The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It details 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then details 22 steps for reassembly, showing how to install the components in reverse order and noting alignment of parts and proper torque for bolts. Tools required include link brackets, eyebolts, retaining ring pliers, and Loctite.
This document provides instructions for disassembling and assembling the torque converter of a 962G wheel loader. It describes 40 steps to disassemble the various components of the torque converter including the housing, pump, gears, shafts, bearings and seals. It then describes 28 steps for reassembling the components in reverse order, noting the proper alignment and torque specifications for each fastener. Tools required include link brackets, eyebolts and retaining ring pliers.
This document provides assembly instructions for a torque converter in a 962G wheel loader. It outlines 40 steps to disassemble the torque converter into its individual components and 29 steps to reassemble it. Key components that are removed and installed include the torque converter housing, various gears, bearings, seals, and fasteners. Special tools are required for tasks like removing retaining rings.
This document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It describes 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then describes 18 steps for reassembly, showing how to install these same components in reverse order, like installing bearings, seals, gears, shafts, housing, and bolts, while applying loctite and torquing bolts to specifications. Tools required are also listed.
This document provides instructions for disassembling and assembling the torque converter of a 962G wheel loader. It describes 40 steps to disassemble the various components of the torque converter including the housing, pump, gears, shafts, bearings and seals. It then describes 28 steps for reassembling the components in reverse order, noting the proper alignment and torque specifications for the fasteners. Tools required include link brackets, eyebolts and retaining ring pliers.
Caterpillar cat 962 g wheel loader (prefix 6ew) service repair manual (6ew000...jfjkskefmsmem
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 962G wheel loader. It describes 40 steps to disassemble the torque converter by removing components like the transmission oil pump, speed sensor, bolts, gears, bearings, seals, and shafts. It then describes 28 steps for reassembling the torque converter by reversing the disassembly process and noting proper alignment of parts, use of threadlocker, and torque specifications for fasteners. The overall document provides very detailed technical instructions for taking apart and rebuilding the wheel loader's torque converter.
Caterpillar cat 962 g wheel loader (prefix 6ew) service repair manual (6ew000...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 962G wheel loader. It describes 40 steps to disassemble the torque converter by removing components like the transmission oil pump, speed sensor, bolts, gears, bearings, seals, and shafts. It then describes 28 steps for reassembling the torque converter by reversing the disassembly process and noting proper alignment of parts, use of threadlocker, and torque specifications for fasteners. The overall document is a service repair manual for maintenance technicians to service the machine's powertrain.
Caterpillar cat 962 g wheel loader (prefix 6ew) service repair manual (6ew000...fujsejfjksekkkm
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It lists 39 steps for disassembly and 40 steps for assembly, showing illustrations and required tools for each step.
3. The steps include removing components like the transmission oil pump, torque converter speed sensor, bolts, gears, bearings, seals, and installing them in reverse order.
Caterpillar cat 962 g wheel loader (prefix 6ew) service repair manual (6ew000...fjjskekdmnsme
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It lists 39 steps for disassembly and 40 steps for assembly, showing illustrations and required tools for each step.
3. The steps include removing components like the transmission oil pump, torque converter speed sensor, bolts, gears, bearings, seals, and installing them in reverse order.
This document provides instructions for disassembling and assembling the torque converter of a 962G wheel loader. It describes 40 steps to disassemble the various components of the torque converter including the housing, pump, gears, shafts, bearings and seals. It then describes 28 steps for reassembling the components in reverse order, noting the proper alignment and torque specifications for each fastener. Tools required include link brackets, eyebolts and retaining ring pliers.
This document provides assembly instructions for a torque converter in a 962G wheel loader. It outlines 40 steps to disassemble the torque converter into its individual components and 29 steps to reassemble it. Key components that are removed and installed include the torque converter housing, various gears, bearings, seals, and fasteners. Special tools are required for tasks like removing retaining rings.
This document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It describes 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then describes 18 steps for reassembly, showing how to install these same components in reverse order, like installing bearings, seals, gears, shafts, housing, and bolts, while applying loctite and torquing bolts to specifications. Tools required are also listed.
