This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. It describes 31 steps to disassemble the gears which include removing speed sensors, bolts, bearing assemblies, seals, and shafts. It then describes 29 steps for assembly, including cleaning parts, pressing components, installing seals and bearings, and adjusting end play using shims. Precise tools and heating/cooling of parts is required.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...fujsejfjksekkkm
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. The disassembly procedure involves removing 31 individual parts from the output transfer gear housing using various tools. The assembly procedure describes assembling the parts in reverse order and includes steps for adjusting bearing end play using shims. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...jfjkskefmsmem
The document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. It describes 32 steps to disassemble the various components, including removing bolts, bearings, seals, and gears. It then lists 14 steps for reassembling the components, including installing new seals, bearings, gears, and fasteners. Proper cleaning and lubrication of parts is emphasized. Required tools are listed.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...fjjskekdmnsme
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. It describes 32 steps to disassemble the gears, housing, shafts, seals, and bearings. It then describes 28 steps for assembly, including pressing components, installing seals and shims, and adjusting bearing end play within a specified range. Proper cleaning, heating of bearings, and use of lubricants are emphasized throughout.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. The disassembly procedure involves removing 31 individual parts from the output transfer gear housing using various tools. The assembly procedure describes assembling the parts in reverse order and includes steps for adjusting bearing end play using shims. Proper cleaning and lubrication of parts is emphasized throughout.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. The 3-step process includes:
1) Separating the transmission from other components using specialized tools.
2) Removing internal transmission components like gears, plates, and shafts through a series of 30 steps involving specialized tools.
3) Disassembling the final housing piece which contains additional clutch components. Precautions are provided due to component weights and spring forces.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...fujsejfjksekkkm
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. The disassembly procedure involves removing 31 individual parts from the output transfer gear housing using various tools. The assembly procedure describes assembling the parts in reverse order and includes steps for adjusting bearing end play using shims. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...jfjkskefmsmem
The document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. It describes 32 steps to disassemble the various components, including removing bolts, bearings, seals, and gears. It then lists 14 steps for reassembling the components, including installing new seals, bearings, gears, and fasteners. Proper cleaning and lubrication of parts is emphasized. Required tools are listed.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...fjjskekdmnsme
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. It describes 32 steps to disassemble the gears, housing, shafts, seals, and bearings. It then describes 28 steps for assembly, including pressing components, installing seals and shims, and adjusting bearing end play within a specified range. Proper cleaning, heating of bearings, and use of lubricants are emphasized throughout.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. The disassembly procedure involves removing 31 individual parts from the output transfer gear housing using various tools. The assembly procedure describes assembling the parts in reverse order and includes steps for adjusting bearing end play using shims. Proper cleaning and lubrication of parts is emphasized throughout.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. The 3-step process includes:
1) Separating the transmission from other components using specialized tools.
2) Removing internal transmission components like gears, plates, and shafts through a series of 30 steps involving specialized tools.
3) Disassembling the final housing piece which contains additional clutch components. Precautions are provided due to component weights and spring forces.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
Caterpillar cat 966 f wheel loader (prefix 8bg) service repair manual (8bg000...dikdkskmmdm
The document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the various components of the torque converter including removing housing bolts, gears, bearings, seals, and other parts. It then describes 13 steps for reassembling the components in reverse order, making sure to align dowels, heat treat parts as needed, and apply the correct torques when tightening bolts. Tools including link brackets, drivers, and pliers are required for some steps.
Caterpillar cat 966 f wheel loader (prefix 8bg) service repair manual (8bg000...fjjskkemsmee
This document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the torque converter by removing components like housing bolts, gears, bearings, seals and shafts. It then describes 26 steps for reassembling the torque converter by reversing the disassembly steps and ensuring proper alignment of components. Tools required include link brackets, drivers and pliers.
The document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the various components of the torque converter including removing housing bolts, gears, bearings, seals, and other parts. It then describes 26 steps for reassembling the torque converter components in reverse order, noting specific alignment and torque specifications. The overall document provides detailed technical instructions for maintenance personnel to fully disassemble and reassemble the machine's torque converter.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation include roller bearings, locating dowels, and retaining rings.
1) The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2) It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3) Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly. Proper alignment of locating dowels and notches in bearings is important when reassembling.
