This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins with a list of required tools. The disassembly procedure describes removing over 20 components of the final drive in detailed steps. It then describes using a special bench and tools to disassemble additional parts. The assembly section provides the reverse steps to reassemble the final drive components back into the main housing and motor housing.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...JayHaines2
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail how to remove over 20 different components of the final drive including gears, seals, plates, and housing pieces. Detailed illustrations are provided to supplement the text instructions. Specialized tools are listed that are required for tasks like removing retaining rings and planetary gear sets. Proper safety precautions are noted, and references to other documents are provided for additional information.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
Caterpillar cat 345 d l excavator (prefix yee) service repair manual (yee0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a 345D L Excavator with a C13 engine. The removal procedure includes using various tools to remove bolts, seals, gears, bushings, and bearings. The installation procedure provides instructions on cleaning, inspecting, applying threadlock, and installing components while ensuring proper dimensions and alignments are met. Torque specifications and notes are provided throughout.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists the necessary tools and parts. The 27 step disassembly process removes components like gears, shafts, seals and housings. The 36 step assembly process installs these components in reverse order, noting that cleanliness is important and new seals and shims should be used. Precise alignment of parts and use of press tools are required to reassemble the final drive.
Caterpillar cat 345 d l excavator (prefix jkn) service repair manual (jkn0000...hhfjksekmm
The document provides instructions for assembling a travel motor. It describes 33 steps to assemble parts like pistons, seals, plates, springs and valves. Measurements are checked with tools at several steps to ensure correct assembly. Cleaning parts and preventing contamination of hydraulic systems is emphasized.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins with a list of required tools. The disassembly procedure describes removing over 20 components of the final drive in detailed steps. It then describes using a special bench and tools to disassemble additional parts. The assembly section provides the reverse steps to reassemble the final drive components back into the main housing and motor housing.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...JayHaines2
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail how to remove over 20 different components of the final drive including gears, seals, plates, and housing pieces. Detailed illustrations are provided to supplement the text instructions. Specialized tools are listed that are required for tasks like removing retaining rings and planetary gear sets. Proper safety precautions are noted, and references to other documents are provided for additional information.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
Caterpillar cat 345 d l excavator (prefix yee) service repair manual (yee0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a 345D L Excavator with a C13 engine. The removal procedure includes using various tools to remove bolts, seals, gears, bushings, and bearings. The installation procedure provides instructions on cleaning, inspecting, applying threadlock, and installing components while ensuring proper dimensions and alignments are met. Torque specifications and notes are provided throughout.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists the necessary tools and parts. The 27 step disassembly process removes components like gears, shafts, seals and housings. The 36 step assembly process installs these components in reverse order, noting that cleanliness is important and new seals and shims should be used. Precise alignment of parts and use of press tools are required to reassemble the final drive.
Caterpillar cat 345 d l excavator (prefix jkn) service repair manual (jkn0000...hhfjksekmm
The document provides instructions for assembling a travel motor. It describes 33 steps to assemble parts like pistons, seals, plates, springs and valves. Measurements are checked with tools at several steps to ensure correct assembly. Cleaning parts and preventing contamination of hydraulic systems is emphasized.
Caterpillar cat 345 d l excavator (prefix kfh) service repair manual (kfh0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a C13 engine, including:
1. The procedure for removing the rear gear group involves removing 10 components and using 2 required tools.
2. The installation procedure involves 11 steps and uses 1 required tool, and includes instructions for properly installing and positioning bearings.
3. Separate sections provide procedures for removing and installing the flywheel and crankshaft rear seal. Precautions are mentioned regarding handling heated parts and containing fluids.
Caterpillar cat 326 f excavator (prefix ebk) service repair manual (ebk00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 326F excavator. It lists 38 steps for disassembly, removing components like gears, shafts, carriers, and seals. The 33-step assembly section describes installing seals, bearings, gears, carriers, and adjusting bearing preload using shims to achieve the proper clearance between housing components. Precise tools and a lifting device are required to handle heavy parts during the process.
Caterpillar cat 325 d l excavator (prefix dbh) service repair manual (dbh0000...hfjsekekmmd
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a multi-step process to disassemble the final drive. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms.
