This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 42 steps to assemble various transmission components including gears, shafts, bearings, seals and clutches. Tools required include lifting fixtures, pullers, bolts and nuts. Components are installed in stages on input, forward and reverse/second shafts and include checking bearings are seated and seals are installed correctly with lips facing inward.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fusjejedrfjskekem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing components like bearings, gears, shafts, and clutches into the transmission case and cover. The transmission involves assembling multiple gear and clutch assemblies onto several shafts before installing the shafts into the transmission casing.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...dujjsjekkkdmm
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, aligning splines, and using lifting fixtures to position heavy assemblies during the rebuild process.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjskekdmem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing various transmission components including bearings, gears, shafts, seals, and clutches. The assembly involves heating and pressing components, installing seals and lubricants, and positioning heavy assemblies with lifting tools.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsefkkertsemme
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 53 steps to assemble components like bearings, gears, clutches, seals and shafts. Tools required include pullers, bolts, nuts and heating equipment. Proper order and alignment of splines is important. Weights of assembled components are provided to assist installation.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsekdmme
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, installing snap rings and seals, and positioning heavy shaft assemblies with lifting tools.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...ze6074xunong
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...f8seodkdmdmed3
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 40 steps to assemble various transmission components including bearings, gears, shafts, clutches, and seals. Detailed illustrations accompany each step showing where parts are located. Proper heating and installation of bearings is emphasized. Required tools include pullers, nuts, bolts, and other fasteners to complete the assembly.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fusjejedrfjskekem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing components like bearings, gears, shafts, and clutches into the transmission case and cover. The transmission involves assembling multiple gear and clutch assemblies onto several shafts before installing the shafts into the transmission casing.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...dujjsjekkkdmm
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, aligning splines, and using lifting fixtures to position heavy assemblies during the rebuild process.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjskekdmem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing various transmission components including bearings, gears, shafts, seals, and clutches. The assembly involves heating and pressing components, installing seals and lubricants, and positioning heavy assemblies with lifting tools.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsefkkertsemme
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 53 steps to assemble components like bearings, gears, clutches, seals and shafts. Tools required include pullers, bolts, nuts and heating equipment. Proper order and alignment of splines is important. Weights of assembled components are provided to assist installation.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsekdmme
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, installing snap rings and seals, and positioning heavy shaft assemblies with lifting tools.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...ze6074xunong
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...f8seodkdmdmed3
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 40 steps to assemble various transmission components including bearings, gears, shafts, clutches, and seals. Detailed illustrations accompany each step showing where parts are located. Proper heating and installation of bearings is emphasized. Required tools include pullers, nuts, bolts, and other fasteners to complete the assembly.
This document provides instructions for removing and installing various engine components on a 246 Skid Steer Loader, including the turbocharger, exhaust manifold, inlet manifold, and inlet and exhaust valve springs. The removal and installation procedures describe loosening clamps, removing bolts, plugging openings to prevent contamination, cleaning surfaces, and installing new gaskets. Tools required are also listed.
CASE IH STX450 Tractor Service Repair Manual.pdfufjskekdjdmw2
The document provides instructions for removing and installing an engine. It is a multi-step process that involves disconnecting various electrical and mechanical components like batteries, wiring harnesses, hoses, and mounts. Safety precautions are emphasized throughout. Key steps include draining fluids, removing accessories, disconnecting wiring, and using overhead lifting equipment to maneuver the heavy engine component out of and back into the tractor.
CASE IH STX440 Tractor Service Repair Manual.pdfufjskekdjdmw2
The document provides instructions for removing and installing an engine. It is a multi-step process that begins by preparing the machine, disconnecting electrical and fluid connections, removing ancillary components, and then lifting the engine out of the machine. The installation process reverses these steps, carefully positioning and securing the engine before reconnecting all electrical and fluid lines. Safety is emphasized throughout with warnings about proper lifting equipment and blocking the machine securely.
CASE IH STX375 Tractor Service Repair Manual.pdfufjskekdjdmw2
The document provides step-by-step instructions for removing an engine from a tractor. It lists 27 steps including draining fluids, disconnecting wiring harnesses, removing hoses, and detaching mounting hardware. The instructions cover disconnecting batteries, removing the radiator, hood, fuel lines, air intake components, and other parts to fully separate the engine from the tractor.