This document provides instructions for disassembling and assembling the torque converter of a 962G wheel loader. It describes 40 steps to disassemble the various components of the torque converter including the housing, pump, gears, shafts, bearings and seals. It then describes 28 steps for reassembling the components in reverse order, noting the proper alignment and torque specifications for the fasteners. Tools required include link brackets, eyebolts and retaining ring pliers.
Caterpillar cat 962 g wheel loader (prefix 6ew) service repair manual (6ew000...jfjkskefmsmem
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 962G wheel loader. It describes 40 steps to disassemble the torque converter by removing components like the transmission oil pump, speed sensor, bolts, gears, bearings, seals, and shafts. It then describes 28 steps for reassembling the torque converter by reversing the disassembly process and noting proper alignment of parts, use of threadlocker, and torque specifications for fasteners. The overall document provides very detailed technical instructions for taking apart and rebuilding the wheel loader's torque converter.
Caterpillar cat 962 g wheel loader (prefix 6ew) service repair manual (6ew000...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 962G wheel loader. It describes 40 steps to disassemble the torque converter by removing components like the transmission oil pump, speed sensor, bolts, gears, bearings, seals, and shafts. It then describes 28 steps for reassembling the torque converter by reversing the disassembly process and noting proper alignment of parts, use of threadlocker, and torque specifications for fasteners. The overall document is a service repair manual for maintenance technicians to service the machine's powertrain.
Caterpillar cat 962 g wheel loader (prefix 6ew) service repair manual (6ew000...fujsejfjksekkkm
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It lists 39 steps for disassembly and 40 steps for assembly, showing illustrations and required tools for each step.
3. The steps include removing components like the transmission oil pump, torque converter speed sensor, bolts, gears, bearings, seals, and installing them in reverse order.
Caterpillar cat 962 g wheel loader (prefix 6ew) service repair manual (6ew000...fjjskekdmnsme
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It lists 39 steps for disassembly and 40 steps for assembly, showing illustrations and required tools for each step.
3. The steps include removing components like the transmission oil pump, torque converter speed sensor, bolts, gears, bearings, seals, and installing them in reverse order.
The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
3) Connecting electrical harnesses, solenoids, and hydraulic lines to complete the installation.
This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER model. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions with illustrations for assembling the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). Proper compression of springs and installation of seals, bearings, gears and other parts is described.
This document provides instructions for removing and installing a hydraulic tank on a 430F Backhoe Loader. The removal procedure involves disconnecting hoses and clamps connecting the tank to other components, and removing bolts to detach the tank assembly. Components like a strainer and gauge are also removed from the tank. The installation procedure is the reverse of removal.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
This document provides instructions for disassembling and removing the transmission from a 432F2 backhoe loader. It describes:
1) Positioning jack stands and support tubes to lift the front and rear of the machine, draining the transmission fluid.
2) Removing mounting bolts, brackets and hoses to separate the transmission from the engine and rear axle housing.
3) Using overhead lift equipment to remove the transmission once it is fully separated from the machine.
The document provides instructions for disassembling and removing various components of a 432F2 backhoe loader, including the axle housing, brake assembly, differential and bevel gear, solenoid valve, and releasing system pressure. Key steps include using various tools to remove bearings, gears, pins, seals, and other parts. Precautions are outlined for releasing spring pressure safely.
This document provides disassembly instructions for the transmission of a 432E Backhoe Loader. It lists required tools and outlines 14 steps to fully disassemble the transmission. These include removing various gears, shafts, seals, bearings and other components from the front output shaft, rear output shaft, countershaft, idler shaft, and input shaft. Special care and tools are noted for removing springs and releasing pressurized components. The goal is to break down the transmission into its core individual parts for maintenance or replacement.
The document provides instructions for removing and disassembling the transmission of a 432D backhoe loader. It lists the required tools and gives step-by-step instructions to drain the transmission oil, remove mounting bolts, disconnect electrical connectors, and use lifting tools to safely remove the transmission. Cleanliness is emphasized when disassembling internal components to prevent dirt contamination.
