This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. It describes 31 steps to disassemble the gears which include removing speed sensors, bolts, bearing assemblies, seals, and individual gear components. It then lists 29 steps for reassembling the gears in reverse order, noting the importance of cleanliness and applying specified torques. Required tools are listed for both disassembly and assembly.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...fujsejfjksekkkm
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. The disassembly procedure involves removing 31 individual parts from the output transfer gear housing using various tools. The assembly procedure describes assembling the parts in reverse order and includes steps for adjusting bearing end play using shims. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...jfjkskefmsmem
The document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. It describes 32 steps to disassemble the various components, including removing bolts, bearings, seals, and gears. It then lists 14 steps for reassembling the components, including installing new seals, bearings, gears, and fasteners. Proper cleaning and lubrication of parts is emphasized. Required tools are listed.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...fjjskekdmnsme
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. It describes 32 steps to disassemble the gears, housing, shafts, seals, and bearings. It then describes 28 steps for assembly, including pressing components, installing seals and shims, and adjusting bearing end play within a specified range. Proper cleaning, heating of bearings, and use of lubricants are emphasized throughout.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. The disassembly procedure involves removing 31 individual parts from the output transfer gear housing using various tools. The assembly procedure describes assembling the parts in reverse order and includes steps for adjusting bearing end play using shims. Proper cleaning and lubrication of parts is emphasized throughout.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. The 3-step process includes:
1) Separating the transmission from other components using specialized tools.
2) Removing internal transmission components like gears, plates, and shafts through a series of 30 steps involving specialized tools.
3) Disassembling the final housing piece which contains additional clutch components. Precautions are provided due to component weights and spring forces.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...fujsejfjksekkkm
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. The disassembly procedure involves removing 31 individual parts from the output transfer gear housing using various tools. The assembly procedure describes assembling the parts in reverse order and includes steps for adjusting bearing end play using shims. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...jfjkskefmsmem
The document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. It describes 32 steps to disassemble the various components, including removing bolts, bearings, seals, and gears. It then lists 14 steps for reassembling the components, including installing new seals, bearings, gears, and fasteners. Proper cleaning and lubrication of parts is emphasized. Required tools are listed.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...fjjskekdmnsme
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. It describes 32 steps to disassemble the gears, housing, shafts, seals, and bearings. It then describes 28 steps for assembly, including pressing components, installing seals and shims, and adjusting bearing end play within a specified range. Proper cleaning, heating of bearings, and use of lubricants are emphasized throughout.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. The disassembly procedure involves removing 31 individual parts from the output transfer gear housing using various tools. The assembly procedure describes assembling the parts in reverse order and includes steps for adjusting bearing end play using shims. Proper cleaning and lubrication of parts is emphasized throughout.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. The 3-step process includes:
1) Separating the transmission from other components using specialized tools.
2) Removing internal transmission components like gears, plates, and shafts through a series of 30 steps involving specialized tools.
3) Disassembling the final housing piece which contains additional clutch components. Precautions are provided due to component weights and spring forces.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
Caterpillar cat 966 f wheel loader (prefix 8bg) service repair manual (8bg000...dikdkskmmdm
The document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the various components of the torque converter including removing housing bolts, gears, bearings, seals, and other parts. It then describes 13 steps for reassembling the components in reverse order, making sure to align dowels, heat treat parts as needed, and apply the correct torques when tightening bolts. Tools including link brackets, drivers, and pliers are required for some steps.
Caterpillar cat 966 f wheel loader (prefix 8bg) service repair manual (8bg000...fjjskkemsmee
This document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the torque converter by removing components like housing bolts, gears, bearings, seals and shafts. It then describes 26 steps for reassembling the torque converter by reversing the disassembly steps and ensuring proper alignment of components. Tools required include link brackets, drivers and pliers.
The document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the various components of the torque converter including removing housing bolts, gears, bearings, seals, and other parts. It then describes 26 steps for reassembling the torque converter components in reverse order, noting specific alignment and torque specifications. The overall document provides detailed technical instructions for maintenance personnel to fully disassemble and reassemble the machine's torque converter.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation include roller bearings, locating dowels, and retaining rings.
1) The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2) It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3) Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly. Proper alignment of locating dowels and notches in bearings is important when reassembling.