The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It details 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then details 22 steps for reassembly, showing how to install the components in reverse order and noting alignment of parts and proper torque for bolts. Tools required include link brackets, eyebolts, retaining ring pliers, and Loctite.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It details 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then details 22 steps for reassembly, showing how to install the components in reverse order and noting alignment of parts and proper torque for bolts. Tools required include link brackets, eyebolts, retaining ring pliers, and Loctite.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1) The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2) It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3) Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
This document provides instructions for disassembling and assembling the torque converter of a 962G wheel loader. It describes 40 steps to disassemble the various components of the torque converter including the housing, pump, gears, shafts, bearings and seals. It then describes 28 steps for reassembling the components in reverse order, noting the proper alignment and torque specifications for each fastener. Tools required include link brackets, eyebolts and retaining ring pliers.
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This document provides information about identifying JCB excavator machines and components. It discusses machine identification plates, engine identification numbers, FOPS and ROPS data plates. It also provides tables of torque settings for zinc plated, Dacromet and metric grade fasteners used on JCB excavators. The summary highlights key identification details and specifies the purpose of providing torque settings for correct maintenance and repair.
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This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
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This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB JS130 Tracked Excavator Service Repair Manual SN 01786463 to 01786863.pdfjfkekd9d8di
This document provides information about identifying JCB excavator models and their components. It discusses machine identification plates that contain the serial number and product identification number. It also describes typical identification numbers found on engine plates and other components. The document outlines torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated and Dacromet fasteners. Tables of torque settings are provided for UNF and metric grade bolts under lubricated and unlubricated conditions.
JCB 535-67 Telescopic Handler Service Repair Manual SN 572775.pdfjfkekd9d8di
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
JCB 530-120 Telescopic Handler Service Repair Manual SN 562601.pdfjfkekd9d8di
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
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This document provides instructions for disassembling the transmission planetary of a 972G wheel loader. It lists over 50 steps to remove components such as clutches, carriers, gears, shafts, seals and housings. Cautions are provided regarding spring forces and weights of parts. Detailed illustrations accompany each step. Cleaning and plugging openings to prevent contamination are emphasized. Required tools include link brackets and drivers.
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This document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the torque converter by removing components like housing bolts, gears, bearings, seals and shafts. It then describes 26 steps for reassembling the torque converter by reversing the disassembly steps and ensuring proper alignment of components. Tools required include link brackets, drivers and pliers.
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1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation include roller bearings, locating dowels, and retaining rings.
1) The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2) It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3) Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly. Proper alignment of locating dowels and notches in bearings is important when reassembling.
The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It details 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then details 22 steps for reassembly, showing how to install the components in reverse order and noting alignment of parts and proper torque for bolts. Tools required include link brackets, eyebolts, retaining ring pliers, and Loctite.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader. It details 40 steps for disassembly, removing components like the transmission oil pump, speed sensor, bolts, gears, shafts, bearings, seals, and housing. It then details 22 steps for reassembly, showing how to install the components in reverse order and noting alignment of parts and proper torque for bolts. Tools required include link brackets, eyebolts, retaining ring pliers, and Loctite.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1) The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2) It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3) Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It describes removing over 40 individual components in 38 steps, and installing them in reverse order over 29 steps.
3. Key components that must be removed include the transmission oil pump, torque converter speed sensor, various bolts and gears, and the turbine assembly, and reinstalled in the proper orientation.
This document provides instructions for disassembling and assembling the torque converter of a 962G wheel loader. It describes 40 steps to disassemble the various components of the torque converter including the housing, pump, gears, shafts, bearings and seals. It then describes 28 steps for reassembling the components in reverse order, noting the proper alignment and torque specifications for each fastener. Tools required include link brackets, eyebolts and retaining ring pliers.
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1) Removing components like the camshaft position sensor, crankshaft position sensor, engine support, camshaft gear and crankshaft front seal before removing the front housing.
2) Removing bolts to separate the front housing from the cylinder block, and removing seals from the housing.
3) Cleaning surfaces and installing new seals before reversing the removal process and torquing bolts to specifications.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 4PW
Configuration: 962G Wheel Loader 4PW00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train
Media Number -SENR1381-10 Publication Date -01/10/2007 Date Updated -25/10/2007
i00734834
Output Transfer Gears - Disassemble
SMCS - 3075-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-0520 Driver Group 1
1P-2322 Puller Assembly 1
B
8B-7556 Adapter 2
8B-7548 Push-Puller 1
8B-7560 Step Plate 1
8H-0684 Ratchet Box Wrench 1
C 8B-7551 Bearing Puller Attachment 1
Start By:
A. Separate the output transfer gears from the transmission planetary group. Refer to
Disassembly and Assembly, "Transmission from Output Transfer Gears - Separate".
