This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing the sprocket, planetary gear sets, piston, and other components. It also describes using a special bench and tooling to remove the locknut requiring high torque. The assembly procedure is listed but not described in detail.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail how to remove over 20 different components of the final drive including gears, seals, plates, and housing pieces. Detailed illustrations are provided to supplement the text instructions. Specialized tools are listed that are required for tasks like removing retaining rings and planetary gear sets. Proper safety precautions are noted, and references to other documents are provided for additional information.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...JayHaines2
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins with a list of required tools. The disassembly procedure describes removing over 20 components of the final drive in detailed steps. It then describes using a special bench and tools to disassemble additional parts. The assembly section provides the reverse steps to reassemble the final drive components back into the main housing and motor housing.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...jfksekmmdme
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor housing, including the head, port plate, bearings, brake piston, plates, springs, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the proper order and orientation, with notes to clean parts thoroughly, apply lubricant, and ensure correct positioning of marked components.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists the necessary tools and parts. The 27 step disassembly process removes components like gears, shafts, seals and housings. The 36 step assembly process installs these components in reverse order, noting that cleanliness is important and new seals and shims should be used. Precise alignment of parts and use of press tools are required to reassemble the final drive.
Caterpillar cat 120 m series 2 motor grader (prefix r9n) service repair manua...fjsjjekdkme
This document provides instructions for disassembling the transmission of a 120M Series 2 Motor Grader. It lists over 40 individual steps and provides illustrations for each step. The transmission must be removed from the grader and various components disassembled, including housing components, gears, seals, plates, and sensors. Special tools are required and spring forces must be released safely. The process involves removing over 50 individual parts in a specific sequence.
Caterpillar cat 324 d l excavator (prefix pyt) service repair manual (pyt0000...jfksekmmdme
This document provides instructions for assembling the final drive of a 324D L excavator. It outlines 30 steps, including installing bearings and seals, determining the correct shim thickness, and joining the main housing to the motor housing. Cleanliness is emphasized throughout the assembly process to prevent contamination. Various tools are required, and components should be lubricated before assembly.
The document provides step-by-step instructions for disassembling the final drive of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, shafts, carriers, and planetary gears. Tools needed are listed. Detailed illustrations accompany each step to show how to remove each component. Cleanliness is emphasized to prevent dirt from entering during disassembly.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail how to remove over 20 different components of the final drive including gears, seals, plates, and housing pieces. Detailed illustrations are provided to supplement the text instructions. Specialized tools are listed that are required for tasks like removing retaining rings and planetary gear sets. Proper safety precautions are noted, and references to other documents are provided for additional information.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...JayHaines2
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins with a list of required tools. The disassembly procedure describes removing over 20 components of the final drive in detailed steps. It then describes using a special bench and tools to disassemble additional parts. The assembly section provides the reverse steps to reassemble the final drive components back into the main housing and motor housing.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...jfksekmmdme
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor housing, including the head, port plate, bearings, brake piston, plates, springs, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the proper order and orientation, with notes to clean parts thoroughly, apply lubricant, and ensure correct positioning of marked components.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists the necessary tools and parts. The 27 step disassembly process removes components like gears, shafts, seals and housings. The 36 step assembly process installs these components in reverse order, noting that cleanliness is important and new seals and shims should be used. Precise alignment of parts and use of press tools are required to reassemble the final drive.
Caterpillar cat 120 m series 2 motor grader (prefix r9n) service repair manua...fjsjjekdkme
This document provides instructions for disassembling the transmission of a 120M Series 2 Motor Grader. It lists over 40 individual steps and provides illustrations for each step. The transmission must be removed from the grader and various components disassembled, including housing components, gears, seals, plates, and sensors. Special tools are required and spring forces must be released safely. The process involves removing over 50 individual parts in a specific sequence.
Caterpillar cat 324 d l excavator (prefix pyt) service repair manual (pyt0000...jfksekmmdme
This document provides instructions for assembling the final drive of a 324D L excavator. It outlines 30 steps, including installing bearings and seals, determining the correct shim thickness, and joining the main housing to the motor housing. Cleanliness is emphasized throughout the assembly process to prevent contamination. Various tools are required, and components should be lubricated before assembly.
The document provides step-by-step instructions for disassembling the final drive of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, shafts, carriers, and planetary gears. Tools needed are listed. Detailed illustrations accompany each step to show how to remove each component. Cleanliness is emphasized to prevent dirt from entering during disassembly.