This document provides instructions for removing and installing an engine on a 432E Backhoe Loader. It outlines 50 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses and hoses, and removing mounting hardware. Tools required are listed. To install the engine, the 50 removal steps are reversed, taking care when connecting wiring harnesses and positioning mounting bolts. Proper lifting equipment is needed due to the engine weighing approximately 454 kg.
The document provides instructions for removing an engine oil cooler from a 432D BACKHOE LOADER, which includes draining fluids, removing housing bolts and seals, and removing the oil cooler. It then provides instructions for installing a new oil cooler, which includes cleaning surfaces, installing new seals and bolts, and refilling fluids. Separate instructions are given for removing and installing an engine oil relief valve.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes removing manifold bolts and nuts, removing gaskets, cleaning parts, installing new gaskets, reinstalling manifolds and tightening bolts or nuts to the specified torque for both type 1, type 2 and 7BJ engines. The document is from the Caterpillar Service Information System and provides detailed step-by-step instructions and illustrations for mechanics performing maintenance on Caterpillar equipment.
The document provides instructions for removing and installing a crankshaft rear seal and flywheel housing on a Caterpillar 430F2 backhoe loader. It describes using various tools to remove torx screws and seals, cleaning parts, installing a new seal with a plastic sleeve, and tightening bolts to specified torques. The instructions are part of a service manual for maintenance and repair of engine components.
This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 430F2 backhoe loader with a C4.4 engine. It outlines the necessary tools and describes a 7 step process for removal and a 9 step process for installation. Safety notices are included to keep parts clean and prevent damage during the procedure.
This document provides instructions for removing and installing a hydraulic tank on a 430F backhoe loader. The removal procedure involves disconnecting hoses from the tank, removing clamps, and taking out bolts to detach the tank assembly. Components like a strainer and gauge are then removed from the tank. Reinstallation involves reversing these steps and reattaching all hoses, clamps, and bolts.
This document provides instructions for removing and installing the front gear group of a C4.4 engine. The procedure involves:
1. Locking the crankshaft and camshaft in position using timing pins.
2. Marking the gears to ensure proper reinstallation.
3. Removing the fuel pump, camshaft, and idler gears.
4. Cleaning and inspecting the gear components.
5. Reinstalling the gears, ensuring proper timing and backlash measurements.
The document provides instructions for disassembling and assembling the direct drive transmission of a 430E Backhoe Loader. It lists required tools and gives step-by-step instructions to remove components such as gears, bearings, seals, and shafts. It describes using various tools to press, pull, or remove parts. Reassembly is to be done in major components and with a focus on cleanliness.
The document provides instructions for removing a hydraulic tank from a 428E BACKHOE LOADER. It involves draining the hydraulic oil, removing various panels and covers, and disconnecting hoses and harnesses. Key steps include removing bolts and panels to access the tank, then disconnecting multiple hose assemblies and a harness connecting to the tank before it can be lifted out. The process requires draining fluid first and removes parts in a specific sequence for access.
This document provides instructions for removing and installing various components of a Caterpillar 3054C diesel engine, including:
- Lifter group removal and installation
- Camshaft removal and installation
- Camshaft bearing removal and installation
- Engine oil pan removal and installation
The summaries include detailed step-by-step instructions, required tools, safety notices, and references to other relevant sections for complete disassembly and reassembly. Precautions are outlined to prevent contamination and damage to parts.
This document provides instructions for removing and installing fuel injection nozzles and the fuel injection pump on a Caterpillar 3054 engine. It describes in detail:
- Removing fuel injection lines before removing nozzles or pump
- Using timing pins to ensure proper alignment when removing the pump
- Cleaning parts and applying anti-seize compound when installing nozzles
- Torque specifications for reinstalling nozzles and pump components
The document is from a service repair manual and contains detailed step-by-step instructions and illustrations for working on specific engine systems.
