The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 19 steps for disassembly. The assembly section lists 11 steps and refers to tools needed to install bearings, seals, and other components back into the main and motor housings. Proper safety precautions and the use of specialized tools are emphasized throughout.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...JayHaines2
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...fujsekksmem
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing gears, seals, springs, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...fjskkmemem
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install parts like the locknut.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...f89siekkmdmm2w
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install locking nuts.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...f8uejkdkdmm3e
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It describes in 21 steps how to disassemble the final drive components using various tools. It then describes in 13 steps the process for assembling the final drive components and housing, including installing bearings and seals. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and other components back into the final drive housing using various tools. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...shibi1322
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...8foskkdjdkdm3e
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install locking nuts.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...JayHaines2
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...fujsekksmem
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing gears, seals, springs, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level using various tools. The overall document provides detailed technical instructions for maintenance personnel to complete a full disassembly and reassembly of the final drive system.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...fjskkmemem
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install parts like the locknut.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...f89siekkmdmm2w
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install locking nuts.
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This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It describes in 21 steps how to disassemble the final drive components using various tools. It then describes in 13 steps the process for assembling the final drive components and housing, including installing bearings and seals. The document includes illustrations to supplement the written instructions.
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This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and other components back into the final drive housing using various tools. The document includes illustrations to supplement the written instructions.
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The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like the brake discs, sprocket, gears, and bearings. It also describes 17 steps for assembling components using a final drive bench and tools to apply torque and remove/install locking nuts.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual (JLS0...jfkskmmdmdm
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps to disassemble the final drive, including removing gears, seals, springs, and other components. It then describes 17 steps for assembling the final drive components using various tools, applying hydraulic pressure to install components like locknuts, and reinstalling parts in reverse order of disassembly.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual (JLS0...jfkskmdmmdd
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...yin9niaojiao
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and adjusting the torque level when using assembly tools. The document includes illustrations and lists required tools for each procedure.
Caterpillar cat 324 d fm ll excavator (prefix jls) service repair manual (jls...ifoseidkkd
The document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It lists required tools and parts and describes 21 steps for disassembling components like springs, pistons, gears, sprockets, bearings, seals and housings. It also describes 14 steps for assembling components using tools like pullers, drivers and a hydraulic bench. The overall procedure involves carefully removing and installing small parts using various specialized tools to take the final drive apart and rebuild it.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the various components of the final drive, including gears, seals, and housings. It then describes the assembly procedure and lists the required tools, outlining the steps to reassemble the main housing, motor housing, and other components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins by listing the required tools. The disassembly process involves removing over 20 individual components of the final drive including plates, springs, gears, seals and bearings. Detailed illustrations are provided to support each step. The assembly process reverses the disassembly steps and provides additional details on using specialty tools and fixtures to reinstall components like nuts and seals that require precise torque or placement.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents a step-by-step procedure with illustrations. Key steps include using pullers and a special bench to remove the sun gear, planetary gears, and locknut. Bearings, seals, and other components are also removed/installed. Proper lifting devices and torque settings are noted to safely complete the process.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins with a list of required tools. The disassembly procedure describes removing over 20 components of the final drive in detailed steps. It then describes using a special bench and tools to disassemble additional parts. The assembly section provides the reverse steps to reassemble the final drive components back into the main housing and motor housing.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...shudun96087
This document provides instructions for disassembling and assembling the final drive on a 324D FM excavator. It lists required tools and parts and provides detailed step-by-step instructions and illustrations for removing components like springs, pistons, gears, and seals. It also describes using a special final drive bench assembly tool to assist with removing the final drive locknut which requires up to 2000 PSI of pressure.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...qme229722
1. The document provides instructions for disassembling and assembling the final drive of a 324D FM excavator.
2. It lists required tools and parts and provides step-by-step procedures with accompanying illustrations for removing components like springs, pistons, gears, and seals from the final drive housing.
3. Reassembly instructions are also provided, showing how to install bearings, seals, and other components back into the housings in the reverse order of disassembly.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...kesi7153062
1. The document provides assembly and disassembly instructions for the final drive of a 324D FM excavator.
2. It details the required tools and parts, and provides a step-by-step procedure to disassemble and assemble the various components of the final drive.
