This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the various components of the final drive, including gears, seals, and housings. It then describes the assembly procedure and lists the required tools, outlining the steps to reassemble the main housing, motor housing, and other components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins by listing the required tools. The disassembly process involves removing over 20 individual components of the final drive including plates, springs, gears, seals and bearings. Detailed illustrations are provided to support each step. The assembly process reverses the disassembly steps and provides additional details on using specialty tools and fixtures to reinstall components like nuts and seals that require precise torque or placement.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the various components of the final drive, including gears, seals, and housings. It then describes the assembly procedure and lists the required tools, outlining the steps to reassemble the main housing, motor housing, and other components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins by listing the required tools. The disassembly process involves removing over 20 individual components of the final drive including plates, springs, gears, seals and bearings. Detailed illustrations are provided to support each step. The assembly process reverses the disassembly steps and provides additional details on using specialty tools and fixtures to reinstall components like nuts and seals that require precise torque or placement.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents a step-by-step procedure with illustrations. Key steps include using pullers and a special bench to remove the sun gear, planetary gears, and locknut. Bearings, seals, and other components are also removed/installed. Proper lifting devices and torque settings are noted to safely complete the process.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins with a list of required tools. The disassembly procedure describes removing over 20 components of the final drive in detailed steps. It then describes using a special bench and tools to disassemble additional parts. The assembly section provides the reverse steps to reassemble the final drive components back into the main housing and motor housing.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing plates, springs, pistons, gears, and other components. It also describes using a special bench and tooling to remove a locknut from the final drive assembly. Finally, it outlines the process for disassembling the main and motor housings, including removing bearings, seals, and other parts.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing plates, springs, pistons, gears, and other components. It also describes using a special bench and tooling to remove a locknut from the final drive assembly. Finally, it outlines the process for disassembling the main and motor housings, including removing bearings, seals, and other parts.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tooling to remove the locknut requiring high torque. Proper lifting devices are specified due to component weights up to 816 kg.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tooling to remove the locknut requiring high torque. Proper lifting devices are specified due to component weights up to 816 kg.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tooling to remove the locknut requiring high torque. Proper lifting devices are specified for heavy components.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the process, which includes removing components like the sprocket, planetary gear sets, pistons, and seals. It also describes using a special bench and tooling to remove and install components while applying precise torque levels. The overall procedure involves dismantling the entire final drive assembly down to individual parts and then reassembling it in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tooling to remove the locknut requiring high torque. Proper lifting devices are specified for heavy components.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing the sprocket, planetary gear sets, piston, and other components. It also describes using a special bench and tooling to remove the locknut requiring high torque. The assembly procedure is listed but not described in detail.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing plates, springs, pistons, gears, and other components. It also describes using a special bench and tools to remove a locknut from the final drive assembly. Finally, it outlines the process for disassembling the main and motor housings, including removing bearings, seals, and other parts.
Caterpillar cat 325 d fm ll excavator (prefix c9m) service repair manual (c9m...kmf9ioseodk
The document provides disassembly and assembly instructions for a final drive on a 325D FM LL EXCAVATOR. It details 21 steps for disassembly, including removing springs, pistons, gears, and other components. It also notes tools required and safety precautions. Assembly is not described in the same level of detail, listing only the assembly procedure title and table of required tools.
Caterpillar Cat 325D FM LL EXCAVATOR (Prefix C9M) Service Repair Manual Insta...yan77xunhao
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 19 steps for disassembly. The assembly section lists 11 steps and refers to tools needed to install bearings, seals, and other components back into the main and motor housings. Proper safety precautions and the use of specialized tools are emphasized throughout.
Caterpillar Cat 325D FM LL EXCAVATOR (Prefix C9M) Service Repair Manual (C9M0...jfkskmmdmdm
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes in detail each step of removing parts such as springs, pistons, gears, sprockets, bearings and seals. It also provides details on using specialty tools and a bench for disassembling parts requiring significant force. Safety precautions are noted throughout regarding potential spring forces and heavy part weights.