CASE IH STX325 Tractor Service Repair Manual.pdfufjskekdjdmw2
The document provides step-by-step instructions for removing an engine from a tractor. It lists 27 steps including draining fluids, disconnecting wiring harnesses, removing hoses, and detaching mounting hardware. The goal is to fully separate the engine from other tractor components to allow for its removal from the vehicle. Safety precautions are outlined at the beginning regarding parking the tractor, relieving pressures, and disconnecting the battery.
CASE IH STX275 Tractor Service Repair Manual.pdfufjskekdjdmw2
The document provides instructions for removing and installing an engine. It is a multi-step process that begins by preparing the machine, disconnecting electrical and fluid connections, removing ancillary components, and then lifting the engine out of the machine. The installation process reverses these steps, carefully positioning and securing the engine before reconnecting all electrical and fluid lines. Safety is emphasized throughout with warnings about proper lifting equipment and blocking the machine securely.
CASE IH Steiger 620 Tier 4B (final) Tractor Service Repair Manual.pdfufjskekdjdmw2
This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains sections covering the engine, transmission, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, and electrical systems. The manual provides maintenance and repair information for technicians.
The document provides instructions for removing and installing the engine oil pump on a 242B2 Skid Steer Loader with a 3024C engine. The removal procedure involves removing the front housing, idler gear components, suction pipe, and idler hub. The installation procedure outlines installing the idler hub, gears, rotor, cover, and suction pipe and includes checking end play clearance. Safety notices are provided throughout regarding contained fluids, cleanliness, and spring loaded components.
This document provides instructions for disassembling and assembling the swing and track motors of a 245 Excavator model. It describes in detail removing over 30 individual parts including the swing motor, track motors, pump head, body, barrel, pistons, drive plate and various seals and bearings. Reassembly involves cleaning all parts, applying oil, pressing in bearing cups and cones, installing inserts, joint assembly and other parts in reverse order of disassembly. Precise identification of parts locations and temperatures are required.
Caterpillar Cat 320C L 320CL Excavator (Prefix GLA) Service Repair Manual (G...ufjskekdjdmw2
The document provides instructions for disassembling a swing drive. Key steps include:
1. Removing retaining rings, gears, bearings, washers, and other internal components from the carrier assembly and housing.
2. Using tools like retaining ring pliers and drivers to remove pins and seals.
3. Pressing out components like the shaft, bearings, and spacer from the housing.
The process involves dismantling the entire swing drive assembly into its individual parts for inspection or replacement of worn components. Cleanliness is emphasized to prevent contamination of parts.
This document provides instructions for removing and installing exhaust manifolds, inlet and exhaust valves, and inlet and exhaust valve springs on Caterpillar 249D compact track loaders. The procedures describe using various tools to compress springs, remove bolts and nuts, and install new gaskets. Safety notices are included to warn technicians to keep parts clean, plug openings, and wear protective equipment when working with compressed springs.
Caterpillar Cat 247 MULTI TERRAIN LOADER (Prefix CML) Service Repair Manual (...ufjskekdjdmw2
This document provides instructions for removing and installing the lift cylinder on a 247 Multi Terrain Loader. It lists the required tools and safety precautions. The removal procedure involves releasing hydraulic pressure, disconnecting hoses and removing pins and bolts to detach the cylinder. Reinstallation is the reverse of removal. Torque specifications are provided for reassembly.
This document provides instructions for installing the cylinder head on a 4-cylinder engine:
1. Thoroughly clean the cylinder head and cylinder block mating surfaces.
2. Inspect the cylinder head for distortion and replace if out of specification.
3. Install guide bolts through the cylinder block and install the new cylinder head gasket, ensuring dowel pins are correctly positioned.
This document provides instructions for removing and installing a fuel injection pump on a 246D Skid Steer Loader powered by a C3.3B engine. The procedure involves disconnecting fuel lines, removing mounting nuts and bolts, and carefully withdrawing the pump. New gasket shims and bolts are installed when reinstalling the pump. Cleanliness of all fuel system components is emphasized.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note required tools and torque specifications and include illustrations showing the components and repair steps. Safety notices are also provided regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing a piston pump on a 246D Skid Steer Loader. It outlines the required tools and gives step-by-step procedures with illustrations. To remove the pump, hoses and harnesses must be disconnected, then lifting tools are used to support the pump while bolts are removed. For installation, the process is reversed. Disassembly of the pump involves removing valves, coils, cartridges and seals. Assembly requires installing these components in reverse order while applying thread lock compound in some areas.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs.