Note: Cleanliness is an important factor. Before disassembly, the exterior of the case should be
thoroughly cleaned in order to prevent dirt and debris from entering the internal mechanism.
During disassembly, all parts should be thoroughly cleaned in cleaning fluid. Then allow the parts
to air dry. Wiping cloths or rags should not be used to dry the parts. Lint may be deposited on the
parts. This may cause later trouble.
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3. Illustration 1 g00332214
1. Remove speed sensors (1) .
Illustration 2 g00332215
Note: Keep the shim pack together for assembly purposes.
2. Remove bolts (2). Use two forcing screws of a suitable size to remove bearing cage
assembly (3) and the shim pack.
3. Remove the lip seal, the O-ring seal and the bearing cup from bearing cage assembly (3) .
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4. Illustration 3 g00332234
4. Put the output transfer gear group on wood blocks, as shown. The weight of the output
transfer gear group is 231 kg (510 lb).
5. Remove lifting eye bracket (4) .
Illustration 4 g00332254
6. Remove bolts (5) that hold bearing cage assembly (6) to the housing.
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5. Illustration 5 g00332255
7. Use two 3/8" - 16 NC forcing screws (7) to remove bearing cage assembly (6) from the
housing.
Note: Keep the shim pack together for assembly purposes.
8. Remove shim pack (8) .
Illustration 6 g00332256
9. Remove bearing cup (9) and O-ring seal (10) from bearing cage assembly (6) .
Illustration 7 g00332257
10. Fasten a suitable lifting sling and a hoist to input transfer gear (11). Use a hoist to remove
input transfer gear (11). The weight of the input transfer gear is 23 kg (50 lb).
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6. Illustration 8 g00332258
11. Use Tooling (A) to remove bearing cone (12). Repeat this step for the opposite side of the
input transfer gear.
Illustration 9 g00332259
12. Remove bearing cup (13) from the output transfer gear housing.
Illustration 10 g00332537
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7. 13. Remove spacer (14) from the output shaft.
Illustration 11 g00332260
14. Put the output transfer gear group in a vertical position, as shown.
15. Remove bolt (15) and yoke retainer (16) from the output shaft.
Illustration 12 g00332261
16. Remove yoke assembly (17) from the output shaft.
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8. Illustration 13 g00332262
17. Remove bolts (18) .
Illustration 14 g00332263
18. Use two 3/8" - 16 NC forcing screws to remove bearing cage assembly (19) from the output
transfer gear housing.
Illustration 15 g00332264
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9. 19. Remove bearing cage assembly (19) .
Illustration 16 g00332266
20. Remove lip seal (20) from the bearing cage assembly.
Illustration 17 g00332268
21. Remove bearing cup (21) and O-ring seal (22) from the bearing cage assembly.
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10. Illustration 18 g00332269
22. Use a hoist and a suitable lifting sling to hold output transfer gear (23) in position.
23. Use Tooling (B) to push output shaft (25) from transfer gear (23) and from bearing cone
(24) .
24. Remove transfer gear (23) from output shaft (25) .
Illustration 19 g00332271
25. Remove output shaft (25) and bearing cone (24) from the output transfer gear housing.
Illustration 20 g00332272
Note: The output shaft is free to fall when the bearing cone is removed.
26. Use a press and Tooling (C) to push the output shaft from bearing cone (24) .
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11. Illustration 21 g00332274
27. Remove transfer gear (23) from the output transfer gear housing.
Illustration 22 g00332275
28. Remove bolts (26) and cover (27) from the output transfer gear housing.
Illustration 23 g00333661
29. Remove O-ring seal (28) from cover (27) .
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12. Illustration 24 g00332278
30. Remove suction screen (30) and screen tube assembly (29) .
Illustration 25 g00332280
31. Separate suction screen (30) from screen tube assembly (29) .
32. Remove magnet assembly (31) from screen tube assembly (29) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 28 16:50:36 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 4PW
Configuration: 962G Wheel Loader 4PW00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train
Media Number -SENR1381-10 Publication Date -01/10/2007 Date Updated -25/10/2007
i06502801
Output Transfer Gears - Assemble
SMCS - 3075-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
B 8T-5096 Dial Indicator Gp 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly
cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be
used to dry parts. Lint may be deposited on the parts. This may cause later trouble. Inspect
all parts. If any parts are worn or damaged, use new parts for replacement.
Illustration 1 g00332280
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14. 1. Make sure that magnet assembly (31) is in position on the screen tube assembly (29).