Caterpillar Cat 325D FM LL EXCAVATOR (Prefix C9M) Service Repair Manual (C9M0...jfkskmdmmdd
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 16 steps for disassembly. The assembly section lists 11 steps and references tools needed. It instructs cleaning threads on the locknut and installing the locknut to complete assembly of the main housing and motor housing.
Caterpillar cat 325 d fm ll excavator (prefix c9m) service repair manual (c9m...fujsekfkksemm
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 19 steps for disassembly. Assembly is described in 6 steps, including installing bearings and seals in the main and motor housings and using specialty tools like the 127-8458 final drive bench.
Caterpillar cat 325 d fm ll excavator (prefix c9m) service repair manual (c9m...fjsekdmmeed
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 19 steps for disassembly. Assembly is described in 6 steps, including installing bearings and seals in the main and motor housings and using specialty tools like the 127-8458 final drive bench.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail how to remove over 20 different components of the final drive including gears, seals, plates, and housing pieces. Detailed illustrations are provided to supplement the text instructions. Specialized tools are listed that are required for tasks like removing retaining rings and planetary gear sets. Proper safety precautions are noted, and references to other documents are provided for additional information.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...shudun96087
This document provides instructions for disassembling and assembling the final drive on a 324D FM excavator. It lists required tools and parts and provides detailed step-by-step instructions and illustrations for removing components like springs, pistons, gears, and seals. It also describes using a special final drive bench assembly tool to assist with removing the final drive locknut which requires up to 2000 PSI of pressure.
This document provides instructions for removing and installing the transmission transfer gears on a Caterpillar 651E wheel tractor. The process involves removing 18 components from the transfer gears including gears, couplings, bearings, seals and bolts. Reinstallation is the reverse of the removal process and includes checking bearing end play and installing new seals. Proper heating and pressing of bearings is required during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
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Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents a step-by-step procedure with illustrations. Key steps include using pullers and a special bench to remove the sun gear, planetary gears, and locknut. Bearings, seals, and other components are also removed/installed. Proper lifting devices and torque settings are noted to safely complete the process.
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This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tooling to remove the locknut requiring high torque. Proper lifting devices are specified due to component weights up to 816 kg.
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Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tooling to remove the locknut requiring high torque. Proper lifting devices are specified for heavy components.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...f7siejdkdmd
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The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including:
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This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying locking adhesive and heating components as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift heavy components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals using various specialty tools.
This document provides disassembly instructions for the transmission planetary system of a 637G Wheel Tractor. It outlines 50 steps to fully disassemble the transmission, including removing clutch housings, carrier assemblies, shafts, gears, plates, rings, seals and other components. Special care must be taken when removing components under spring pressure. Various tools are required to properly support, secure and remove parts from the transmission.
This document provides instructions for disassembling a torque converter in a 637G wheel tractor. It lists 32 steps to remove various components of the torque converter including carriers, gears, shafts, seals, and housings. Tools required are also listed, such as retaining ring pliers, driver groups, pullers, and link brackets. Care must be taken to contain fluids and protect parts from contamination.
This document provides assembly instructions for a torque converter in a 637G wheel tractor-scraper. It details 31 steps to assemble the torque converter, including installing seals, gears, shafts, bearings and housings in the proper order and with specified torques. It also provides disassembly instructions for the transfer gears in 18 steps, removing components like seals, bolts, cages and shafts. Tools required include drivers, pullers, link brackets and dial indicators.