The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
3) Connecting electrical harnesses, solenoids, and hydraulic lines to complete the installation.
This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER model. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions with illustrations for assembling the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). Proper compression of springs and installation of seals, bearings, gears and other parts is described.
This document provides instructions for removing and installing a hydraulic tank on a 430F Backhoe Loader. The removal procedure involves disconnecting hoses and clamps connecting the tank to other components, and removing bolts to detach the tank assembly. Components like a strainer and gauge are also removed from the tank. The installation procedure is the reverse of removal.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
This document provides instructions for disassembling and removing the transmission from a 432F2 backhoe loader. It describes:
1) Positioning jack stands and support tubes to lift the front and rear of the machine, draining the transmission fluid.
2) Removing mounting bolts, brackets and hoses to separate the transmission from the engine and rear axle housing.
3) Using overhead lift equipment to remove the transmission once it is fully separated from the machine.
The document provides instructions for disassembling and removing various components of a 432F2 backhoe loader, including the axle housing, brake assembly, differential and bevel gear, solenoid valve, and releasing system pressure. Key steps include using various tools to remove bearings, gears, pins, seals, and other parts. Precautions are outlined for releasing spring pressure safely.
This document provides disassembly instructions for the transmission of a 432E Backhoe Loader. It lists required tools and outlines 14 steps to fully disassemble the transmission. These include removing various gears, shafts, seals, bearings and other components from the front output shaft, rear output shaft, countershaft, idler shaft, and input shaft. Special care and tools are noted for removing springs and releasing pressurized components. The goal is to break down the transmission into its core individual parts for maintenance or replacement.
The document provides instructions for removing and disassembling the transmission of a 432D backhoe loader. It lists the required tools and gives step-by-step instructions to drain the transmission oil, remove mounting bolts, disconnect electrical connectors, and use lifting tools to safely remove the transmission. Cleanliness is emphasized when disassembling internal components to prevent dirt contamination.
This document provides instructions for removing and installing an engine on a 432E Backhoe Loader. It outlines 50 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses and hoses, and removing mounting hardware. Tools required are listed. To install the engine, the 50 removal steps are reversed, taking care when connecting wiring harnesses and positioning mounting bolts. Proper lifting equipment is needed due to the engine weighing approximately 454 kg.
The document provides instructions for removing an engine oil cooler from a 432D BACKHOE LOADER, which includes draining fluids, removing housing bolts and seals, and removing the oil cooler. It then provides instructions for installing a new oil cooler, which includes cleaning surfaces, installing new seals and bolts, and refilling fluids. Separate instructions are given for removing and installing an engine oil relief valve.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes removing manifold bolts and nuts, removing gaskets, cleaning parts, installing new gaskets, reinstalling manifolds and tightening bolts or nuts to the specified torque for both type 1, type 2 and 7BJ engines. The document is from the Caterpillar Service Information System and provides detailed step-by-step instructions and illustrations for mechanics performing maintenance on Caterpillar equipment.
The document provides instructions for removing and installing a crankshaft rear seal and flywheel housing on a Caterpillar 430F2 backhoe loader. It describes using various tools to remove torx screws and seals, cleaning parts, installing a new seal with a plastic sleeve, and tightening bolts to specified torques. The instructions are part of a service manual for maintenance and repair of engine components.
This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 430F2 backhoe loader with a C4.4 engine. It outlines the necessary tools and describes a 7 step process for removal and a 9 step process for installation. Safety notices are included to keep parts clean and prevent damage during the procedure.
This document provides instructions for removing and installing a hydraulic tank on a 430F backhoe loader. The removal procedure involves disconnecting hoses from the tank, removing clamps, and taking out bolts to detach the tank assembly. Components like a strainer and gauge are then removed from the tank. Reinstallation involves reversing these steps and reattaching all hoses, clamps, and bolts.