3. The components include the main housing, motor housing, planetary gear sets, sprocket, piston, springs, and other internal parts. Detailed illustrations supplement the assembly/disassembly steps.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing the sprocket, planetary gear sets, piston, and other components. It also describes using a special bench and tooling to remove the locknut requiring high torque. The assembly procedure is listed but not described in detail.
Caterpillar cat 324 d fm excavator (prefix jgk) service repair manual (jgk000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing plates, springs, pistons, gears, and other components. It also describes using a special bench and tools to remove a locknut from the final drive assembly. Finally, it outlines the process for disassembling the main and motor housings, including removing bearings, seals, and other parts.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JGK) Service Repair Manual (JGK0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and describes each step of the disassembly process, which includes removing plates, springs, pistons, gears, and other components. It also describes using a special bench and tooling to remove a locknut from the final drive assembly. Finally, it outlines the process for disassembling the main and motor housings, including removing bearings, seals, and other parts.
Caterpillar Cat 330C FM EXCAVATOR (Prefix B4N) Service Repair Manual Instant ...yan77xunhao
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the cylinder head, applying anti-seize compound to bolts, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other components like the rocker arm first, ensuring timing marks are aligned, and lubricating the camshaft lobes during installation.
- Removing and installing the camshaft gear by pressing it off the camshaft, aligning the keyway, and heating the gear to the proper temperature during installation.
The document provides instructions for disassembling a transmission (power shift) from a 416E Backhoe Loader. It lists required tools and outlines 25 steps to remove the transmission, including draining fluids, disconnecting electrical and hydraulic connections, removing mounting hardware, and lifting the transmission off with a hydraulic jack. The transmission weighs approximately 255 kg (562 lb) and special care must be taken when handling it and containing any fluids.
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- Carefully tightening the nut to the specified torque
Caterpillar Cat 345B Series II Excavator (Prefix CCC) Service Repair Manual I...yan77xunhao
The document provides instructions for removing and installing the rocker shaft, pushrods, cylinder head, and related components on a 345B Series II Excavator with a 3176C engine. The removal procedure involves disconnecting sensors, tubes, and wiring before removing bolts and lifting off the cylinder head. The installation procedure specifies cleaning mating surfaces, installing new gaskets and seals, and using guide bolts to position the cylinder head before reconnecting components.
This document provides instructions for removing the cylinder head from a Caterpillar 3054C engine. The steps include:
1. Draining the coolant and engine oil from the engine oil cooler.
2. Removing the air filter hose.
3. Removing any attached components to the cylinder head like the valve cover, rocker arms, pushrods, etc.
4. Removing the cylinder head bolts and removing the cylinder head.
The document provides instructions for disassembling and assembling components of the control valve for an excavator model 385B. It describes 25 steps to disassemble parts like actuators, manifolds, solenoids, valves, seals and more. The assembly section outlines 14 steps and provides warnings to properly install spring-loaded parts to prevent injury. Precautions are noted to clean parts and check for wear before reassembly.
Caterpillar Cat 385C and 385C L Excavator (Prefix JCM) Service Repair Manual ...yan77xunhao
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It notes the importance of cleanliness. For assembly, it lists 1 step to reassemble the final drive on a repair stand and cribbing, referring to other assembly instructions. Tools, torque specs and notes on lubrication and seals are provided. The goal is to disassemble, clean, inspect for wear, replace worn parts, and reassemble the final drive while maintaining cleanliness.
This document provides instructions for disassembling and assembling the final drive of a 385B excavator. It describes:
1) Removing over 30 components of the final drive including gears, shafts, housings and seals using various tools.
2) Cleaning and inspecting parts prior to assembly.
3) Assembling the components in reverse order, applying lubricants to bearings and sealing surfaces.
4) Using tools and procedures to properly set bearing preload when installing the main housing.
Caterpillar Cat 385B and 385B L Excavator (Prefix FDL) Service Repair Manual ...yan77xunhao
This document provides instructions for disassembling and assembling the final drive of an excavator model 385B.
The disassembly procedure involves removing 27 parts in a specific sequence, including removing the ring gear, carrier assemblies, gears, shafts and seals. The assembly procedure instructs installing 31 parts in reverse order, and describes determining the correct shim thickness between the bearing cone and coupling gear to achieve proper bearing preload. Special tools are required for several steps.