Caterpillar cat 325 d mh excavator (prefix c4h) service repair manual (c4h000...fjsekkdmme
This document provides instructions to disassemble a 325D Material Handler final drive. It outlines 32 steps to fully remove and disassemble all components. Key steps include removing the final drive housing from the repair stand, disassembling the multiple gear assemblies within by removing retaining rings and shafts, and pressing bearings from the various carrier assemblies. Special tools are required and cleanliness is important to prevent dirt ingress during disassembly.
Caterpillar cat 313 f lgc excavator (prefix gjd) service repair manual (gjd00...fjkskefksmeme
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313F LGC excavator. It outlines 16 steps to disassemble the final drive, removing components like the sprocket, traction control valve, and barrel assembly. It then details 14 steps to disassemble the counterbalance valve, removing parts like the spool, springs, and relief valves. Finally, it lists 11 steps to disassemble the travel motor, removing the piston assembly, guide assembly, separator and friction plates, and barrel assembly components. Safety notices are included throughout regarding fluid containment and release of stored energy from springs.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
Caterpillar cat 325 c fm excavator (prefix y4p) service repair manual (y4p000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists all required tools and provides detailed step-by-step instructions and illustrations for removing each component of the final drive and mounting it to a bench for disassembly. It also includes instructions for assembling the main housing components.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 325 d l excavator (prefix dbh) service repair manual (dbh0000...hfjsekekmmd
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a multi-step process to disassemble the final drive. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...shudun96087
This document provides instructions for disassembling and assembling the final drive on a 324D FM excavator. It lists required tools and parts and provides detailed step-by-step instructions and illustrations for removing components like springs, pistons, gears, and seals. It also describes using a special final drive bench assembly tool to assist with removing the final drive locknut which requires up to 2000 PSI of pressure.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...qme229722
1. The document provides instructions for disassembling and assembling the final drive of a 324D FM excavator.
2. It lists required tools and parts and provides step-by-step procedures with accompanying illustrations for removing components like springs, pistons, gears, and seals from the final drive housing.
3. Reassembly instructions are also provided, showing how to install bearings, seals, and other components back into the housings in the reverse order of disassembly.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...kesi7153062
1. The document provides assembly and disassembly instructions for the final drive of a 324D FM excavator.
2. It details the required tools and parts, and provides a step-by-step procedure to disassemble and assemble the various components of the final drive.
3. The components include the main housing, motor housing, planetary gear sets, sprocket, piston, springs, and other internal parts. Detailed illustrations supplement the assembly/disassembly steps.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the various components of the final drive, including gears, seals, and housings. It then describes the assembly procedure and lists the required tools, outlining the steps to reassemble the main housing, motor housing, and other components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins by listing the required tools. The disassembly process involves removing over 20 individual components of the final drive including plates, springs, gears, seals and bearings. Detailed illustrations are provided to support each step. The assembly process reverses the disassembly steps and provides additional details on using specialty tools and fixtures to reinstall components like nuts and seals that require precise torque or placement.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents a step-by-step procedure with illustrations. Key steps include using pullers and a special bench to remove the sun gear, planetary gears, and locknut. Bearings, seals, and other components are also removed/installed. Proper lifting devices and torque settings are noted to safely complete the process.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...fujsekksmem
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing gears, seals, springs, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 325 d mh excavator (prefix c4h) service repair manual (c4h000...fjsekkdmme
This document provides instructions to disassemble a 325D Material Handler final drive. It outlines 32 steps to fully remove and disassemble all components. Key steps include removing the final drive housing from the repair stand, disassembling the multiple gear assemblies within by removing retaining rings and shafts, and pressing bearings from the various carrier assemblies. Special tools are required and cleanliness is important to prevent dirt ingress during disassembly.
Caterpillar cat 313 f lgc excavator (prefix gjd) service repair manual (gjd00...fjkskefksmeme
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313F LGC excavator. It outlines 16 steps to disassemble the final drive, removing components like the sprocket, traction control valve, and barrel assembly. It then details 14 steps to disassemble the counterbalance valve, removing parts like the spool, springs, and relief valves. Finally, it lists 11 steps to disassemble the travel motor, removing the piston assembly, guide assembly, separator and friction plates, and barrel assembly components. Safety notices are included throughout regarding fluid containment and release of stored energy from springs.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
Caterpillar cat 325 c fm excavator (prefix y4p) service repair manual (y4p000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists all required tools and provides detailed step-by-step instructions and illustrations for removing each component of the final drive and mounting it to a bench for disassembly. It also includes instructions for assembling the main housing components.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 325 d l excavator (prefix dbh) service repair manual (dbh0000...hfjsekekmmd
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a multi-step process to disassemble the final drive. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...shudun96087
This document provides instructions for disassembling and assembling the final drive on a 324D FM excavator. It lists required tools and parts and provides detailed step-by-step instructions and illustrations for removing components like springs, pistons, gears, and seals. It also describes using a special final drive bench assembly tool to assist with removing the final drive locknut which requires up to 2000 PSI of pressure.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...qme229722