Caterpillar cat 330 f excavator (prefix jfr) service repair manual (jfr00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling a final drive for 330F and 330F LN excavators. The disassembly procedure involves using various tools to remove 37 individual parts from the final drive assembly, including gears, shafts, housings, seals and bearings. The assembly procedure instructs putting the final drive back together in reverse order and adjusting the bearing preload using shims to achieve the proper clearance. Precise tools and torque specifications are required to correctly reassemble the 550 kg final drive transmission.
Caterpillar cat 365 b ii excavator (prefix der) service repair manual (der000...fios9dkksd
This document provides instructions for disassembling and assembling the final drive of a 365B II EXCAVATOR. Key steps include:
1. Disassembling the final drive by removing gears, bearings, seals and housing components using various tools.
2. Determining the correct shim thickness for reassembly by measuring gear dimensions under precise loading conditions.
3. Reassembling the components in reverse order, applying anti-seize compound and torque sealant, and ensuring proper installation of seals between housings.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat 330 f ln excavator (prefix jhf) service repair manual (jhf000...fksjksmmde
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by having the technician remove the final drive assembly and place it on a transmission repair stand. Detailed steps are then provided to disassemble the various components of the final drive including removing gears, shafts, carriers, and housing pieces. The final section provides instructions for reassembling the final drive, making sure to clean all parts and replace any damaged seals. Technicians are instructed to properly set the bearing preload when reinstalling components.
Caterpillar cat 374 d l excavator (prefix pas) service repair manual (pas0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists the required tools and presents 33 steps for disassembly, removing all internal components. It then outlines 37 steps for reassembly, starting with cleaning and inspecting parts, and continuing through installing bearings, seals, gears, and housing components in the reverse order of disassembly. Tolerances and special installation tools are specified to ensure proper bearing preload and sealing.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 345 d l excavator (prefix byc) service repair manual (byc0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a 345D L Excavator powered by a C13 engine, including:
1. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, gears, bushings, bearings, and covers.
2. Detailed installation instructions are also provided, including proper tooling, torque specifications, and ensuring correct dimensions and alignments of components.
3. Removal and installation of the flywheel and rear crankshaft seal are also described following similar procedures.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
The document provides step-by-step instructions for disassembling the final drive of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, shafts, carriers, and planetary gears. Tools needed are listed. Detailed illustrations accompany each step to show how to remove each component. Cleanliness is emphasized to prevent dirt from entering during disassembly.
Caterpillar cat 365 b excavator (prefix 9tz) service repair manual (9tz00001 ...fios9dkksd
This document provides instructions for disassembling and assembling the final drive of a 365B L excavator. It describes in detail the 31 steps to disassemble the components of the final drive, including removing gears, shafts, carriers, and housing pieces. It then lists the 34 assembly steps, specifying the required tools and explaining how to install components like bearings, seals, gears, and housings back into the final drive. Precautions like cleaning parts and applying lubricants are noted.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...f89siekkmdmm2w
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install locking nuts.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...f8uejkdkdmm3e
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It describes in 21 steps how to disassemble the final drive components using various tools. It then describes in 13 steps the process for assembling the final drive components and housing, including installing bearings and seals. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and other components back into the final drive housing using various tools. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...shibi1322
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...8foskkdjdkdm3e
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install locking nuts.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual (JLS0...jfkskmmdmdm
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps to disassemble the final drive, including removing gears, seals, springs, and other components. It then describes 17 steps for assembling the final drive components using various tools, applying hydraulic pressure to install components like locknuts, and reinstalling parts in reverse order of disassembly.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual (JLS0...jfkskmdmmdd
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...yin9niaojiao
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar cat 345 d l excavator (prefix kfh) service repair manual (kfh0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a C13 engine, including:
1. The procedure for removing the rear gear group involves removing 10 components and using 2 required tools.
2. The installation procedure involves 11 steps and uses 1 required tool, and includes instructions for properly installing and positioning bearings.
3. Separate sections provide procedures for removing and installing the flywheel and crankshaft rear seal. Precautions are mentioned regarding handling heated parts and containing fluids.
