The document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. To remove the flywheel, the muffler brackets and bolts must first be removed. A lifting device and link bracket are then used to lift the flywheel out of the housing. To install the flywheel, the lifting device and link bracket are used to position it and bolts are tightened to secure it. A similar process is described for removing and installing the crankshaft pulley using a combination puller. Tools and safety precautions are also listed.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 320 d excavator (prefix jfz) service repair manual (jfz00001 ...fusjejedrfjskekem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing a new oil seal during reinstallation and reinstalling removed components. The process is outlined in 6 steps for removal and 5 steps for installation.
Caterpillar cat 320 c u excavator (prefix pac) service repair manual (pac0000...uujjfjkkkdmme
This document provides instructions for servicing components of a 320C excavator engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing the idler gear from the front gear group.
- Installing the idler gear in the front gear group.
The summaries provide the high level purpose and overview of the document sections in 3 sentences or less, as requested.
Caterpillar cat 320 c l 320cl excavator (prefix raw) service repair manual (r...yhfhjjkdksmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel, using various tools to secure and lift it.
- Removing and installing the crankshaft rear seal and wear sleeve, using slide hammers and seal distorters.
- Removing and installing the flywheel housing, which requires lifting equipment and installing a new gasket.
- Removing and installing the crankshaft pulley, using a combination puller and socket.
The document gives detailed step-by-step instructions, illustrations, and warnings for each procedure to ensure correct and safe maintenance of the excavator engine.
Caterpillar cat 320 d l excavator (prefix klm) service repair manual (klm0000...fujsjefjwekskemm
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal. Technicians are advised to keep all parts clean and free of contaminants to prevent premature wear. The instructions are part of a service manual for Caterpillar 320D and 320D L excavators.
Caterpillar cat 322 c fm excavator (prefix lar) service repair manual (lar000...ujjfkskeksmem
This document provides instructions for installing and removing the crankshaft main bearings on a Caterpillar 3126B engine. It outlines the required tools and steps to install the upper and lower main bearing halves into the cylinder block and crankshaft main bearing caps. Technicians are instructed to check the crankshaft end play once installed using a dial indicator. The summary also includes removing the crankshaft, which must be done before removing the crankshaft gear.
Caterpillar cat 938 g series ii wheel loader (prefix b9y) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a torque converter. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The instructions cover removing components like the cover, impeller and carrier assembly, stator, springs and rollers. Reassembly involves lowering component temperatures and installing components like bearings, gears, seals and rings in the reverse order of removal. Tightening torques are specified for some bolts.
Caterpillar cat 938 g ii wheel loader (prefix phn) service repair manual (phn...fjsjjekdkme
The document provides instructions for disassembling and assembling the transmission oil pump and relief valve (transmission hydraulic control) for a Caterpillar 938G II wheel loader. It includes detailed steps and illustrations for removing parts like gears, bearings, seals and covers. Tools required are also listed. The document is from a Caterpillar service manual and aims to guide maintenance technicians in properly servicing these components.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 320 d excavator (prefix jfz) service repair manual (jfz00001 ...fusjejedrfjskekem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing a new oil seal during reinstallation and reinstalling removed components. The process is outlined in 6 steps for removal and 5 steps for installation.
Caterpillar cat 320 c u excavator (prefix pac) service repair manual (pac0000...uujjfjkkkdmme
This document provides instructions for servicing components of a 320C excavator engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing the idler gear from the front gear group.
- Installing the idler gear in the front gear group.
The summaries provide the high level purpose and overview of the document sections in 3 sentences or less, as requested.
Caterpillar cat 320 c l 320cl excavator (prefix raw) service repair manual (r...yhfhjjkdksmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel, using various tools to secure and lift it.
- Removing and installing the crankshaft rear seal and wear sleeve, using slide hammers and seal distorters.
- Removing and installing the flywheel housing, which requires lifting equipment and installing a new gasket.
- Removing and installing the crankshaft pulley, using a combination puller and socket.
The document gives detailed step-by-step instructions, illustrations, and warnings for each procedure to ensure correct and safe maintenance of the excavator engine.
Caterpillar cat 320 d l excavator (prefix klm) service repair manual (klm0000...fujsjefjwekskemm
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal. Technicians are advised to keep all parts clean and free of contaminants to prevent premature wear. The instructions are part of a service manual for Caterpillar 320D and 320D L excavators.
Caterpillar cat 322 c fm excavator (prefix lar) service repair manual (lar000...ujjfkskeksmem
This document provides instructions for installing and removing the crankshaft main bearings on a Caterpillar 3126B engine. It outlines the required tools and steps to install the upper and lower main bearing halves into the cylinder block and crankshaft main bearing caps. Technicians are instructed to check the crankshaft end play once installed using a dial indicator. The summary also includes removing the crankshaft, which must be done before removing the crankshaft gear.
Caterpillar cat 938 g series ii wheel loader (prefix b9y) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a torque converter. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The instructions cover removing components like the cover, impeller and carrier assembly, stator, springs and rollers. Reassembly involves lowering component temperatures and installing components like bearings, gears, seals and rings in the reverse order of removal. Tightening torques are specified for some bolts.
Caterpillar cat 938 g ii wheel loader (prefix phn) service repair manual (phn...fjsjjekdkme
The document provides instructions for disassembling and assembling the transmission oil pump and relief valve (transmission hydraulic control) for a Caterpillar 938G II wheel loader. It includes detailed steps and illustrations for removing parts like gears, bearings, seals and covers. Tools required are also listed. The document is from a Caterpillar service manual and aims to guide maintenance technicians in properly servicing these components.