This document provides assembly instructions for a torque converter in a 637G wheel tractor. It outlines 33 steps to assemble the various components of the torque converter like bearings, seals, gears, and housing. Proper cleaning and torque specifications are noted. Additionally, the document describes disassembly and assembly procedures for transfer gears in the wheel tractor, including removing 18 components like bolts, seals, and bearings. Tools required are listed for both procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
This document provides instructions for removing and installing a cylinder head, lifter group, and camshaft on a Caterpillar 3408E or 3412E engine. The removal process involves detaching various components and hoses from the cylinder head and loosening bolts. Special tools are required to safely lift and handle parts due to their heavy weight. The installation follows the reverse order and specifies applying sealant and oil to parts and tightening bolts in a sequence with a torque wrench. Precautions are given to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the transmission of a 637E wheel tractor. It lists 47 steps to disassemble the transmission and 21 steps to reassemble it. Some key parts that are disassembled include the housing assembly, planetary group, carrier assemblies, gears, discs, plates, pistons, shafts, seals, springs, snap rings, and bearings. The instructions provide details on removing and installing each part using various tools. Weights of the major components are provided to aid in removal and installation.
This document provides instructions for disassembling and assembling the torque converter of a 627H Wheel Tractor. It describes 18 steps to disassemble the torque converter by removing various parts like retaining rings, bolts, seals, bearings, and assemblies. It then describes 24 steps to reassemble the torque converter by installing these same parts in the reverse order. The document includes illustrations and lists any required tools for each step.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing gears, bearing cages, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
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Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
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Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D FM LL EXCAVATOR JLS
Configuration: 324D FM Forest Swing Machine JLS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i02568643
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Table 1
Required Tools
Tool Part Number Part Description Qty
A
3H-0468 Puller Plate 2
5F-7366 Forcing Screw 1
8B-7548 Push-Puller Tool Gp 1
8T-0070 Bolt 2
8T-3282 Hard Washer 2
B 1P-0520 Driver Gp 1
C 1P-2321 Combination Puller 1
D 138-7573 Link Bracket 3
E
156-7100 Slide Hammer Puller Gp 1
M5x0.8x1.5 Bolt 1
F 10mm Drill 1
G 138-7575 Link Bracket 3
H 199-6557 Spanner Socket 1
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3. J 127-8458 Final Drive Bench Ar 1
K 127-8468 Reaction Bar As 1
L
3S-6224 Electric Hydraulic Pump Gp 1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
8F-0024 Hose As 2
M 128-4075 Shaft As 1
N 194-3885 Adapter Plate 1
Illustration 1 g00903052
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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4. 1. Install Tooling (A) and Tooling (B). Apply slight pressure to plate (1). Remove retaining
ring (2).
2. Carefully remove Tooling (A) and Tooling (B).
3. Remove plate (1).
4. Remove O-ring seal (3).
Illustration 2 g00903050
5. Remove springs (4).
6. Remove piston (5).
Illustration 3 g00903054
a. Remove piston seals (6) from piston (5).
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5. Illustration 4 g00903611
7. Remove coupler (7).
8. Remove brake discs (8).
Illustration 5 g00903613
9. Remove bottom brake plate (9).
Illustration 6 g01286968
10. Turn over the final drive.
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6. 11. Attach a suitable lifting device to sprocket (10). The weight of sprocket (10) is
approximately 41 kg (90 lb). Remove sprocket (10).
12. Remove cover (11).
Illustration 7 g00903120
13. Remove sun gear (12). Remove planetary gear set (13). Remove retaining rings (14).
Illustration 8 g00903432
a. Install Tooling (C). Remove gears (15).
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7. Illustration 9 g00903928
b. Cut a notch in the bearing cup. Remove one row of bearing rollers through the notch.
After the bearing rollers are out, the remaining parts will drop out. Remove the
retaining ring from the bearing cup.
Illustration 10 g00903433
14. Remove planetary gear set (16).
a. Remove retaining rings (17).
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8. Illustration 11 g00903459
b. Install Tooling (C). Remove gear (18).
Illustration 12 g00903465
15. Remove bolts (19).
16. Remove retainer ring (19A).
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9. Illustration 13 g01041035
17. Install Tooling (D) and a suitable lifting device to planetary gear set (20). The weight of
planetary gear set (20) is approximately 36 kg (80 lb).