This document provides instructions for removing and installing the front gear group of a C4.4 engine. The procedure involves:
1. Locking the crankshaft and camshaft in position using timing pins.
2. Marking the gears to ensure proper reinstallation.
3. Removing the fuel pump, camshaft, and idler gears.
4. Cleaning and inspecting the gear components.
5. Reinstalling the gears, ensuring proper timing and backlash measurements.
The document provides instructions for disassembling and assembling the direct drive transmission of a 430E Backhoe Loader. It lists required tools and gives step-by-step instructions to remove components such as gears, bearings, seals, and shafts. It describes using various tools to press, pull, or remove parts. Reassembly is to be done in major components and with a focus on cleanliness.
The document provides instructions for removing a hydraulic tank from a 428E BACKHOE LOADER. It involves draining the hydraulic oil, removing various panels and covers, and disconnecting hoses and harnesses. Key steps include removing bolts and panels to access the tank, then disconnecting multiple hose assemblies and a harness connecting to the tank before it can be lifted out. The process requires draining fluid first and removes parts in a specific sequence for access.
This document provides instructions for removing and installing various components of a Caterpillar 3054C diesel engine, including:
- Lifter group removal and installation
- Camshaft removal and installation
- Camshaft bearing removal and installation
- Engine oil pan removal and installation
The summaries include detailed step-by-step instructions, required tools, safety notices, and references to other relevant sections for complete disassembly and reassembly. Precautions are outlined to prevent contamination and damage to parts.
This document provides instructions for removing and installing fuel injection nozzles and the fuel injection pump on a Caterpillar 3054 engine. It describes in detail:
- Removing fuel injection lines before removing nozzles or pump
- Using timing pins to ensure proper alignment when removing the pump
- Cleaning parts and applying anti-seize compound when installing nozzles
- Torque specifications for reinstalling nozzles and pump components
The document is from a service repair manual and contains detailed step-by-step instructions and illustrations for working on specific engine systems.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6EW
Configuration: 962G Wheel Loader 6EW00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train
Media Number -SENR1381-10 Publication Date -01/10/2007 Date Updated -25/10/2007
i05754103
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3940 Link Bracket 3
B 1P-7405 Eyebolt 2
C 2P-8312 Retaining Ring Pliers 1
Start By:
A. Separate the torque converter from the transmission and from the output gears. Refer to
Disassembly and Assembly, "Torque Converter from Transmission, Output Gears -
Separate".
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3. Illustration 1 g00319444
1. Use Tooling (A) and a suitable lifting device to place torque converter housing (1) onto
suitable cribbing, as shown.
Illustration 2 g00319445
2. Remove transmission oil pump (2) . Refer to Disassembly and Assembly, "Transmission Oil
Pump - Remove".
3. Remove bolt (3) and washer (4) .
Illustration 3 g00319447
4. Remove torque converter speed sensor (5) .
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4. Illustration 4 g00319448
5. Remove bolts (6) that hold the torque converter to the torque converter housing.
Illustration 5 g00319449
6. Remove bolts (7) and pump drive flange (8) .
Illustration 6 g00319450
7. Remove bolt (9) that holds shaft (10) to the torque converter housing.
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5. Illustration 7 g00319451
8. Install Tooling (B) in pump drive gear (11) .
9. Lift pump drive gear (11) and drive gear shaft (10) . Lift drive gear shaft (10) out of the
torque converter housing bore.
10. Place the assembly to one side of the torque converter housing bore. Make sure that drive
gear shaft (10) is not in the torque converter housing bore.
Illustration 8 g00319453
11. Remove Tooling (B) from pump drive gear (11) .
12. Remove drive gear shaft (10) from pump drive gear (11) .
13. Remove bearing (12) from pump drive gear (11) .
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6. Illustration 9 g03652939
14. Use Tooling (A) and a suitable lifting device to remove torque converter housing (1) . The
weight of torque converter housing (1) is approximately 113 kg (250 lb).
Illustration 10 g03652860
15. Turn torque converter housing (1) over to remove pump drive gear (11) .
Illustration 11 g00319455
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7. 16. Remove drive gear (13) .
Illustration 12 g00319456
17. Remove retaining ring (14) that holds output shaft (15) .
18. Use a soft faced hammer in order to free the bearing from the carrier assembly. Remove
output shaft (15) from the carrier assembly.