Caterpillar Cat 374F L Excavator (Prefix AP4) Service Repair Manual Instant D...yan77xunhao
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists the required tools and parts. The disassembly process involves removing components like the final drive cover, ring gear, carrier assemblies, gears, shafts and housings. The assembly process specifies cleaning parts, applying sealant, installing bearings and seals, and adjusting bearing preload using shims. Precautions are given for using hydraulic cylinders and puller studs during the assembly process.
This document provides instructions for disassembling and assembling the governor and fuel injection pump housing of a 3306 vehicular engine. It describes removing over 30 individual parts in 12 steps to disassemble the governor. It then describes assembling the governor in 35 steps, noting to clean and oil all parts before assembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifter group
- Camshaft
- Camshaft bearings
- Engine oil pan
- Piston cooling jets
The instructions include lists of required tools, step-by-step procedures, torque specifications, and cautions to keep parts clean and properly support components.
The document provides instructions for removing and disassembling the transmission of a 428D Backhoe Loader. It describes 19 steps to disassemble the transmission into its major components which include removing valve groups, filters, shafts, seals and gaskets. Special tools are required and cleanliness is important when disassembling the transmission.
The document provides instructions for removing the bank valve from a 420E Backhoe Loader. It is a 19 step process that involves draining fluids, removing floor plates, disconnecting hoses and wiring, and using lifting equipment to remove the heavy bank valve unit. The bank valve is then disassembled into its individual valve components for inspection or replacement.
The document provides instructions for installing a swing frame on a 420E backhoe loader. It outlines 20 steps for the installation, which include lowering bearing temperatures, placing bars through frames, installing pins and bolts, connecting hoses and harnesses, and positioning cylinders. Tools required include levers, drivers, and lifting devices. Safety precautions are provided for working on pressurized hydraulic systems.
The document provides instructions to disassemble an axle housing, axle shaft, and wheel flange from a 420E backhoe loader. It outlines 9 steps to remove components including the axle shaft, retaining rings, locking plates, seals, bearings and bushings. Tools required include a spanner wrench, retaining ring pliers, and a combination puller. The purpose is to disassemble these components for repair or replacement.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
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Understanding Catalytic Converter Theft:
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM LL EXCAVATOR C9M
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader C9M00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i02568643
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Table 1
Required Tools
Tool Part Number Part Description Qty
A
3H-0468 Puller Plate 2
5F-7366 Forcing Screw 1
8B-7548 Push-Puller Tool Gp 1
8T-0070 Bolt 2
8T-3282 Hard Washer 2
B 1P-0520 Driver Gp 1
C 1P-2321 Combination Puller 1
D 138-7573 Link Bracket 3
E
156-7100 Slide Hammer Puller Gp 1
M5x0.8x1.5 Bolt 1
F 10mm Drill 1
G 138-7575 Link Bracket 3
H 199-6557 Spanner Socket 1
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3. J 127-8458 Final Drive Bench Ar 1
K 127-8468 Reaction Bar As 1
L
3S-6224 Electric Hydraulic Pump Gp 1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
8F-0024 Hose As 2
M 128-4075 Shaft As 1
N 194-3885 Adapter Plate 1
Illustration 1 g00903052
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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4. 1. Install Tooling (A) and Tooling (B). Apply slight pressure to plate (1). Remove retaining
ring (2).
2. Carefully remove Tooling (A) and Tooling (B).
3. Remove plate (1).
4. Remove O-ring seal (3).
Illustration 2 g00903050
5. Remove springs (4).
6. Remove piston (5).
Illustration 3 g00903054
a. Remove piston seals (6) from piston (5).
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6. 11. Attach a suitable lifting device to sprocket (10). The weight of sprocket (10) is
approximately 41 kg (90 lb). Remove sprocket (10).
12. Remove cover (11).
Illustration 7 g00903120
13. Remove sun gear (12). Remove planetary gear set (13). Remove retaining rings (14).
Illustration 8 g00903432
a. Install Tooling (C). Remove gears (15).
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7. Illustration 9 g00903928
b. Cut a notch in the bearing cup. Remove one row of bearing rollers through the notch.
After the bearing rollers are out, the remaining parts will drop out. Remove the
retaining ring from the bearing cup.