The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It details 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then details 22 steps for reassembly, showing how to install the components in reverse order and noting alignment of parts and proper torque for bolts. Tools required include link brackets, eyebolts, retaining ring pliers, and Loctite.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It details 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then details 22 steps for reassembly, showing how to install the components in reverse order and noting alignment of parts and proper torque for bolts. Tools required include link brackets, eyebolts, retaining ring pliers, and Loctite.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1) The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2) It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3) Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
This document provides instructions for disassembling and assembling the torque converter of a 962G wheel loader. It describes 40 steps to disassemble the various components of the torque converter including the housing, pump, gears, shafts, bearings and seals. It then describes 28 steps for reassembling the components in reverse order, noting the proper alignment and torque specifications for each fastener. Tools required include link brackets, eyebolts and retaining ring pliers.
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This document provides safety precautions for maintenance and repair of a crawler loader. It outlines general safety rules including wearing protective equipment, using the correct tools, blocking moving parts, and stopping the engine before performing maintenance. Specific cautions are given for working on hydraulic units, removing piping, and handling seals. Tightening torques are also addressed. Maintainers should carefully follow these safety guidelines to avoid injury when servicing the machine.
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JCB 1CX (series 1) Backhoe Loader Service Repair Manual SN751600 and up.pdfudjkskmdm4e
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This service manual provides information on routine maintenance procedures for a JCB 4DX backhoe loader, including:
1. Greasing procedures for the loader arms, backhoe, front and rear axles, propshafts, clam shovel, and other components at regular intervals.
2. Procedures for cleaning the pre-cleaner and replacing the engine air filter elements.
3. Checking engine oil levels and changing the engine oil and filter.
4. Inspecting and adjusting tension on the fan belt as needed.
5. Additional sections cover coolant types, engine preservation when idle, oiling control levers, and other maintenance tasks.
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This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
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This document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the torque converter by removing components like housing bolts, gears, bearings, seals and shafts. It then describes 26 steps for reassembling the torque converter by reversing the disassembly steps and ensuring proper alignment of components. Tools required include link brackets, drivers and pliers.
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1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation include roller bearings, locating dowels, and retaining rings.
1) The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2) It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3) Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly. Proper alignment of locating dowels and notches in bearings is important when reassembling.
The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It details 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then details 22 steps for reassembly, showing how to install the components in reverse order and noting alignment of parts and proper torque for bolts. Tools required include link brackets, eyebolts, retaining ring pliers, and Loctite.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It details 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then details 22 steps for reassembly, showing how to install the components in reverse order and noting alignment of parts and proper torque for bolts. Tools required include link brackets, eyebolts, retaining ring pliers, and Loctite.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1) The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2) It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3) Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
This document provides instructions for disassembling and assembling the torque converter of a 962G wheel loader. It describes 40 steps to disassemble the various components of the torque converter including the housing, pump, gears, shafts, bearings and seals. It then describes 28 steps for reassembling the components in reverse order, noting the proper alignment and torque specifications for each fastener. Tools required include link brackets, eyebolts and retaining ring pliers.
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JCB JS200JS210JS220 Tracked Excavator Service Repair Manual SN 01782453 to 01...udjkskmdm4e
This document is a service manual section that provides general information for servicing JCB tracked excavators, including the JS auto range. It contains sections on general information, care and safety, routine maintenance, and sections covering specific components like the body, electrics, hydraulics, transmission, tracks, and engine. The general information section provides details on identifying machines, torque settings, service tools, consumables, and definitions. It is designed to help JCB service engineers safely maintain and repair the excavators.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 4PW
Configuration: 962G Wheel Loader 4PW00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train
Media Number -SENR1381-10 Publication Date -01/10/2007 Date Updated -25/10/2007
i00734834
Output Transfer Gears - Disassemble
SMCS - 3075-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-0520 Driver Group 1
1P-2322 Puller Assembly 1
B
8B-7556 Adapter 2
8B-7548 Push-Puller 1
8B-7560 Step Plate 1
8H-0684 Ratchet Box Wrench 1
C 8B-7551 Bearing Puller Attachment 1
Start By:
A. Separate the output transfer gears from the transmission planetary group. Refer to
Disassembly and Assembly, "Transmission from Output Transfer Gears - Separate".
Note: Cleanliness is an important factor. Before disassembly, the exterior of the case should be
thoroughly cleaned in order to prevent dirt and debris from entering the internal mechanism.