1. The document provides instructions for disassembling and assembling the final drive of a 324D FM excavator.
2. It lists required tools and parts and provides step-by-step procedures with accompanying illustrations for removing components like springs, pistons, gears, and seals from the final drive housing.
3. Reassembly instructions are also provided, showing how to install bearings, seals, and other components back into the housings in the reverse order of disassembly.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...kesi7153062
1. The document provides assembly and disassembly instructions for the final drive of a 324D FM excavator.
2. It details the required tools and parts, and provides a step-by-step procedure to disassemble and assemble the various components of the final drive.
3. The components include the main housing, motor housing, planetary gear sets, sprocket, piston, springs, and other internal parts. Detailed illustrations supplement the assembly/disassembly steps.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the various components of the final drive, including gears, seals, and housings. It then describes the assembly procedure and lists the required tools, outlining the steps to reassemble the main housing, motor housing, and other components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins by listing the required tools. The disassembly process involves removing over 20 individual components of the final drive including plates, springs, gears, seals and bearings. Detailed illustrations are provided to support each step. The assembly process reverses the disassembly steps and provides additional details on using specialty tools and fixtures to reinstall components like nuts and seals that require precise torque or placement.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents a step-by-step procedure with illustrations. Key steps include using pullers and a special bench to remove the sun gear, planetary gears, and locknut. Bearings, seals, and other components are also removed/installed. Proper lifting devices and torque settings are noted to safely complete the process.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...fujsekksmem
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing gears, seals, springs, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...fjskkmemem
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install parts like the locknut.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...f89siekkmdmm2w
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install locking nuts.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...f8uejkdkdmm3e
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It describes in 21 steps how to disassemble the final drive components using various tools. It then describes in 13 steps the process for assembling the final drive components and housing, including installing bearings and seals. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and other components back into the final drive housing using various tools. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...shibi1322
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...8foskkdjdkdm3e
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install locking nuts.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual (JLS0...jfkskmmdmdm
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps to disassemble the final drive, including removing gears, seals, springs, and other components. It then describes 17 steps for assembling the final drive components using various tools, applying hydraulic pressure to install components like locknuts, and reinstalling parts in reverse order of disassembly.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D FM EXCAVATOR JGK
Configuration: CUSTOM SUPPORT LITERATURE FOR THE 324D FM LGP JGK00001-UP (MACHINE)
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i02568643
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Table 1
Required Tools
Tool Part Number Part Description Qty
A
3H-0468 Puller Plate 2
5F-7366 Forcing Screw 1
8B-7548 Push-Puller Tool Gp 1
8T-0070 Bolt 2
8T-3282 Hard Washer 2
B 1P-0520 Driver Gp 1
C 1P-2321 Combination Puller 1
D 138-7573 Link Bracket 3
E
156-7100 Slide Hammer Puller Gp 1
M5x0.8x1.5 Bolt 1
F 10mm Drill 1
G 138-7575 Link Bracket 3
H 199-6557 Spanner Socket 1
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3. J 127-8458 Final Drive Bench Ar 1
K 127-8468 Reaction Bar As 1
L
3S-6224 Electric Hydraulic Pump Gp 1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
8F-0024 Hose As 2
M 128-4075 Shaft As 1
N 194-3885 Adapter Plate 1
Illustration 1 g00903052
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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4. 1. Install Tooling (A) and Tooling (B). Apply slight pressure to plate (1). Remove retaining
ring (2).
2. Carefully remove Tooling (A) and Tooling (B).
3. Remove plate (1).
4. Remove O-ring seal (3).
Illustration 2 g00903050
5. Remove springs (4).
6. Remove piston (5).
Illustration 3 g00903054
a. Remove piston seals (6) from piston (5).
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5. Illustration 4 g00903611
7. Remove coupler (7).
8. Remove brake discs (8).
Illustration 5 g00903613
9. Remove bottom brake plate (9).
Illustration 6 g01286968
10. Turn over the final drive.
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6. 11. Attach a suitable lifting device to sprocket (10). The weight of sprocket (10) is
approximately 41 kg (90 lb). Remove sprocket (10).