Caterpillar Cat 245B SERIES II EXCAVATOR (Prefix 6MF) Service Repair Manual (...ufjskekdjdmw2
This document provides instructions for disassembling and assembling starting motors for a 245B Series II excavator. It describes removing components like the rear housing, brush holder, pinion drive housing, and shift lever housing. Tools needed are listed. Detailed photos show each step, such as lifting brush springs, removing retaining rings, and cleaning parts with mineral spirits. Instructions are provided for both 42-MT and 37-MT/41-MT style starting motors.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...ufjskekdjdmw2
This document provides instructions for servicing components of a 245 Excavator engine, including:
- Disassembling and reassembling the fuel injection pump housing, which involves removing pumps, gears, and bearings, and reinstalling them in the proper order and position.
- Removing and installing the inlet manifold, which connects to the cylinder head and air cleaner components.
- Removing the aftercooler unit, which cools engine air after turbocharging, by disconnecting hoses and removing housing covers, elbows, and the core component.
This document provides instructions for disassembling and assembling the swing drive of a 245 Excavator model. It describes removing and installing over 40 individual parts in multiple steps. Key parts that must be removed include the swing drive motor, brake, various oil lines and tubes, bearings, gears, and casing components. Proper cleaning and application of anti-seize compound to specific areas is emphasized. Torque specifications and special tools are referenced throughout the process.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
This document provides instructions for removing and installing various engine components on a 246 Skid Steer Loader, including the turbocharger, exhaust manifold, inlet manifold, and inlet and exhaust valve springs. The removal and installation procedures describe loosening clamps, removing bolts, plugging openings to prevent contamination, cleaning surfaces, and installing new gaskets. Tools required are also listed.
CASE IH STX450 Tractor Service Repair Manual.pdfufjskekdjdmw2
The document provides instructions for removing and installing an engine. It is a multi-step process that involves disconnecting various electrical and mechanical components like batteries, wiring harnesses, hoses, and mounts. Safety precautions are emphasized throughout. Key steps include draining fluids, removing accessories, disconnecting wiring, and using overhead lifting equipment to maneuver the heavy engine component out of and back into the tractor.
CASE IH STX440 Tractor Service Repair Manual.pdfufjskekdjdmw2
The document provides instructions for removing and installing an engine. It is a multi-step process that begins by preparing the machine, disconnecting electrical and fluid connections, removing ancillary components, and then lifting the engine out of the machine. The installation process reverses these steps, carefully positioning and securing the engine before reconnecting all electrical and fluid lines. Safety is emphasized throughout with warnings about proper lifting equipment and blocking the machine securely.
CASE IH STX375 Tractor Service Repair Manual.pdfufjskekdjdmw2
The document provides step-by-step instructions for removing an engine from a tractor. It lists 27 steps including draining fluids, disconnecting wiring harnesses, removing hoses, and detaching mounting hardware. The instructions cover disconnecting batteries, removing the radiator, hood, fuel lines, air intake components, and other parts to fully separate the engine from the tractor.
CASE IH STX325 Tractor Service Repair Manual.pdfufjskekdjdmw2
The document provides step-by-step instructions for removing an engine from a tractor. It lists 27 steps including draining fluids, disconnecting wiring harnesses, removing hoses, and detaching mounting hardware. The goal is to fully separate the engine from other tractor components to allow for its removal from the vehicle. Safety precautions are outlined at the beginning regarding parking the tractor, relieving pressures, and disconnecting the battery.
CASE IH STX275 Tractor Service Repair Manual.pdfufjskekdjdmw2
The document provides instructions for removing and installing an engine. It is a multi-step process that begins by preparing the machine, disconnecting electrical and fluid connections, removing ancillary components, and then lifting the engine out of the machine. The installation process reverses these steps, carefully positioning and securing the engine before reconnecting all electrical and fluid lines. Safety is emphasized throughout with warnings about proper lifting equipment and blocking the machine securely.
CASE IH Steiger 620 Tier 4B (final) Tractor Service Repair Manual.pdfufjskekdjdmw2
This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains sections covering the engine, transmission, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, and electrical systems. The manual provides maintenance and repair information for technicians.