During disassembly, all parts should be thoroughly cleaned in cleaning fluid. Then allow the parts
to air dry. Wiping cloths or rags should not be used to dry the parts. Lint may be deposited on the
parts. This may cause later trouble.
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3. Illustration 1 g00332214
1. Remove speed sensors (1) .
Illustration 2 g00332215
Note: Keep the shim pack together for assembly purposes.
2. Remove bolts (2). Use two forcing screws of a suitable size to remove bearing cage
assembly (3) and the shim pack.
3. Remove the lip seal, the O-ring seal and the bearing cup from bearing cage assembly (3) .
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4. Illustration 3 g00332234
4. Put the output transfer gear group on wood blocks, as shown. The weight of the output
transfer gear group is 231 kg (510 lb).
5. Remove lifting eye bracket (4) .
Illustration 4 g00332254
6. Remove bolts (5) that hold bearing cage assembly (6) to the housing.
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5. Illustration 5 g00332255
7. Use two 3/8" - 16 NC forcing screws (7) to remove bearing cage assembly (6) from the
housing.
Note: Keep the shim pack together for assembly purposes.
8. Remove shim pack (8) .
Illustration 6 g00332256
9. Remove bearing cup (9) and O-ring seal (10) from bearing cage assembly (6) .
Illustration 7 g00332257
10. Fasten a suitable lifting sling and a hoist to input transfer gear (11). Use a hoist to remove
input transfer gear (11). The weight of the input transfer gear is 23 kg (50 lb).
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6. Illustration 8 g00332258
11. Use Tooling (A) to remove bearing cone (12). Repeat this step for the opposite side of the
input transfer gear.
Illustration 9 g00332259
12. Remove bearing cup (13) from the output transfer gear housing.
Illustration 10 g00332537
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7. 13. Remove spacer (14) from the output shaft.
Illustration 11 g00332260
14. Put the output transfer gear group in a vertical position, as shown.
15. Remove bolt (15) and yoke retainer (16) from the output shaft.
Illustration 12 g00332261
16. Remove yoke assembly (17) from the output shaft.
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8. Illustration 13 g00332262
17. Remove bolts (18) .
Illustration 14 g00332263
18. Use two 3/8" - 16 NC forcing screws to remove bearing cage assembly (19) from the output
transfer gear housing.
Illustration 15 g00332264
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9. 19. Remove bearing cage assembly (19) .
Illustration 16 g00332266
20. Remove lip seal (20) from the bearing cage assembly.
Illustration 17 g00332268
21. Remove bearing cup (21) and O-ring seal (22) from the bearing cage assembly.
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10. Illustration 18 g00332269
22. Use a hoist and a suitable lifting sling to hold output transfer gear (23) in position.
23. Use Tooling (B) to push output shaft (25) from transfer gear (23) and from bearing cone
(24) .
24. Remove transfer gear (23) from output shaft (25) .
Illustration 19 g00332271
25. Remove output shaft (25) and bearing cone (24) from the output transfer gear housing.
Illustration 20 g00332272
Note: The output shaft is free to fall when the bearing cone is removed.
26. Use a press and Tooling (C) to push the output shaft from bearing cone (24) .
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11. Illustration 21 g00332274
27. Remove transfer gear (23) from the output transfer gear housing.
Illustration 22 g00332275
28. Remove bolts (26) and cover (27) from the output transfer gear housing.
Illustration 23 g00333661
29. Remove O-ring seal (28) from cover (27) .
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12. Illustration 24 g00332278
30. Remove suction screen (30) and screen tube assembly (29) .
Illustration 25 g00332280
31. Separate suction screen (30) from screen tube assembly (29) .
32. Remove magnet assembly (31) from screen tube assembly (29) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 28 16:50:36 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 4PW
Configuration: 962G Wheel Loader 4PW00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train
Media Number -SENR1381-10 Publication Date -01/10/2007 Date Updated -25/10/2007
i06502801
Output Transfer Gears - Assemble
SMCS - 3075-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
B 8T-5096 Dial Indicator Gp 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly
cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be
used to dry parts. Lint may be deposited on the parts. This may cause later trouble. Inspect
all parts. If any parts are worn or damaged, use new parts for replacement.
Illustration 1 g00332280
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14. 1. Make sure that magnet assembly (31) is in position on the screen tube assembly (29).