Illustration 14 g00903517
Illustration 15 g00903699
a. Install Tooling (C). Remove gear (21).
b. Remove retaining ring (22).
Illustration 16 g00903703
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10. 18. Rotate ring (23) for one notch.
19. Remove ring (23).
Illustration 17 g00903711
20. Install Tooling (E) into dowel pin (24). Remove dowel pin (24) from locknut (25).
Note: The threads for the nut will be damaged from the dowel pins.
21. Use Tooling (F) to drill the holes in order to remove the damaged threads.
127-8458 Final Drive Disassembly and Assembly Bench
Note: The following procedure is for the 127-8458 Final Drive Disassembly and Assembly
Bench.
Reference: Refer to the Tool Operating Manual, NEHS0673 for further procedures concerning
127-8458 Bench.
Illustration 18 g00910492
1. Remove the suitable lifting device from Tooling (G) and attach the suitable lifting device to
the upper half of Tooling (J).
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11. 2. Remove the upper half of Tooling (J). The weight of the upper half of Tooling (J) is
approximately 816 kg (1800 lb).
3. Install Tooling (N) onto the lower half of Tooling (J). The weight of Tooling (N) is
approximately 100 kg (221 lb).
Illustration 19 g01041039
4. Fasten Tooling (G) and a suitable lifting device to the final drive.
5. Fasten the final drive onto the lower half of Tooling (N).
Illustration 20 g00910490
6. Install bolts (27) in the final drive through adapter ring (26).
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12. Illustration 21 g01041044
7. Fasten Tooling (G) and a suitable lifting device to Tooling (H). The weight of Tooling (H)
is approximately 45 kg (100 lb).
8. Lower Tooling (H) into the final drive. Make sure that the notches in nut (25) are aligned
with the keys on Tooling (H).
9. Remove Tooling (I) and the suitable lifting device.
Illustration 22 g00910496
10. Place Tooling (K) onto Tooling (H).
11. Fasten a suitable lifting device to the upper half of Tooling (J) and install the upper half of
Tooling (J) to the lower half of Tooling (J). Pin the two halves together.
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13. Illustration 23 g00910497
12. Attach Tooling (L) to the pressure reducing valve manifold, as shown.
13. Set the torque level for the bench to 2000 psi (14500 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
Illustration 24 g00910500
14. Place Tooling (M) through the bench and into Tooling (K).
15. Remove locknut (25). The breakaway torque will vary. The nut will loosen usually at
1400 psi (10750 lb ft).
16. Fasten a suitable lifting device to the upper half of Tooling (J).
17. Remove the upper half of Tooling (J).
Disassembly Procedure for the Main Housing and the Motor Housing
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14. Illustration 25 g01041039
1. Fasten Tooling (G) and a suitable lifting device to main housing (29), as shown.
2. Separate the main housing (29) from the motor housing (30). The weight of the main
housing is approximately 123 kg (270 lb).
Note: Two outer races and one roller bearing will be removed with the main housing. The
other roller bearing and the two Duo-cone seal kits will remain with the motor housing.
3. Disassemble motor housing (30), as follows:
Illustration 26 g00910506
a. Use two screwdrivers and remove bearing (31) from the motor housing.
b. Remove the Duo-cone seal kit (32) from the motor housing.
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15. Illustration 27 g00910508
c. Remove the two backup rings and O-ring seal (33) from the motor housing.
4. Disassemble the main housing (29), as follows:
Illustration 28 g00910510
a. Remove bearing (34) from the main housing (29).