Caterpillar cat 326 f excavator (prefix ebk) service repair manual (ebk00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 326F excavator. It lists 38 steps for disassembly, removing components like gears, shafts, carriers, and seals. The 33-step assembly section describes installing seals, bearings, gears, carriers, and adjusting bearing preload using shims to achieve the proper clearance between housing components. Precise tools and a lifting device are required to handle heavy parts during the process.
Caterpillar cat 325 d l excavator (prefix dbh) service repair manual (dbh0000...hfjsekekmmd
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a multi-step process to disassemble the final drive. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms.
Caterpillar cat 330 f excavator (prefix jfr) service repair manual (jfr00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling a final drive for 330F and 330F LN excavators. The disassembly procedure involves using various tools to remove 37 individual parts from the final drive assembly, including gears, shafts, housings, seals and bearings. The assembly procedure instructs putting the final drive back together in reverse order and adjusting the bearing preload using shims to achieve the proper clearance. Precise tools and torque specifications are required to correctly reassemble the 550 kg final drive transmission.
Caterpillar cat 365 b ii excavator (prefix der) service repair manual (der000...fios9dkksd
This document provides instructions for disassembling and assembling the final drive of a 365B II EXCAVATOR. Key steps include:
1. Disassembling the final drive by removing gears, bearings, seals and housing components using various tools.
2. Determining the correct shim thickness for reassembly by measuring gear dimensions under precise loading conditions.
3. Reassembling the components in reverse order, applying anti-seize compound and torque sealant, and ensuring proper installation of seals between housings.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat 330 f ln excavator (prefix jhf) service repair manual (jhf000...fksjksmmde
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by having the technician remove the final drive assembly and place it on a transmission repair stand. Detailed steps are then provided to disassemble the various components of the final drive including removing gears, shafts, carriers, and housing pieces. The final section provides instructions for reassembling the final drive, making sure to clean all parts and replace any damaged seals. Technicians are instructed to properly set the bearing preload when reinstalling components.
Caterpillar cat 374 d l excavator (prefix pas) service repair manual (pas0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists the required tools and presents 33 steps for disassembly, removing all internal components. It then outlines 37 steps for reassembly, starting with cleaning and inspecting parts, and continuing through installing bearings, seals, gears, and housing components in the reverse order of disassembly. Tolerances and special installation tools are specified to ensure proper bearing preload and sealing.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 345 d l excavator (prefix byc) service repair manual (byc0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a 345D L Excavator powered by a C13 engine, including:
1. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, gears, bushings, bearings, and covers.
2. Detailed installation instructions are also provided, including proper tooling, torque specifications, and ensuring correct dimensions and alignments of components.
3. Removal and installation of the flywheel and rear crankshaft seal are also described following similar procedures.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
The document provides step-by-step instructions for disassembling the final drive of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, shafts, carriers, and planetary gears. Tools needed are listed. Detailed illustrations accompany each step to show how to remove each component. Cleanliness is emphasized to prevent dirt from entering during disassembly.