Illustration 10 g00903433
14. Remove planetary gear set (16).
a. Remove retaining rings (17).
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9. Illustration 13 g01041035
17. Install Tooling (D) and a suitable lifting device to planetary gear set (20). The weight of
planetary gear set (20) is approximately 36 kg (80 lb).
Illustration 14 g00903517
Illustration 15 g00903699
a. Install Tooling (C). Remove gear (21).
b. Remove retaining ring (22).
Illustration 16 g00903703
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10. 18. Rotate ring (23) for one notch.
19. Remove ring (23).
Illustration 17 g00903711
20. Install Tooling (E) into dowel pin (24). Remove dowel pin (24) from locknut (25).
Note: The threads for the nut will be damaged from the dowel pins.
21. Use Tooling (F) to drill the holes in order to remove the damaged threads.
127-8458 Final Drive Disassembly and Assembly Bench
Note: The following procedure is for the 127-8458 Final Drive Disassembly and Assembly
Bench.
Reference: Refer to the Tool Operating Manual, NEHS0673 for further procedures concerning
127-8458 Bench.
Illustration 18 g00910492
1. Remove the suitable lifting device from Tooling (G) and attach the suitable lifting device to
the upper half of Tooling (J).
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11. 2. Remove the upper half of Tooling (J). The weight of the upper half of Tooling (J) is
approximately 816 kg (1800 lb).
3. Install Tooling (N) onto the lower half of Tooling (J). The weight of Tooling (N) is
approximately 100 kg (221 lb).
Illustration 19 g01041039
4. Fasten Tooling (G) and a suitable lifting device to the final drive.
5. Fasten the final drive onto the lower half of Tooling (N).
Illustration 20 g00910490
6. Install bolts (27) in the final drive through adapter ring (26).
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12. Illustration 21 g01041044
7. Fasten Tooling (G) and a suitable lifting device to Tooling (H). The weight of Tooling (H)
is approximately 45 kg (100 lb).
8. Lower Tooling (H) into the final drive. Make sure that the notches in nut (25) are aligned
with the keys on Tooling (H).
9. Remove Tooling (I) and the suitable lifting device.
Illustration 22 g00910496
10. Place Tooling (K) onto Tooling (H).
11. Fasten a suitable lifting device to the upper half of Tooling (J) and install the upper half of
Tooling (J) to the lower half of Tooling (J). Pin the two halves together.
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13. Illustration 23 g00910497
12. Attach Tooling (L) to the pressure reducing valve manifold, as shown.
13. Set the torque level for the bench to 2000 psi (14500 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
Illustration 24 g00910500
14. Place Tooling (M) through the bench and into Tooling (K).
15. Remove locknut (25). The breakaway torque will vary. The nut will loosen usually at
1400 psi (10750 lb ft).
16. Fasten a suitable lifting device to the upper half of Tooling (J).
17. Remove the upper half of Tooling (J).
Disassembly Procedure for the Main Housing and the Motor Housing
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14. Illustration 25 g01041039
1. Fasten Tooling (G) and a suitable lifting device to main housing (29), as shown.
2. Separate the main housing (29) from the motor housing (30). The weight of the main
housing is approximately 123 kg (270 lb).
Note: Two outer races and one roller bearing will be removed with the main housing. The
other roller bearing and the two Duo-cone seal kits will remain with the motor housing.
3. Disassemble motor housing (30), as follows:
Illustration 26 g00910506
a. Use two screwdrivers and remove bearing (31) from the motor housing.
b. Remove the Duo-cone seal kit (32) from the motor housing.
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15. Illustration 27 g00910508
c. Remove the two backup rings and O-ring seal (33) from the motor housing.
4. Disassemble the main housing (29), as follows:
Illustration 28 g00910510
a. Remove bearing (34) from the main housing (29).