The document provides instructions for removing and installing the engine oil pump on a 242B2 Skid Steer Loader with a 3024C engine. The removal procedure involves removing the front housing, idler gear components, suction pipe, and idler hub. The installation procedure outlines installing the idler hub, gears, rotor, cover, and suction pipe and includes checking end play clearance. Safety notices are provided throughout regarding contained fluids, cleanliness, and spring loaded components.
This document provides instructions for disassembling and assembling the swing and track motors of a 245 Excavator model. It describes in detail removing over 30 individual parts including the swing motor, track motors, pump head, body, barrel, pistons, drive plate and various seals and bearings. Reassembly involves cleaning all parts, applying oil, pressing in bearing cups and cones, installing inserts, joint assembly and other parts in reverse order of disassembly. Precise identification of parts locations and temperatures are required.
Caterpillar Cat 320C L 320CL Excavator (Prefix GLA) Service Repair Manual (G...ufjskekdjdmw2
The document provides instructions for disassembling a swing drive. Key steps include:
1. Removing retaining rings, gears, bearings, washers, and other internal components from the carrier assembly and housing.
2. Using tools like retaining ring pliers and drivers to remove pins and seals.
3. Pressing out components like the shaft, bearings, and spacer from the housing.
The process involves dismantling the entire swing drive assembly into its individual parts for inspection or replacement of worn components. Cleanliness is emphasized to prevent contamination of parts.
This document provides instructions for removing and installing exhaust manifolds, inlet and exhaust valves, and inlet and exhaust valve springs on Caterpillar 249D compact track loaders. The procedures describe using various tools to compress springs, remove bolts and nuts, and install new gaskets. Safety notices are included to warn technicians to keep parts clean, plug openings, and wear protective equipment when working with compressed springs.
Caterpillar Cat 247 MULTI TERRAIN LOADER (Prefix CML) Service Repair Manual (...ufjskekdjdmw2
This document provides instructions for removing and installing the lift cylinder on a 247 Multi Terrain Loader. It lists the required tools and safety precautions. The removal procedure involves releasing hydraulic pressure, disconnecting hoses and removing pins and bolts to detach the cylinder. Reinstallation is the reverse of removal. Torque specifications are provided for reassembly.
This document provides instructions for installing the cylinder head on a 4-cylinder engine:
1. Thoroughly clean the cylinder head and cylinder block mating surfaces.
2. Inspect the cylinder head for distortion and replace if out of specification.
3. Install guide bolts through the cylinder block and install the new cylinder head gasket, ensuring dowel pins are correctly positioned.
This document provides instructions for removing and installing a fuel injection pump on a 246D Skid Steer Loader powered by a C3.3B engine. The procedure involves disconnecting fuel lines, removing mounting nuts and bolts, and carefully withdrawing the pump. New gasket shims and bolts are installed when reinstalling the pump. Cleanliness of all fuel system components is emphasized.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note required tools and torque specifications and include illustrations showing the components and repair steps. Safety notices are also provided regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing a piston pump on a 246D Skid Steer Loader. It outlines the required tools and gives step-by-step procedures with illustrations. To remove the pump, hoses and harnesses must be disconnected, then lifting tools are used to support the pump while bolts are removed. For installation, the process is reversed. Disassembly of the pump involves removing valves, coils, cartridges and seals. Assembly requires installing these components in reverse order while applying thread lock compound in some areas.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs.
Caterpillar Cat 245B SERIES II EXCAVATOR (Prefix 6MF) Service Repair Manual (...ufjskekdjdmw2
This document provides instructions for disassembling and assembling starting motors for a 245B Series II excavator. It describes removing components like the rear housing, brush holder, pinion drive housing, and shift lever housing. Tools needed are listed. Detailed photos show each step, such as lifting brush springs, removing retaining rings, and cleaning parts with mineral spirits. Instructions are provided for both 42-MT and 37-MT/41-MT style starting motors.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...ufjskekdjdmw2
This document provides instructions for servicing components of a 245 Excavator engine, including:
- Disassembling and reassembling the fuel injection pump housing, which involves removing pumps, gears, and bearings, and reinstalling them in the proper order and position.
- Removing and installing the inlet manifold, which connects to the cylinder head and air cleaner components.
- Removing the aftercooler unit, which cools engine air after turbocharging, by disconnecting hoses and removing housing covers, elbows, and the core component.