Illustration 13 g00319500
19. Remove seal ring (16) from output shaft (15) .
20. Use a suitable press to remove roller bearing (17) .
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8. Illustration 14 g00319458
21. Remove bolts (18) . Remove torque converter impeller (19) from the impeller housing.
Note: If the torque converter is equipped with a freewheel stator, continue with Steps 22
through 28.
Illustration 15 g00877132
22. Turn impeller (20) to the opposite side.
23. Remove retaining ring (21) and spacer (22) from carrier shaft (23) .
24. Remove stator (24) .
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9. Illustration 16 g00877125
25. Remove retaining ring (25) and washer (26) from stator (24) . Repeat the procedure for the
opposite side of stator (24) .
Illustration 17 g00877126
Note: If necessary, Raise the temperature of the stator to a maximum temperature of 135 °C
(275 °F) for approximately 15 minutes.
26. Remove bearing race (27) , freewheel rollers (28) , freewheel springs (29) , and freewheel
cam (30) from stator (24) .
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10. Illustration 18 g00877129
27. Remove spacer (31) from impeller (20) .
Illustration 19 g00877133
28. Use a press to remove carrier shaft (23) from impeller (20) .
Illustration 20 g00877250
29. Remove bolts (32) and drive gear (33) from the torque converter impeller.
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11. Illustration 21 g00877257
30. Remove roller bearing (34) from torque converter impeller (19) .
Illustration 22 g00877258
31. Remove seal ring (36) from carrier assembly (35) .
32. If necessary, remove locating dowel (37) .
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12. Illustration 23 g01146281
33. Remove ring (39A) . Remove retaining ring (38) and impeller cover (39) from impeller
housing (40) .
Illustration 24 g00877261
34. Use Tooling (C) in order to remove retaining ring (41) .
Illustration 25 g00877262
35. Remove bearing spacer (42) .
36. Remove O-ring seal (43) .
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13. Illustration 26 g00877263
37. Turn the impeller housing onto the opposite side. Remove turbine assembly (44) .
Illustration 27 g00877264
38. Remove bolts (45) . Separate turbine (46) from turbine hub assembly (47) .
39. If necessary, remove locating dowel (48) .
Illustration 28 g00877265
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14. 40. Remove roller bearing (49) from the impeller housing.
Copyright 1993 - 2020 Caterpillar Inc.
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15. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 6EW
Configuration: 962G Wheel Loader 6EW00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train
Media Number -SENR1381-10 Publication Date -01/10/2007 Date Updated -25/10/2007
i05754104
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3940 Link Bracket 3
B 1P-7405 Eyebolt 2
C 2P-8312 Pliers 1
D - Loctite 536 -
Illustration 1 g00877265
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16. Note: The notch on roller bearing (49) must be aligned with locating dowel (48) .
1. Install roller bearing (49) .
Illustration 2 g00877264
2. Install locating dowel (48) in turbine hub assembly (38) .
3. Install turbine hub assembly (47) to turbine (46) . Install bolts (45) . The torque for bolts
(45) is 60 ± 7 N·m (44 ± 5 lb ft).
Illustration 3 g00877263
4. Install the impeller housing over turbine assembly (44) , as shown.
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17. Illustration 4 g00877262
5. Install O-ring seal (43) .
6. Install bearing spacer (42) .
Illustration 5 g00877261
7. Use Tooling (C) in order to install retaining ring (41) .
Illustration 6 g01146281
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18. 8. Install impeller cover (39) and retaining ring (38) in impeller housing (40) . Install ring
(39A) .
Illustration 7 g00877258
9. Install locating dowel (37) .
10. Install seal ring (36) on carrier assembly (35) .
Illustration 8 g00877257
Note: The notch in roller bearing (34) must be facing upward.
11. Install roller bearing (34) in torque converter impeller (19) .
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19. Illustration 9 g00877250
12. Install drive gear (33) and bolts (32) on the torque converter impeller. The torque for bolts
(32) is 105 ± 15 N·m (75 ± 11 lb ft).