2. Install screen tube assembly (29) in suction screen (30).
Illustration 2 g00333658
3. Install screen tube assembly (29) and suction screen (30) in the output transfer gear housing.
Illustration 3 g00333661
4. Install O-ring seal (28) on cover (27). Apply clean oil on O-ring seal (28).
Illustration 4 g00332275
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15. 5. Install cover (27) and bolts (26).
Illustration 5 g00334038
6. Install output transfer gear (23) in the output transfer gear housing, as shown.
Illustration 6 g00334039
7. Heat bearing cone (24) to a maximum temperature of 135°C (275°F). Install bearing cone
(24) on output shaft (25). Make sure that the bearing cone contacts the mating surface.
8. Lift transfer gear (23) in order to align the bore with the output shaft. Install output shaft
(25).
9. Heat bearing cone (24) to a maximum temperature of 135°C (275°F). Install bearing cone
(24) on the opposite end of output shaft (25). Make sure that the bearing cone contacts the
mating surface.
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16. Illustration 7 g00332268
10. Lower the temperature of bearing cup (21). Install bearing cup (21) in bearing cage
assembly (19).
11. Install O-ring seal (22) on bearing cage assembly (19).
Illustration 8 g00334040
12. Apply 7M-7260 Liquid Gasket to the seal bore. Allow the liquid gasket to dry. Use Tooling
(A) to install the lip seal in bearing cage assembly (19).
Illustration 9 g00334041
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17. Illustration 10 g00332262
13. Apply clean transmission oil to O-ring seal (22). Install bearing cage assembly (19). Install
bolts (18). The torque for bolts (18) is 60 ± 12 N·m (44 ± 9 lb ft).
14. Repeat Steps 10 through 12 in order to assemble bearing cage assembly (3).
Illustration 11 g00332537
15. Install spacer (14) on the output shaft.
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18. Illustration 12 g00334158
Note: The bearing axis must be vertical for correct end play adjustment.
16. Use a 0.038 mm (0.0015 inch) shim or a standard feeler gauge to ensure that the bearing
cups and the bearing cones are seated in the housing.
Note: Do not install the O-ring seal or the shims at this time.
17. Use two cage bolts (2) in order to install bearing cage assembly (3). The cage bolts are
separated by 180 degrees.
18. Tighten two cage bolts (2) to a torque of 1.7 N·m (15 lb in).
19. Turn output shaft (25) for at least three revolutions in order to seat the bearings.
20. Tighten two cage bolts (2) to a torque of 3.4 N·m (30 lb in).
21. Turn output shaft (25) for at least three revolutions in order to seat the bearings.
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19. 22. Tighten two cage bolts (2) again to a torque of 3.4 N·m (30 lb in).
23. Measure the gap between the case and bearing cage assembly (3) at two cage bolts (2).
Perform the measurement between the outside diameter of the flange and the cage bolts.
24. Average the two measurements from Step 23. Add 0.23 mm (0.009 inch) to the average.
This result is the required thickness of the shims.
25. Remove bearing cage assembly (3). Install the O-ring seal on bearing cage assembly (3).
Apply clean transmission oil to the O-ring seal. Install bearing cage assembly (3) with the
required shims from Step 24. Install cage bolts (2). The torque for cage bolts (2) is
60 ± 12 N·m (44 ± 9 lb ft).
26. Use Tooling (B) to measure the bearing end play. If the bearing end play is less than
0.05 mm (0.002 inch), add shims. If the bearing end play is more than .11 mm (0.004 inch),
remove shims.
Illustration 13 g00332261
27. Install yoke assembly (17).
Illustration 14 g00332260
28. Install yoke retainer (16) and bolt (15) on the output shaft. The torque for bolt (15) is
240 ± 40 N·m (177 ± 30 lb ft).
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20. Illustration 15 g00332259
29. Lower the temperature of bearing cup (13). Install bearing cup (13) in the output transfer
gear housing.
Illustration 16 g00334223
30. Heat bearing cones (12) to a maximum temperature of 135°C (275°F). Install one bearing
cone (12) on each side of input transfer gear (11).
Illustration 17 g00334227
31. Install input transfer gear (11), as shown.
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21. Illustration 18 g00332256
32. Lower the temperature of bearing cup (9). Install bearing cup (9) in bearing cage assembly
(6). Do not install O-ring seal (10) at this time.
Illustration 19 g00334230
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22. Note: The bearing axis must be vertical for correct end play adjustment.