12. Remove cover (11).
Illustration 7 g00903120
13. Remove sun gear (12). Remove planetary gear set (13). Remove retaining rings (14).
Illustration 8 g00903432
a. Install Tooling (C). Remove gears (15).
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7. Illustration 9 g00903928
b. Cut a notch in the bearing cup. Remove one row of bearing rollers through the notch.
After the bearing rollers are out, the remaining parts will drop out. Remove the
retaining ring from the bearing cup.
Illustration 10 g00903433
14. Remove planetary gear set (16).
a. Remove retaining rings (17).
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8. Illustration 11 g00903459
b. Install Tooling (C). Remove gear (18).
Illustration 12 g00903465
15. Remove bolts (19).
16. Remove retainer ring (19A).
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9. Illustration 13 g01041035
17. Install Tooling (D) and a suitable lifting device to planetary gear set (20). The weight of
planetary gear set (20) is approximately 36 kg (80 lb).
Illustration 14 g00903517
Illustration 15 g00903699
a. Install Tooling (C). Remove gear (21).
b. Remove retaining ring (22).
Illustration 16 g00903703
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10. 18. Rotate ring (23) for one notch.
19. Remove ring (23).
Illustration 17 g00903711
20. Install Tooling (E) into dowel pin (24). Remove dowel pin (24) from locknut (25).
Note: The threads for the nut will be damaged from the dowel pins.
21. Use Tooling (F) to drill the holes in order to remove the damaged threads.
127-8458 Final Drive Disassembly and Assembly Bench
Note: The following procedure is for the 127-8458 Final Drive Disassembly and Assembly
Bench.
Reference: Refer to the Tool Operating Manual, NEHS0673 for further procedures concerning
127-8458 Bench.
Illustration 18 g00910492
1. Remove the suitable lifting device from Tooling (G) and attach the suitable lifting device to
the upper half of Tooling (J).
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11. 2. Remove the upper half of Tooling (J). The weight of the upper half of Tooling (J) is
approximately 816 kg (1800 lb).
3. Install Tooling (N) onto the lower half of Tooling (J). The weight of Tooling (N) is
approximately 100 kg (221 lb).
Illustration 19 g01041039
4. Fasten Tooling (G) and a suitable lifting device to the final drive.
5. Fasten the final drive onto the lower half of Tooling (N).
Illustration 20 g00910490
6. Install bolts (27) in the final drive through adapter ring (26).
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12. Illustration 21 g01041044
7. Fasten Tooling (G) and a suitable lifting device to Tooling (H). The weight of Tooling (H)
is approximately 45 kg (100 lb).
8. Lower Tooling (H) into the final drive. Make sure that the notches in nut (25) are aligned
with the keys on Tooling (H).
9. Remove Tooling (I) and the suitable lifting device.
Illustration 22 g00910496
10. Place Tooling (K) onto Tooling (H).
11. Fasten a suitable lifting device to the upper half of Tooling (J) and install the upper half of
Tooling (J) to the lower half of Tooling (J). Pin the two halves together.
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13. Illustration 23 g00910497
12. Attach Tooling (L) to the pressure reducing valve manifold, as shown.
13. Set the torque level for the bench to 2000 psi (14500 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
Illustration 24 g00910500
14. Place Tooling (M) through the bench and into Tooling (K).
15. Remove locknut (25). The breakaway torque will vary. The nut will loosen usually at
1400 psi (10750 lb ft).
16. Fasten a suitable lifting device to the upper half of Tooling (J).
17. Remove the upper half of Tooling (J).
Disassembly Procedure for the Main Housing and the Motor Housing
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14. Illustration 25 g01041039
1. Fasten Tooling (G) and a suitable lifting device to main housing (29), as shown.
2. Separate the main housing (29) from the motor housing (30). The weight of the main
housing is approximately 123 kg (270 lb).
Note: Two outer races and one roller bearing will be removed with the main housing. The
other roller bearing and the two Duo-cone seal kits will remain with the motor housing.
3. Disassemble motor housing (30), as follows:
Illustration 26 g00910506
a. Use two screwdrivers and remove bearing (31) from the motor housing.
b. Remove the Duo-cone seal kit (32) from the motor housing.
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15. Illustration 27 g00910508
c. Remove the two backup rings and O-ring seal (33) from the motor housing.
4. Disassemble the main housing (29), as follows:
Illustration 28 g00910510
a. Remove bearing (34) from the main housing (29).
