is approximately 32 kg (70 lb). Install pump drive (4).
2. Install bolts (3) and nut (1). Use Tooling (A) in order to tighten nut (1). Tighten nut (1) to a
torque of 406 ± 68 N·m (299 ± 50 lb ft). Bend the locking tabs on lock (2) onto the slots of
nut (1).
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12. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER RM2
Configuration: 992K Wheel Loader RM200001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -RENR9217-44 Publication Date -01/07/2015 Date Updated -05/09/2018
i03569332
Vibration Damper and Pulley - Remove and Install - Type 1
SMCS - 1205-010
S/N - DLT1-UP
S/N - EHX1-UP
S/N - FZS1-UP
S/N - HPE1-UP
S/N - JA41-UP
S/N - JHM1-UP
S/N - LJW1-UP
S/N - LJX1-UP
S/N - MJX1-UP
S/N - MZM1-UP
S/N - NZG1-UP
S/N - NZK1-UP
S/N - NZT1-UP
S/N - PZB1-UP
S/N - TC91-UP
S/N - TZB1-UP
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13. S/N - WZH1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 - 13 NC by 3 inch
2
1. Remove the belt from the engine.
Illustration 1 g01147370
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14. Illustration 2 g01147374
2. Remove bolts (1) and pulley (2) .
3. Remove two bolts (3) and install Tooling (A) .
4. Remove remaining bolts (3) and spacer (4) .
5. Attach a suitable lifting device onto vibration damper (5) . The weight of vibration damper
(5) is approximately 34 kg (75 lb). Remove vibration damper (5) from the adapter.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 - 13 NC by 3 inch
2
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15. Illustration 3 g01147374
Illustration 4 g01147370
1. Install Tooling (A) in the adapter.
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16. 2. Attach a suitable lifting device onto vibration damper (5) . The weight of vibration damper
(5) is approximately 34 kg (75 lb). Position vibration damper (5) on the adapter.
3. Install spacer (4) and bolts (3) . Remove Tooling (A) .
4. Install remaining bolts (3) . Tighten bolts (3) to a torque of 135 ± 20 N·m (100 ± 15 lb ft).
5. Install pulley (2) and bolts (1) .
6. Install the belt on the engine.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Apr 2 16:06:51 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER RM2
Configuration: 992K Wheel Loader RM200001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -RENR9217-44 Publication Date -01/07/2015 Date Updated -05/09/2018
i03569336
Vibration Damper and Pulley - Remove and Install - Type 2
SMCS - 1205-010
S/N - DLT1-UP
S/N - EHX1-UP
S/N - FZS1-UP
S/N - HPE1-UP
S/N - JA41-UP
S/N - JHM1-UP
S/N - LJW1-UP
S/N - LJX1-UP
S/N - MJX1-UP
S/N - MZM1-UP
S/N - NZG1-UP
S/N - NZK1-UP
S/N - NZT1-UP
S/N - PZB1-UP
S/N - TC91-UP
S/N - TZB1-UP
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18. S/N - WZH1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 - 13 NC by 6 inch
2
1. Remove the belt from the engine. Refer to Operation and Maintenance Manual, "Belts -
Inspect/Adjust/Replace".
Illustration 1 g01524010
2. Remove bolts (1) and install Tooling (A) .
3. Remove remaining bolts (1) and the spacer.
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19. 4. Slide first vibration damper (2) forward. Attach a suitable lifting device onto first vibration
damper (2) . The weight of vibration damper (2) is approximately 34 kg (75 lb). Remove
first vibration damper (2) from the adapter.
5. Remove the pulley.
Illustration 2 g01524015
6. Slide second vibration damper (3) forward. Attach a suitable lifting device onto second
vibration damper (3) . The weight of vibration damper (3) is approximately 34 kg (75 lb).
Remove second vibration damper (3) from adapter (5) .
7. Attach a suitable lifting device onto adapter (5) . The weight of adapter (5) is approximately
25 kg (55 lb). Remove bolts (4) and adapter (5) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 - 13 NC by 6 inch
2
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20. Illustration 3 g01524015
1. Attach a suitable lifting device to adapter (5) . The weight of adapter (5) is approximately
25 kg (55 lb). Install adapter (5) and bolts (4) .
2. Install Tooling (A) in adapter (5) .
3. Attach a suitable lifting device onto second vibration damper (3) . The weight of vibration
damper (3) is approximately 34 kg (75 lb). Position second vibration damper (3) on adapter
(5) .
4. Install the pulley.
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21. Illustration 4 g01524010
5. Attach a suitable lifting device onto first vibration damper (2) . The weight of vibration
damper (2) is approximately 34 kg (75 lb). Position first vibration damper (2) on the
adapter.
6. Install the spacer and bolts (1) . Remove Tooling (A) and install remaining bolts (1) .
Tighten bolts (1) to a torque of 135 ± 20 N·m (100 ± 15 lb ft).
7. Install the belt on the engine. Refer to Operation and Maintenance Manual, "Belts -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Apr 2 16:07:39 UTC+0800 2020
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992K WHEEL LOADER RM2
Configuration: 992K Wheel Loader RM200001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -RENR9217-44 Publication Date -01/07/2015 Date Updated -05/09/2018
i02986918
Crankshaft Front Seal - Remove
SMCS - 1160-011
S/N - DLT1-UP
S/N - EHX1-UP
S/N - FZS1-UP
S/N - HPE1-UP
S/N - JA41-UP
S/N - JHM1-UP
S/N - LJW1-UP
S/N - LJX1-UP
S/N - MJX1-UP
S/N - MZM1-UP
S/N - NZG1-UP
S/N - NZK1-UP
S/N - NZT1-UP
S/N - PZB1-UP
S/N - TC91-UP
S/N - TZB1-UP
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24. S/N - TZR1-UP
S/N - WZH1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B - Pry Bar 1
C 5P-7312 Seal Distorter 1
D 5P-7314 Distorter Ring 1
Start By:
a. Remove the crankshaft vibration damper and pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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25. Illustration 1 g01098057
1. Remove bolts (1) and adapter (2).
Illustration 2 g01513439
Note: Ensure that you do not damage the front housing with Tooling (B).
Note: If the crankshaft wear sleeve starts to slide off the crankshaft, go to Step 3.
2. Use Tooling (B) to pry around the lip of crankshaft wear sleeve (3).
3. Use Tooling (A) to puncture three or more holes in crankshaft front seal (4).
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