Caterpillar cat 365 b excavator (prefix 9tz) service repair manual (9tz00001 ...fios9dkksd
This document provides instructions for disassembling and assembling the final drive of a 365B L excavator. It describes in detail the 31 steps to disassemble the components of the final drive, including removing gears, shafts, carriers, and housing pieces. It then lists the 34 assembly steps, specifying the required tools and explaining how to install components like bearings, seals, gears, and housings back into the final drive. Precautions like cleaning parts and applying lubricants are noted.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...f89siekkmdmm2w
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install locking nuts.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...f8uejkdkdmm3e
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It describes in 21 steps how to disassemble the final drive components using various tools. It then describes in 13 steps the process for assembling the final drive components and housing, including installing bearings and seals. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and other components back into the final drive housing using various tools. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...shibi1322
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...8foskkdjdkdm3e
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install locking nuts.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual (JLS0...jfkskmmdmdm
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps to disassemble the final drive, including removing gears, seals, springs, and other components. It then describes 17 steps for assembling the final drive components using various tools, applying hydraulic pressure to install components like locknuts, and reinstalling parts in reverse order of disassembly.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual (JLS0...jfkskmdmmdd
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...yin9niaojiao
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...ifoseidkkd
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like springs, pistons, gears, sprockets, bearings, seals and housings. It also describes 14 steps for assembling components using tools like pullers, drivers and a hydraulic bench. The overall procedure involves carefully removing and installing small parts using various specialized tools to take the final drive apart and rebuild it.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...fujsekksmem
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing gears, seals, springs, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...fjskkmemem
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install parts like the locknut.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing plates, springs, pistons, gears, and other components. It also describes using a special bench and tooling to remove a locknut from the final drive assembly. Finally, it outlines the process for disassembling the main and motor housings, including removing bearings, seals, and other parts.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing plates, springs, pistons, gears, and other components. It also describes using a special bench and tooling to remove a locknut from the final drive assembly. Finally, it outlines the process for disassembling the main and motor housings, including removing bearings, seals, and other parts.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tooling to remove the locknut requiring high torque. Proper lifting devices are specified due to component weights up to 816 kg.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tooling to remove the locknut requiring high torque. Proper lifting devices are specified due to component weights up to 816 kg.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tooling to remove the locknut requiring high torque. Proper lifting devices are specified for heavy components.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the process, which includes removing components like the sprocket, planetary gear sets, pistons, and seals. It also describes using a special bench and tooling to remove and install components while applying precise torque levels. The overall procedure involves dismantling the entire final drive assembly down to individual parts and then reassembling it in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tooling to remove the locknut requiring high torque. Proper lifting devices are specified for heavy components.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing the sprocket, planetary gear sets, piston, and other components. It also describes using a special bench and tooling to remove the locknut requiring high torque. The assembly procedure is listed but not described in detail.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing plates, springs, pistons, gears, and other components. It also describes using a special bench and tools to remove a locknut from the final drive assembly. Finally, it outlines the process for disassembling the main and motor housings, including removing bearings, seals, and other parts.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D FM EXCAVATOR JKR
Configuration: 324D FM JKR00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i02568643
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Table 1
Required Tools
Tool Part Number Part Description Qty
A
3H-0468 Puller Plate 2
5F-7366 Forcing Screw 1
8B-7548 Push-Puller Tool Gp 1
8T-0070 Bolt 2
8T-3282 Hard Washer 2
B 1P-0520 Driver Gp 1
C 1P-2321 Combination Puller 1
D 138-7573 Link Bracket 3
E
156-7100 Slide Hammer Puller Gp 1
M5x0.8x1.5 Bolt 1
F 10mm Drill 1
G 138-7575 Link Bracket 3
H 199-6557 Spanner Socket 1
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3. J 127-8458 Final Drive Bench Ar 1
K 127-8468 Reaction Bar As 1
L
3S-6224 Electric Hydraulic Pump Gp 1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
8F-0024 Hose As 2
M 128-4075 Shaft As 1
N 194-3885 Adapter Plate 1
Illustration 1 g00903052
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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4. 1. Install Tooling (A) and Tooling (B). Apply slight pressure to plate (1). Remove retaining
ring (2).
2. Carefully remove Tooling (A) and Tooling (B).
3. Remove plate (1).
4. Remove O-ring seal (3).
Illustration 2 g00903050
5. Remove springs (4).
6. Remove piston (5).
Illustration 3 g00903054
a. Remove piston seals (6) from piston (5).
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5. Illustration 4 g00903611
7. Remove coupler (7).
8. Remove brake discs (8).
Illustration 5 g00903613
9. Remove bottom brake plate (9).
Illustration 6 g01286968
10. Turn over the final drive.
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6. 11. Attach a suitable lifting device to sprocket (10). The weight of sprocket (10) is
approximately 41 kg (90 lb). Remove sprocket (10).
12. Remove cover (11).
Illustration 7 g00903120
13. Remove sun gear (12). Remove planetary gear set (13). Remove retaining rings (14).
Illustration 8 g00903432
a. Install Tooling (C). Remove gears (15).
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7. Illustration 9 g00903928
b. Cut a notch in the bearing cup. Remove one row of bearing rollers through the notch.