2. Install screen tube assembly (29) in suction screen (30).
Illustration 2 g00333658
3. Install screen tube assembly (29) and suction screen (30) in the output transfer gear housing.
Illustration 3 g00333661
4. Install O-ring seal (28) on cover (27). Apply clean oil on O-ring seal (28).
Illustration 4 g00332275
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15. 5. Install cover (27) and bolts (26).
Illustration 5 g00334038
6. Install output transfer gear (23) in the output transfer gear housing, as shown.
Illustration 6 g00334039
7. Heat bearing cone (24) to a maximum temperature of 135°C (275°F). Install bearing cone
(24) on output shaft (25). Make sure that the bearing cone contacts the mating surface.
8. Lift transfer gear (23) in order to align the bore with the output shaft. Install output shaft
(25).
9. Heat bearing cone (24) to a maximum temperature of 135°C (275°F). Install bearing cone
(24) on the opposite end of output shaft (25). Make sure that the bearing cone contacts the
mating surface.
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16. Illustration 7 g00332268
10. Lower the temperature of bearing cup (21). Install bearing cup (21) in bearing cage
assembly (19).
11. Install O-ring seal (22) on bearing cage assembly (19).
Illustration 8 g00334040
12. Apply 7M-7260 Liquid Gasket to the seal bore. Allow the liquid gasket to dry. Use Tooling
(A) to install the lip seal in bearing cage assembly (19).
Illustration 9 g00334041
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17. Illustration 10 g00332262
13. Apply clean transmission oil to O-ring seal (22). Install bearing cage assembly (19). Install
bolts (18). The torque for bolts (18) is 60 ± 12 N·m (44 ± 9 lb ft).
14. Repeat Steps 10 through 12 in order to assemble bearing cage assembly (3).
Illustration 11 g00332537
15. Install spacer (14) on the output shaft.
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18. Illustration 12 g00334158
Note: The bearing axis must be vertical for correct end play adjustment.
16. Use a 0.038 mm (0.0015 inch) shim or a standard feeler gauge to ensure that the bearing
cups and the bearing cones are seated in the housing.
Note: Do not install the O-ring seal or the shims at this time.
17. Use two cage bolts (2) in order to install bearing cage assembly (3). The cage bolts are
separated by 180 degrees.
18. Tighten two cage bolts (2) to a torque of 1.7 N·m (15 lb in).
19. Turn output shaft (25) for at least three revolutions in order to seat the bearings.
20. Tighten two cage bolts (2) to a torque of 3.4 N·m (30 lb in).
21. Turn output shaft (25) for at least three revolutions in order to seat the bearings.
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19. 22. Tighten two cage bolts (2) again to a torque of 3.4 N·m (30 lb in).
23. Measure the gap between the case and bearing cage assembly (3) at two cage bolts (2).
Perform the measurement between the outside diameter of the flange and the cage bolts.
24. Average the two measurements from Step 23. Add 0.23 mm (0.009 inch) to the average.
This result is the required thickness of the shims.
25. Remove bearing cage assembly (3). Install the O-ring seal on bearing cage assembly (3).
Apply clean transmission oil to the O-ring seal. Install bearing cage assembly (3) with the
required shims from Step 24. Install cage bolts (2). The torque for cage bolts (2) is
60 ± 12 N·m (44 ± 9 lb ft).
26. Use Tooling (B) to measure the bearing end play. If the bearing end play is less than
0.05 mm (0.002 inch), add shims. If the bearing end play is more than .11 mm (0.004 inch),
remove shims.
Illustration 13 g00332261
27. Install yoke assembly (17).
Illustration 14 g00332260
28. Install yoke retainer (16) and bolt (15) on the output shaft. The torque for bolt (15) is
240 ± 40 N·m (177 ± 30 lb ft).
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20. Illustration 15 g00332259
29. Lower the temperature of bearing cup (13). Install bearing cup (13) in the output transfer
gear housing.
Illustration 16 g00334223
30. Heat bearing cones (12) to a maximum temperature of 135°C (275°F). Install one bearing
cone (12) on each side of input transfer gear (11).
Illustration 17 g00334227
31. Install input transfer gear (11), as shown.
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21. Illustration 18 g00332256
32. Lower the temperature of bearing cup (9). Install bearing cup (9) in bearing cage assembly
(6). Do not install O-ring seal (10) at this time.
Illustration 19 g00334230
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22. Note: The bearing axis must be vertical for correct end play adjustment.