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16. Illustration 29 g00910511
b. Turn main housing (29) over 180 degrees, as shown.
c. Remove seal (35).
d. Remove bearing (36).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 15 00:38:47 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM LL EXCAVATOR C9M
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader C9M00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i07141171
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 126-3994 Duo-Cone Seal Installer As 1
B 138-7573 Link Bracket 3
C 127-8458 Final Drive Bench Ar 1
D 154-9315 Thread File Group 1
E 138-7575 Link Bracket 2
F 199-6557 Spanner Wrench As 1
G 127-8468 Reaction Bar As 1
H
3S-6224 Electric Hydraulic Pump Gp 1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
8F-0024 Hose As 2
I 128-4075 Shaft As 1
K 1P-0520 Driver Gp 1
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18. L 1U-8223 Lifting Sling 2
M
3H-0468 Puller Plate 2
5F-7366 Forcing Screw 1
8B-7548 Push-Puller Tool Gp 1
8T-0070 Bolt 2
8T-3282 Hard Washer 2
1P-0520 Driver Gp 1
Assembly Procedure for the Main Housing
1. Assemble main housing (3), as follows:
Illustration 1 g00911498
a. Install bearing race (2).
b. Install seal (1).
Illustration 2 g00911499
c. Turn main housing (3) over 180 degrees, as shown.
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19. d. Install bearing (4).
2. Assemble motor housing (6), as follows:
Illustration 3 g00911506
a. Install the two backup rings and O-ring seal (7) in the motor housing.
Illustration 4 g00911509
b. Install bearing (8).
c. Use Tooling (A) to install Duo-cone seal kit (9).
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20. Illustration 5 g01041120
3. Place main housing (3) on motor housing (6).
4. Remove Tooling (B) and the suitable lifting device.
Illustration 6 g00913031
5. Use Tooling (D) to clean the threads that are on locknut (10).
6. Install locknut (10).
Illustration 7 g01041121
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21. 7. Fasten Tooling (E) and a suitable lifting device to Tooling (F).
8. Lower Tooling (F) into the final drive. Make sure that the notches in locknut (10) are
aligned with the keys on Tooling (F). The weight of Tooling (F) is approximately 45 kg
(100 lb).
Illustration 8 g00914371
9. Place Tooling (G) onto Tooling (F).
10. Fasten a suitable lifting device to the upper half of Tooling (C) and install the upper half of
Tooling (C) to the lower half of Tooling (C). Pin the two halves together.
Illustration 9 g00914422
11. Attach Tooling (H) to the pressure reducing valve manifold, as shown.
12. Set the torque level for the bench to 4000 N·m (2950 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
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22. Illustration 10 g00914423
13. Place Tooling (I) through the bench and into Tooling (G).
Illustration 11 g00913894
14. Install locknut (10). Tighten locknut (10) to a torque of 4000 N·m (2950 lb ft).
15. Fasten a hoist to the upper half of Tooling (C).
16. Remove the upper half of Tooling (C).
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23. Illustration 12 g00913936
17. Install dowel pin (11) into locknut (10).
Note: Do not reuse the old holes for the dowel pins.
Illustration 13 g00904392
18. Rotate ring (12) for one notch until the ring locks in place.
Illustration 14 g00904394
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24. Illustration 15 g00904395
19. Install retaining ring (15).
20. Install gears (14).
21. Install retaining ring (13).
Illustration 16 g01041133
22. Install Tooling (B) and a suitable lifting device to planetary gear set (16). The weight of
planetary gear set (16) is approximately 36 kg (80 lb). Position the planetary gear set into
the housing.
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25. Illustration 17 g00904396
23. Install bolts (17).
Illustration 18 g06234329
Typical Example
24. Install gears (18). Install sun gear (18A) and the retaining ring.
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26. Illustration 19 g00904397
25. Install planetary gear set (19).
a. Install retaining ring (20).
Illustration 20 g06234330
26. Install gears (21). Install sun gear (21A) and the retaining ring.
Illustration 21 g00904411
a. Install retaining rings (24). Install planetary gear set (23). Install sun gear (22).
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27. Illustration 22 g00904400
27. Install cover (26).
28. Attach Tooling (L) and a suitable lifting device to sprocket (25). Install sprocket (25). The
weight of sprocket (25) is approximately 41 kg (90 lb).
29. Turn over the final drive so that the cover is down.
Illustration 23 g00904402
30. Install bottom brake plate (27).
Illustration 24 g00904403
31. Install coupler (28).
32. Install brake discs (29).
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28. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
29. Illustration 25 g00904406
33. Install piston seals (31) on piston (30).
a. Install piston (30).
Illustration 26 g00904405
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
34. Install springs (32) into piston (30).
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