This document provides instructions for disassembling and assembling the swing drive of a 245 Excavator model. It describes removing and installing over 40 individual parts in multiple steps. Key parts that must be removed include the swing drive motor, brake, various oil lines and tubes, bearings, gears, and casing components. Proper cleaning and application of anti-seize compound to specific areas is emphasized. Torque specifications and special tools are referenced throughout the process.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K MOTOR GRADER JAP
Configuration: 120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i05303122
Transmission - Assemble
SMCS - 3002-016; 3030-016; 3159-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-9736 Link Bracket 1
B 154-6181 Forcing Screw 2
C 6V-5221 Bolt 1
D 4C-8156 Lifting Fixture 1
E 6V-3918 Bolt 1
F 4C-8157 Lifting Fixture 2
G 1U-6405 Three Jaw Puller 1
H 1U-6341 Threaded Rod 1
J 5P-7970 Nut 1
K 9U-7479 Compressing Tube 1
L 5B-0637 High Idle Nut 1
5F-7353 Washer 1
1B-4207 Full Nut 2
5F-7369 Puller Leg 2
3H-0465 Push-Puller Plate 2
1/35
120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine(SEBP49...
2020/3/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. 5F-7366 Forcing Screw 1
5P-4808 Cap 2
1U-9895 Crossblock 1
M
9S-9151 Block 2
1B-4206 Nut 4
8B-7552 Forcing Bolt 2
N 1U-6343 Threaded Rod 1
P 6V-8149 Nut 1
Q 2P-8312 Retaining Ring Pliers 1
R
1P-2326 Forcing Screw 1
1P-2325 Head 1
3H-0462 Bolt 4
8H-0709 Strap 4
5F-7373 Jaw 3
S 3E-3882 Eyebolt 1
T 6V-5765 Sealant 1
Note: Remove old anaerobic sealant from the bottom of the blind tapped holes in housing (11)
before assembling.
Illustration 1 g00623302
1. Lower the temperature of bearing outer races (130) . Install bearing outer races (130) to the
original locations in both transmission case assembly (3) (not shown) and the transmission
cover assembly (11) until bearing outer races (130) are seated.
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4. Illustration 2 g00623301
2. Install bearing retainer (128) on gear assembly (126) .
3. Heat ball bearing (127) to a maximum of 135 °C (275 °F). Install ball bearing (127) to the
original location on gear assembly (126) .
4. Use Tooling (Q) in order to install snap ring (129) to the original location on gear assembly
(126) .
Illustration 3 g00623300
5. Install gear assembly (126) to the original location in the transmission cover assembly (11) .
6. Install two bolts (not shown) on the gear assembly (126) .
7. Install four bolts (125) in the gear assembly (126) . Tighten bolts (125) to a torque of 28 ± 7
N·m (21 ± 5 lb ft).
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5. Illustration 4 g00623299
8. Install the cup plug (not shown) in input shaft assembly (65) .
9. Install gear (124) on Input shaft assembly (65) .
10. Heat inner bearing (123) to a maximum of 135 °C (275 °F). Install inner bearing (123) on
Input shaft assembly (65) until inner bearing (123) is seated. Gear (124) should be tight on
input shaft assembly (65) .
11. Install two seal rings (122) to the original locations on Input shaft assembly (65) .
Illustration 5 g01024466
12. Install Tooling (S) to Input shaft assembly (65) . Use a hoist in order to position Input shaft
assembly (65) to the original location in the transmission case assembly (11) . Install Input
shaft assembly (65) in the transmission case assembly (11) . Remove Tooling (S) from Input
shaft assembly (65) .
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6. Illustration 6 g00623297
Illustration 7 g00623294
13. Install seal rings (121) on piston (120) . Install both seal rings (121) with the sealing lips
facing toward the small diameter of piston (120) .
14. Place Forward shaft assembly (95) in the modified work bench or on blocks. Apply a light
coat of clean hydraulic oil on seal rings (121) . Install piston (120) at the original location on
Forward shaft assembly (95) . Slightly rotate piston (120) while the seal is being installed.
Ensure that the seal rings (121) are installed properly.
15. Install valve assembly (119) to the original location on Forward shaft assembly (95) .
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7. Illustration 8 g00623292
16. Install six clutch plates (117) and seven friction discs (118) in the original order on hub
assembly (115) . The splines on hub assembly (115) must align with the splines on the
friction discs (118) .