33. Use a 0.038 mm (0.0015 inch) shim or a standard feeler gauge to ensure that the bearing
cups and the bearing cones are seated in the housing.
Note: Do not install the O-ring seal or the shims at this time.
34. Use two cage bolts (5) in order to install bearing cage assembly (6). The cage bolts are
separated by 180 degrees.
35. Tighten two cage bolts (5) to a torque of 1.7 N·m (15 lb in).
36. Turn input transfer gear (11) for at least three revolutions in order to seat the bearings.
37. Tighten two cage bolts (5) to a torque of 3.4 N·m (30 lb in).
38. Turn input transfer gear (11) for at least three revolutions in order to seat the bearings.
39. Tighten two cage bolts (5) again to a torque of 3.4 N·m (30 lb in).
40. Measure the gap between the case and bearing cage assembly (6) at two cage bolts (5).
Perform the measurement between the outside diameter of the flange and the cage bolts.
41. Average the two measurements from Step 40. Add 0.23 mm (0.009 inch) to the average.
This result is the required thickness of the shims.
42. Remove bearing cage assembly (6). Install the O-ring seal on bearing cage assembly (5).
Apply clean transmission oil to the O-ring seal. Install bearing cage assembly (6) with the
required shims from Step 41. Install cage bolts (5). The torque for cage bolts (5) is
60 ± 12 N·m (44 ± 9 lb ft).
43. Use Tooling (B) to measure the bearing end play. If the bearing end play is less than
0.05 mm (0.002 inch), add shims. If the bearing end play is more than 0.15 mm
(0.006 inch), remove shims.
Illustration 20 g00332234
44. Install lifting eye bracket (4).
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23. Illustration 21 g00332214
45. Use the following procedure to install speed sensors (1):
a. Align the gear tooth with the center of the hole for the transmission speed sensor.
b. Apply 5P-3413 Pipe Sealant to the threads of the sensor. Install the sensor. Screw the
sensor inward until the sensor contacts the gear tooth.
c. Back off the sensor by 1/2 turn. Tighten the adjustment locknut. The torque for the
adjustment locknut is 25 ± 5 N·m (18 ± 4 lb ft).
Note: Do not allow the sensor to turn as the adjustment locknut is tightened.
End By:
a. Connect the output transfer gears to the transmission planetary group. Refer to Disassembly
and Assembly, "Transmission to Output Transfer Gears - Connect".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 28 16:51:35 UTC+0800 2020
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24. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 4PW
Configuration: 962G Wheel Loader 4PW00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train
Media Number -SENR1381-10 Publication Date -01/10/2007 Date Updated -25/10/2007
i00732414
Transmission to Output Transfer Gears - Connect
SMCS - 3002-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Illustration 1 g00336158
1. Use a hoist to install the transmission planetary group on the output transfer gear case. The
weight of the transmission planetary group is 545 kg (1200 lb).
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 2 g00326944
2. Install O-ring seal (3) .
3. Remove Tooling (A) from the transmission planetary group.
Illustration 3 g00326943
4. Install drain tube assembly (2) and bolts (1) .
End By: Connect the torque converter to the transmission. Refer to Disassembly and Assembly,
"Torque Converter to Transmission, Output Transfer Gears - Connect".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 28 16:52:34 UTC+0800 2020
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27. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962G WHEEL LOADER 4PW
Configuration: 962G Wheel Loader 4PW00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train
Media Number -SENR1381-10 Publication Date -01/10/2007 Date Updated -25/10/2007
i01624201
Torque Converter to Transmission, Output Transfer Gears -
Connect
SMCS - 3003-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
Note: Check the condition of all parts. If any parts are worn or damaged, use new parts for
replacement.
Illustration 1 g00335880
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28. 1. Install the O-ring seal on the transmission housing. Apply clean power train oil on the O-
ring seal.
2. Use a suitable hoist in order to install torque converter assembly (12) on the transmission
planetary group. The weight of the torque converter assembly is 159 kg (350 lb).
Illustration 2 g00317628
3. Install bolts (14) that hold torque converter assembly (12) to the transmission planetary
group. The torque for bolts (14) is 120 ± 20 N·m (90 ± 15 lb ft).
Illustration 3 g00335879
4. Put the torque converter, the transmission and the output gears in a horizontal position on
wood blocks.
5. Remove bolts (13) that hold torque converter assembly (12) to the transmission planetary
group. The torque for bolts (13) is 120 ± 20 N·m (90 ± 15 lb ft).
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