33. Use a 0.038 mm (0.0015 inch) shim or a standard feeler gauge to ensure that the bearing
cups and the bearing cones are seated in the housing.
Note: Do not install the O-ring seal or the shims at this time.
34. Use two cage bolts (5) in order to install bearing cage assembly (6). The cage bolts are
separated by 180 degrees.
35. Tighten two cage bolts (5) to a torque of 1.7 N·m (15 lb in).
36. Turn input transfer gear (11) for at least three revolutions in order to seat the bearings.
37. Tighten two cage bolts (5) to a torque of 3.4 N·m (30 lb in).
38. Turn input transfer gear (11) for at least three revolutions in order to seat the bearings.
39. Tighten two cage bolts (5) again to a torque of 3.4 N·m (30 lb in).
40. Measure the gap between the case and bearing cage assembly (6) at two cage bolts (5).
Perform the measurement between the outside diameter of the flange and the cage bolts.
41. Average the two measurements from Step 40. Add 0.23 mm (0.009 inch) to the average.
This result is the required thickness of the shims.
42. Remove bearing cage assembly (6). Install the O-ring seal on bearing cage assembly (5).
Apply clean transmission oil to the O-ring seal. Install bearing cage assembly (6) with the
required shims from Step 41. Install cage bolts (5). The torque for cage bolts (5) is
60 ± 12 N·m (44 ± 9 lb ft).
43. Use Tooling (B) to measure the bearing end play. If the bearing end play is less than
0.05 mm (0.002 inch), add shims. If the bearing end play is more than 0.15 mm
(0.006 inch), remove shims.
Illustration 20 g00332234
44. Install lifting eye bracket (4).
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23. Illustration 21 g00332214
45. Use the following procedure to install speed sensors (1):
a. Align the gear tooth with the center of the hole for the transmission speed sensor.
b. Apply 5P-3413 Pipe Sealant to the threads of the sensor. Install the sensor. Screw the
sensor inward until the sensor contacts the gear tooth.
c. Back off the sensor by 1/2 turn. Tighten the adjustment locknut. The torque for the
adjustment locknut is 25 ± 5 N·m (18 ± 4 lb ft).
Note: Do not allow the sensor to turn as the adjustment locknut is tightened.
End By:
a. Connect the output transfer gears to the transmission planetary group. Refer to Disassembly
and Assembly, "Transmission to Output Transfer Gears - Connect".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 28 16:51:35 UTC+0800 2020
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24. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 4PW
Configuration: 962G Wheel Loader 4PW00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train
Media Number -SENR1381-10 Publication Date -01/10/2007 Date Updated -25/10/2007
i00732414
Transmission to Output Transfer Gears - Connect
SMCS - 3002-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Illustration 1 g00336158
1. Use a hoist to install the transmission planetary group on the output transfer gear case. The
weight of the transmission planetary group is 545 kg (1200 lb).
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 2 g00326944
2. Install O-ring seal (3) .
3. Remove Tooling (A) from the transmission planetary group.
Illustration 3 g00326943
4. Install drain tube assembly (2) and bolts (1) .
End By: Connect the torque converter to the transmission. Refer to Disassembly and Assembly,
"Torque Converter to Transmission, Output Transfer Gears - Connect".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 28 16:52:34 UTC+0800 2020
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27. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 4PW
Configuration: 962G Wheel Loader 4PW00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train
Media Number -SENR1381-10 Publication Date -01/10/2007 Date Updated -25/10/2007
i01624201
Torque Converter to Transmission, Output Transfer Gears -
Connect
SMCS - 3003-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
Note: Check the condition of all parts. If any parts are worn or damaged, use new parts for
replacement.
Illustration 1 g00335880
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28. 1. Install the O-ring seal on the transmission housing. Apply clean power train oil on the O-
ring seal.
2. Use a suitable hoist in order to install torque converter assembly (12) on the transmission
planetary group. The weight of the torque converter assembly is 159 kg (350 lb).
Illustration 2 g00317628
3. Install bolts (14) that hold torque converter assembly (12) to the transmission planetary
group. The torque for bolts (14) is 120 ± 20 N·m (90 ± 15 lb ft).
Illustration 3 g00335879
4. Put the torque converter, the transmission and the output gears in a horizontal position on
wood blocks.
5. Remove bolts (13) that hold torque converter assembly (12) to the transmission planetary
group. The torque for bolts (13) is 120 ± 20 N·m (90 ± 15 lb ft).
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