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16. Illustration 29 g00910511
b. Turn main housing (29) over 180 degrees, as shown.
c. Remove seal (35).
d. Remove bearing (36).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 9 00:45:14 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D FM LL EXCAVATOR JLS
Configuration: 324D FM Forest Swing Machine JLS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i07141171
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 126-3994 Duo-Cone Seal Installer As 1
B 138-7573 Link Bracket 3
C 127-8458 Final Drive Bench Ar 1
D 154-9315 Thread File Group 1
E 138-7575 Link Bracket 2
F 199-6557 Spanner Wrench As 1
G 127-8468 Reaction Bar As 1
H
3S-6224 Electric Hydraulic Pump Gp 1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
8F-0024 Hose As 2
I 128-4075 Shaft As 1
K 1P-0520 Driver Gp 1
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18. L 1U-8223 Lifting Sling 2
M
3H-0468 Puller Plate 2
5F-7366 Forcing Screw 1
8B-7548 Push-Puller Tool Gp 1
8T-0070 Bolt 2
8T-3282 Hard Washer 2
1P-0520 Driver Gp 1
Assembly Procedure for the Main Housing
1. Assemble main housing (3), as follows:
Illustration 1 g00911498
a. Install bearing race (2).
b. Install seal (1).
Illustration 2 g00911499
c. Turn main housing (3) over 180 degrees, as shown.
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19. d. Install bearing (4).
2. Assemble motor housing (6), as follows:
Illustration 3 g00911506
a. Install the two backup rings and O-ring seal (7) in the motor housing.
Illustration 4 g00911509
b. Install bearing (8).
c. Use Tooling (A) to install Duo-cone seal kit (9).
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20. Illustration 5 g01041120
3. Place main housing (3) on motor housing (6).
4. Remove Tooling (B) and the suitable lifting device.
Illustration 6 g00913031
5. Use Tooling (D) to clean the threads that are on locknut (10).
6. Install locknut (10).
Illustration 7 g01041121
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21. 7. Fasten Tooling (E) and a suitable lifting device to Tooling (F).
8. Lower Tooling (F) into the final drive. Make sure that the notches in locknut (10) are
aligned with the keys on Tooling (F). The weight of Tooling (F) is approximately 45 kg
(100 lb).
Illustration 8 g00914371
9. Place Tooling (G) onto Tooling (F).
10. Fasten a suitable lifting device to the upper half of Tooling (C) and install the upper half of
Tooling (C) to the lower half of Tooling (C). Pin the two halves together.
Illustration 9 g00914422
11. Attach Tooling (H) to the pressure reducing valve manifold, as shown.
12. Set the torque level for the bench to 4000 N·m (2950 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
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22. Illustration 10 g00914423
13. Place Tooling (I) through the bench and into Tooling (G).
Illustration 11 g00913894
14. Install locknut (10). Tighten locknut (10) to a torque of 4000 N·m (2950 lb ft).
15. Fasten a hoist to the upper half of Tooling (C).
16. Remove the upper half of Tooling (C).
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23. Illustration 12 g00913936
17. Install dowel pin (11) into locknut (10).
Note: Do not reuse the old holes for the dowel pins.
Illustration 13 g00904392
18. Rotate ring (12) for one notch until the ring locks in place.
Illustration 14 g00904394
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24. Illustration 15 g00904395
19. Install retaining ring (15).
20. Install gears (14).
21. Install retaining ring (13).
Illustration 16 g01041133
22. Install Tooling (B) and a suitable lifting device to planetary gear set (16). The weight of
planetary gear set (16) is approximately 36 kg (80 lb). Position the planetary gear set into
the housing.
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25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Illustration 17 g00904396
23. Install bolts (17).
Illustration 18 g06234329
Typical Example
24. Install gears (18). Install sun gear (18A) and the retaining ring.
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27. Illustration 19 g00904397
25. Install planetary gear set (19).
a. Install retaining ring (20).
Illustration 20 g06234330
26. Install gears (21). Install sun gear (21A) and the retaining ring.
Illustration 21 g00904411
a. Install retaining rings (24). Install planetary gear set (23). Install sun gear (22).
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