After the bearing rollers are out, the remaining parts will drop out. Remove the
retaining ring from the bearing cup.
Illustration 10 g00903433
14. Remove planetary gear set (16).
a. Remove retaining rings (17).
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8. Illustration 11 g00903459
b. Install Tooling (C). Remove gear (18).
Illustration 12 g00903465
15. Remove bolts (19).
16. Remove retainer ring (19A).
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9. Illustration 13 g01041035
17. Install Tooling (D) and a suitable lifting device to planetary gear set (20). The weight of
planetary gear set (20) is approximately 36 kg (80 lb).
Illustration 14 g00903517
Illustration 15 g00903699
a. Install Tooling (C). Remove gear (21).
b. Remove retaining ring (22).
Illustration 16 g00903703
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10. 18. Rotate ring (23) for one notch.
19. Remove ring (23).
Illustration 17 g00903711
20. Install Tooling (E) into dowel pin (24). Remove dowel pin (24) from locknut (25).
Note: The threads for the nut will be damaged from the dowel pins.
21. Use Tooling (F) to drill the holes in order to remove the damaged threads.
127-8458 Final Drive Disassembly and Assembly Bench
Note: The following procedure is for the 127-8458 Final Drive Disassembly and Assembly
Bench.
Reference: Refer to the Tool Operating Manual, NEHS0673 for further procedures concerning
127-8458 Bench.
Illustration 18 g00910492
1. Remove the suitable lifting device from Tooling (G) and attach the suitable lifting device to
the upper half of Tooling (J).
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11. 2. Remove the upper half of Tooling (J). The weight of the upper half of Tooling (J) is
approximately 816 kg (1800 lb).
3. Install Tooling (N) onto the lower half of Tooling (J). The weight of Tooling (N) is
approximately 100 kg (221 lb).
Illustration 19 g01041039
4. Fasten Tooling (G) and a suitable lifting device to the final drive.
5. Fasten the final drive onto the lower half of Tooling (N).
Illustration 20 g00910490
6. Install bolts (27) in the final drive through adapter ring (26).
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12. Illustration 21 g01041044
7. Fasten Tooling (G) and a suitable lifting device to Tooling (H). The weight of Tooling (H)
is approximately 45 kg (100 lb).
8. Lower Tooling (H) into the final drive. Make sure that the notches in nut (25) are aligned
with the keys on Tooling (H).
9. Remove Tooling (I) and the suitable lifting device.
Illustration 22 g00910496
10. Place Tooling (K) onto Tooling (H).
11. Fasten a suitable lifting device to the upper half of Tooling (J) and install the upper half of
Tooling (J) to the lower half of Tooling (J). Pin the two halves together.
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13. Illustration 23 g00910497
12. Attach Tooling (L) to the pressure reducing valve manifold, as shown.
13. Set the torque level for the bench to 2000 psi (14500 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
Illustration 24 g00910500
14. Place Tooling (M) through the bench and into Tooling (K).
15. Remove locknut (25). The breakaway torque will vary. The nut will loosen usually at
1400 psi (10750 lb ft).
16. Fasten a suitable lifting device to the upper half of Tooling (J).
17. Remove the upper half of Tooling (J).
Disassembly Procedure for the Main Housing and the Motor Housing
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14. Illustration 25 g01041039
1. Fasten Tooling (G) and a suitable lifting device to main housing (29), as shown.
2. Separate the main housing (29) from the motor housing (30). The weight of the main
housing is approximately 123 kg (270 lb).
Note: Two outer races and one roller bearing will be removed with the main housing. The
other roller bearing and the two Duo-cone seal kits will remain with the motor housing.
3. Disassemble motor housing (30), as follows:
Illustration 26 g00910506
a. Use two screwdrivers and remove bearing (31) from the motor housing.
b. Remove the Duo-cone seal kit (32) from the motor housing.
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15. Illustration 27 g00910508
c. Remove the two backup rings and O-ring seal (33) from the motor housing.
4. Disassemble the main housing (29), as follows:
Illustration 28 g00910510
a. Remove bearing (34) from the main housing (29).