Caterpillar cat 322 c l hydraulic excavator (prefix emr) service repair manua...yhfhjjkdksmme
The document provides instructions for removing and installing various engine components on a Caterpillar 322C L and 322C LN hydraulic excavator. It describes:
1. Removing the crankshaft vibration damper, pulley, and belt.
2. Removing the crankshaft front seal by drilling holes in it and pulling it out with a slide hammer tool.
3. Removing the front cover and housing by removing mounting bolts.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
The document provides instructions for removing and installing various engine components on a Caterpillar C9.3B industrial engine. It includes steps for removing and installing the crankshaft rear seal, flywheel housing, vibration damper and pulley, crankshaft front seal, front cover, and housing (front). Diagrams and part numbers for required tools are provided for each procedure. The document is part of a service manual for Caterpillar technicians repairing C9.3B engines.
Caterpillar cat 312 d excavator (prefix hcw) service repair manual (hcw00001 ...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fusjejfksemem
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and related components.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 324 d l excavator (prefix cjx) service repair manual (cjx0000...fjskekdmmem
The document provides instructions for removing and installing the crankshaft front seal of a C7 engine. It describes using a slide hammer puller and drill bit to remove the old seal and a front seal installer tool to press the new seal into place. The instructions should be followed after removing the vibration damper and pulley from the crankshaft. Proper cleaning and containment of fluids is emphasized.
Caterpillar cat 345 d l excavator (prefix byc) service repair manual (byc0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a 345D L Excavator powered by a C13 engine, including:
1. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, gears, bushings, bearings, and covers.
2. Detailed installation instructions are also provided, including proper tooling, torque specifications, and ensuring correct dimensions and alignments of components.
3. Removal and installation of the flywheel and rear crankshaft seal are also described following similar procedures.
Caterpillar cat d6 h track type tractor (prefix 8kb) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing the camshaft on a Caterpillar D6H track-type tractor. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. The camshaft is then removed and lubricated before being reinstalled along with checking timing marks to ensure correct installation.
Caterpillar cat 320 d rr excavator (prefix gmx) service repair manual (gmx000...fjkskedmme
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjskefksemer
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...gongfuao7509
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8usejkdmmd8i
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...9fiseookddk
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...8foskkdjdkdm3e
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 322 c l hydraulic excavator (prefix emr) service repair manua...yhfhjjkdksmme
The document provides instructions for removing and installing various engine components on a Caterpillar 322C L and 322C LN hydraulic excavator. It describes:
1. Removing the crankshaft vibration damper, pulley, and belt.
2. Removing the crankshaft front seal by drilling holes in it and pulling it out with a slide hammer tool.
3. Removing the front cover and housing by removing mounting bolts.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
The document provides instructions for removing and installing various engine components on a Caterpillar C9.3B industrial engine. It includes steps for removing and installing the crankshaft rear seal, flywheel housing, vibration damper and pulley, crankshaft front seal, front cover, and housing (front). Diagrams and part numbers for required tools are provided for each procedure. The document is part of a service manual for Caterpillar technicians repairing C9.3B engines.
Caterpillar cat 312 d excavator (prefix hcw) service repair manual (hcw00001 ...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fusjejfksemem
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and related components.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 324 d l excavator (prefix cjx) service repair manual (cjx0000...fjskekdmmem
The document provides instructions for removing and installing the crankshaft front seal of a C7 engine. It describes using a slide hammer puller and drill bit to remove the old seal and a front seal installer tool to press the new seal into place. The instructions should be followed after removing the vibration damper and pulley from the crankshaft. Proper cleaning and containment of fluids is emphasized.
Caterpillar cat 345 d l excavator (prefix byc) service repair manual (byc0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a 345D L Excavator powered by a C13 engine, including:
1. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, gears, bushings, bearings, and covers.
2. Detailed installation instructions are also provided, including proper tooling, torque specifications, and ensuring correct dimensions and alignments of components.
3. Removal and installation of the flywheel and rear crankshaft seal are also described following similar procedures.
Caterpillar cat d6 h track type tractor (prefix 8kb) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing the camshaft on a Caterpillar D6H track-type tractor. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. The camshaft is then removed and lubricated before being reinstalled along with checking timing marks to ensure correct installation.
Caterpillar cat 320 d rr excavator (prefix gmx) service repair manual (gmx000...fjkskedmme
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjskefksemer
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...gongfuao7509
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8usejkdmmd8i
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...9fiseookddk
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...8foskkdjdkdm3e
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists any required tools. Safety notices are also provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the specific section of the document for full instructions.
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor and flywheel first. Then a lifting device and link bracket are used to remove bolts securing the housing. The housing weighs approximately 29 kg and is removed along with the gasket. A driver group tool is used to remove the oil seal from the housing. Reinstallation involves installing a new gasket and oil seal then securing the housing with bolts and washers.
The document provides instructions for removing and installing a flywheel housing on an excavator. Key steps include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Lifting the flywheel housing off using tooling and a lifting device, as it weighs approximately 29 kg.
3. Removing the gasket between the flywheel housing and cylinder block.
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
- Removing the crankshaft pulley using a combination puller
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• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
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Sign up on https://profilesmes.online/welcome/
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2. Generate revenue
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Women and Youth are encouraged to apply even if you don't fall in those sectors.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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20. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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21. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 2 09:12:35 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR MGG
Configuration: 320D & 320D L Excavators MGG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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23. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 2 09:13:31 UTC+0800 2020
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