Note: If the torque converter is equipped with a freewheel stator, continue with Steps 13
through 18.
Illustration 10 g00877133
13. Use a suitable press to install carrier shaft (23) in impeller (20) .
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20. Illustration 11 g00877129
14. Install spacer (31) on impeller (20) .
Illustration 12 g00877126
Note: If necessary, Raise the temperature of stator (24) to a maximum temperature of 135 °
C (275 °F). Install the cam with the IMPELLER SIDE facing downward. Continue with the
installation until freewheel cam (30) contacts the retaining ring (not shown).
15. Install freewheel cam (30) , freewheel springs (29) , freewheel rollers (28) , and bearing race
(27) in stator (24) .
Note: Install freewheel springs (29) with the maximum number of loops toward the outside
diameter of freewheel cam (30) .
Illustration 13 g00877125
16. Install washer (26) and snap ring (25) on stator (24) . Repeat the procedure for the opposite
side of stator (24) .
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21. Illustration 14 g00877132
17. Install stator (24) on impeller (20) .
18. Install spacer (22) and snap ring (21) on carrier shaft (23) .
Illustration 15 g00319458
19. Install torque converter impeller (19) on the impeller housing.
20. Install bolts (18) . The torque for bolts (18) is 60 ± 7 N·m (44 ± 5 lb ft).
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22. Illustration 16 g00319500
21. Install roller bearing (17) on output shaft (15) .
22. Install seal ring (16) .
Illustration 17 g00319456
23. Install output shaft (15) in the carrier assembly.
24. Install retaining ring (14) that secures output shaft (15) .
Illustration 18 g00319455
25. Install drive gear (13) .
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23. Illustration 19 g03652860
26. Install pump drive gear (11) to the underside of torque converter housing (1) .
Illustration 20 g03652939
27. Install Tooling (A) and a suitable lifting device to install torque converter housing (1) onto
the torque converter assembly. The weight of torque converter housing (1) is approximately
113 kg (250 lb).
Illustration 21 g00319448
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24. 28. Install bolts (6) that hold the torque converter to the torque converter housing. The torque
for bolts (6) are 60 ± 7 N·m (44 ± 5 lb ft).
Illustration 22 g00319453
29. Install bearing (12) and drive gear shaft (10) in pump drive gear (11) .
30. Install Tooling (B) on pump drive gear (11) .
Illustration 23 g00319451
31. Place the assembly in the original position. Make sure that drive gear shaft (10) is in the
torque converter housing bore.
32. Remove Tooling (B) from pump drive gear (11) .
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 24 g00319450
33. Install bolt (9) that holds shaft (10) to torque converter housing (1) . The torque for bolt (9)
is 105 ± 20 N·m (75 ± 15 lb ft).
Illustration 25 g00319449
34. Install pump drive flange (8) and bolts (7) . The torque for bolts (7) is 60 ± 7 N·m (44 ± 5 lb
ft).
Illustration 26 g00319447
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27. 35. Apply Tooling (D) to torque converter speed sensor (5) . Install torque converter speed
sensor (5) . Adjust the torque converter speed sensor in order to maintain an air gap of 0.71
± 0.18 mm (0.028 ± 0.007 inch). The torque for torque converter speed sensor (5) is 25 ± 5
N·m (18 ± 4 lb ft).
Illustration 27 g00319445
36. Install washer (4) and bolt (3) . The torque for bolt (3) is 105 ± 20 N·m (75 ± 15 lb ft).
37. Install transmission oil pump (2) . Refer to Disassembly and Assembly, "Transmission Oil
Pump - Install".
Illustration 28 g00319444
38. Install Tooling (A) and a suitable lifting device to torque converter housing (1) , as shown.
End By: Connect the torque converter to the transmission and to the output gears. Refer to
Disassembly and Assembly, "Torque Converter to Transmission, Output Gears - Connect".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Mar 23 10:37:13 UTC+0800 2020
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