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16. Illustration 29 g00910511
b. Turn main housing (29) over 180 degrees, as shown.
c. Remove seal (35).
d. Remove bearing (36).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Aug 8 00:45:45 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D FM EXCAVATOR JKR
Configuration: 324D FM JKR00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i07141171
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 126-3994 Duo-Cone Seal Installer As 1
B 138-7573 Link Bracket 3
C 127-8458 Final Drive Bench Ar 1
D 154-9315 Thread File Group 1
E 138-7575 Link Bracket 2
F 199-6557 Spanner Wrench As 1
G 127-8468 Reaction Bar As 1
H
3S-6224 Electric Hydraulic Pump Gp 1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
8F-0024 Hose As 2
I 128-4075 Shaft As 1
K 1P-0520 Driver Gp 1
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18. L 1U-8223 Lifting Sling 2
M
3H-0468 Puller Plate 2
5F-7366 Forcing Screw 1
8B-7548 Push-Puller Tool Gp 1
8T-0070 Bolt 2
8T-3282 Hard Washer 2
1P-0520 Driver Gp 1
Assembly Procedure for the Main Housing
1. Assemble main housing (3), as follows:
Illustration 1 g00911498
a. Install bearing race (2).
b. Install seal (1).
Illustration 2 g00911499
c. Turn main housing (3) over 180 degrees, as shown.
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19. d. Install bearing (4).
2. Assemble motor housing (6), as follows:
Illustration 3 g00911506
a. Install the two backup rings and O-ring seal (7) in the motor housing.
Illustration 4 g00911509
b. Install bearing (8).
c. Use Tooling (A) to install Duo-cone seal kit (9).
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20. Illustration 5 g01041120
3. Place main housing (3) on motor housing (6).
4. Remove Tooling (B) and the suitable lifting device.
Illustration 6 g00913031
5. Use Tooling (D) to clean the threads that are on locknut (10).
6. Install locknut (10).
Illustration 7 g01041121
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21. 7. Fasten Tooling (E) and a suitable lifting device to Tooling (F).
8. Lower Tooling (F) into the final drive. Make sure that the notches in locknut (10) are
aligned with the keys on Tooling (F). The weight of Tooling (F) is approximately 45 kg
(100 lb).
Illustration 8 g00914371
9. Place Tooling (G) onto Tooling (F).
10. Fasten a suitable lifting device to the upper half of Tooling (C) and install the upper half of
Tooling (C) to the lower half of Tooling (C). Pin the two halves together.
Illustration 9 g00914422
11. Attach Tooling (H) to the pressure reducing valve manifold, as shown.
12. Set the torque level for the bench to 4000 N·m (2950 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
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22. Illustration 10 g00914423
13. Place Tooling (I) through the bench and into Tooling (G).
Illustration 11 g00913894
14. Install locknut (10). Tighten locknut (10) to a torque of 4000 N·m (2950 lb ft).
15. Fasten a hoist to the upper half of Tooling (C).
16. Remove the upper half of Tooling (C).
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23. Illustration 12 g00913936
17. Install dowel pin (11) into locknut (10).
Note: Do not reuse the old holes for the dowel pins.
Illustration 13 g00904392
18. Rotate ring (12) for one notch until the ring locks in place.
Illustration 14 g00904394
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 15 g00904395
19. Install retaining ring (15).
20. Install gears (14).
21. Install retaining ring (13).
Illustration 16 g01041133
22. Install Tooling (B) and a suitable lifting device to planetary gear set (16). The weight of
planetary gear set (16) is approximately 36 kg (80 lb). Position the planetary gear set into
the housing.
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26. Illustration 17 g00904396
23. Install bolts (17).
Illustration 18 g06234329
Typical Example
24. Install gears (18). Install sun gear (18A) and the retaining ring.
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27. Illustration 19 g00904397
25. Install planetary gear set (19).
a. Install retaining ring (20).
Illustration 20 g06234330
26. Install gears (21). Install sun gear (21A) and the retaining ring.
Illustration 21 g00904411
a. Install retaining rings (24). Install planetary gear set (23). Install sun gear (22).
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