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16. Illustration 29 g00910511
b. Turn main housing (29) over 180 degrees, as shown.
c. Remove seal (35).
d. Remove bearing (36).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Aug 6 11:13:08 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D FM EXCAVATOR JGK
Configuration: CUSTOM SUPPORT LITERATURE FOR THE 324D FM LGP JGK00001-UP (MACHINE)
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i07141171
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 126-3994 Duo-Cone Seal Installer As 1
B 138-7573 Link Bracket 3
C 127-8458 Final Drive Bench Ar 1
D 154-9315 Thread File Group 1
E 138-7575 Link Bracket 2
F 199-6557 Spanner Wrench As 1
G 127-8468 Reaction Bar As 1
H
3S-6224 Electric Hydraulic Pump Gp 1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
8F-0024 Hose As 2
I 128-4075 Shaft As 1
K 1P-0520 Driver Gp 1
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18. L 1U-8223 Lifting Sling 2
M
3H-0468 Puller Plate 2
5F-7366 Forcing Screw 1
8B-7548 Push-Puller Tool Gp 1
8T-0070 Bolt 2
8T-3282 Hard Washer 2
1P-0520 Driver Gp 1
Assembly Procedure for the Main Housing
1. Assemble main housing (3), as follows:
Illustration 1 g00911498
a. Install bearing race (2).
b. Install seal (1).
Illustration 2 g00911499
c. Turn main housing (3) over 180 degrees, as shown.
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19. d. Install bearing (4).
2. Assemble motor housing (6), as follows:
Illustration 3 g00911506
a. Install the two backup rings and O-ring seal (7) in the motor housing.
Illustration 4 g00911509
b. Install bearing (8).
c. Use Tooling (A) to install Duo-cone seal kit (9).
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20. Illustration 5 g01041120
3. Place main housing (3) on motor housing (6).
4. Remove Tooling (B) and the suitable lifting device.
Illustration 6 g00913031
5. Use Tooling (D) to clean the threads that are on locknut (10).
6. Install locknut (10).
Illustration 7 g01041121
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21. 7. Fasten Tooling (E) and a suitable lifting device to Tooling (F).
8. Lower Tooling (F) into the final drive. Make sure that the notches in locknut (10) are
aligned with the keys on Tooling (F). The weight of Tooling (F) is approximately 45 kg
(100 lb).
Illustration 8 g00914371
9. Place Tooling (G) onto Tooling (F).
10. Fasten a suitable lifting device to the upper half of Tooling (C) and install the upper half of
Tooling (C) to the lower half of Tooling (C). Pin the two halves together.
Illustration 9 g00914422
11. Attach Tooling (H) to the pressure reducing valve manifold, as shown.
12. Set the torque level for the bench to 4000 N·m (2950 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
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22. Illustration 10 g00914423
13. Place Tooling (I) through the bench and into Tooling (G).
Illustration 11 g00913894
14. Install locknut (10). Tighten locknut (10) to a torque of 4000 N·m (2950 lb ft).
15. Fasten a hoist to the upper half of Tooling (C).
16. Remove the upper half of Tooling (C).
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23. Illustration 12 g00913936
17. Install dowel pin (11) into locknut (10).
Note: Do not reuse the old holes for the dowel pins.
Illustration 13 g00904392
18. Rotate ring (12) for one notch until the ring locks in place.
Illustration 14 g00904394
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 15 g00904395
19. Install retaining ring (15).
20. Install gears (14).
21. Install retaining ring (13).
Illustration 16 g01041133
22. Install Tooling (B) and a suitable lifting device to planetary gear set (16). The weight of
planetary gear set (16) is approximately 36 kg (80 lb). Position the planetary gear set into
the housing.
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26. Illustration 17 g00904396
23. Install bolts (17).
Illustration 18 g06234329
Typical Example
24. Install gears (18). Install sun gear (18A) and the retaining ring.
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CUSTOM SUPPORT LITERATURE FOR THE 324D FM LGP JGK00001-UP (MA...
2020/8/6
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27. Illustration 19 g00904397
25. Install planetary gear set (19).
a. Install retaining ring (20).
Illustration 20 g06234330
26. Install gears (21). Install sun gear (21A) and the retaining ring.
Illustration 21 g00904411
a. Install retaining rings (24). Install planetary gear set (23). Install sun gear (22).
10/13
CUSTOM SUPPORT LITERATURE FOR THE 324D FM LGP JGK00001-UP (M...
2020/8/6
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