17. Install spring (116) in the original location on Forward shaft assembly (95) .
18. As one unit, install hub assembly (115) , six clutch plates (117) and seven friction discs
(118) to the original location on Forward shaft assembly (95) .
Illustration 9 g00623291
19. Use a second person in order to manually compress clutch assembly (113) on spring (116) .
20. Install two half rings (114) in the Forward shaft assembly (95) .
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8. Illustration 10 g00623665
21. Install the washer and thrust disc (112) to the original locations on Forward shaft assembly
(95) .
Illustration 11 g00623672
22. Install gear assembly (110) on Forward shaft assembly (95) and over clutch assembly
(113) . Align the spline teeth on the outer diameter of the clutch plates (117) with the splines
on the inside of gear assembly (110) . Ensure that gear assembly (110) is completely down
over the clutch assembly (113) .
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9. Illustration 12 g00623673
23. Install roller bearing (111) to the original location on Forward shaft assembly (95) .
Illustration 13 g00623736
24. Install two thrust discs (131) and thrust race (132) on Forward shaft assembly (95) . The
thrust discs (131) should not spin the thrust race (132) .
Illustration 14 g00623738
25. Heat inner bearing (109) to a maximum of 132 °C (270 °F). Install inner bearing (109) on
Forward shaft assembly (95) until inner bearing (109) contacts the bearing race.
26. Position Forward shaft assembly (95) , as shown. The weight of Forward shaft assembly
(95) is approximately 43 kg (95 lb). Place Forward shaft assembly (95) in the modified
work bench or blocks.
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10. Illustration 15 g00623287
27. Install lip seals (108) in piston (107) . Install lip seals (108) with the sealing lip toward the
small diameter of piston (107) .
28. Apply a light coat of clean hydraulic oil on lip seals (108) .
Illustration 16 g00623285
29. Install piston (107) to the original location on Forward shaft assembly (95) . Rotate the
piston slightly while the seal is being installed. Ensure that the lip seals are installed
properly.
30. Install valve assembly (106) to the original location on Forward shaft assembly (95) .
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11. Illustration 17 g00623284
Note: Friction discs 1 and 7 are different from the remaining discs. Assemble friction discs
(1) and (7) with the grooved pattern toward the center of the clutch pack.
31. Install six clutch plates (105) and seven friction discs (103) in the original order on hub
assembly (102) . The splines on hub assembly (102) must align with the splines on the
friction plates.
32. Install spring (104) to the original location on Forward shaft assembly (95) .
33. As one unit, install hub assembly (102) , six clutch plates (105) , and seven friction discs
(103) to the original location on Forward shaft assembly (95) .
Illustration 18 g00623281
34. Use two people to manually compress hub assembly (100) on spring (94) . Install two half
rings (101) in Forward shaft assembly (95) .
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12. Illustration 19 g00623746
35. Install thrust disc and washer (99) on Forward shaft assembly (95) . The thrust disc should
not spin the washer.
Illustration 20 g00623747
Illustration 21 g00634016
36. Install gear assembly (97) on Forward shaft assembly (95) and over clutch assembly (100) .
Align the spline teeth on the outer diameter of the clutch plates with the splines on the
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13. inside of gear assembly (97) . Ensure that the gear assembly (97) is completely down over
hub assembly (102) .
37. Install roller bearing (98) to the original location on Forward shaft assembly (95) .
38. Install the two thrust discs on Forward shaft assembly (95) .
Illustration 22 g00623756
39. Heat bearing (96) to a maximum of 132 °C (270 °F). Install bearing (96) on Forward shaft
assembly (95) until bearing (96) contacts the bearing race.
Illustration 23 g01024454
40. Install Tooling (S) in Forward shaft assembly (95) . Install Forward shaft assembly (95) to
the original location in the transmission cover assembly (11) . The weight of Forward shaft
assembly (95) is approximately 63.6 kg (140 lb). Remove Tooling (S) .
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14. Illustration 24 g00623276
41. Install the cup plug (not shown) from Reverse/Second shaft assembly (68) .
42. Install seals (93) and (94) with the sealing lip toward the small diameter of piston (92) .
Illustration 25 g00623270
43. Place Reverse/Second shaft assembly (68) in the modified work bench, or on blocks. Apply
a light coat of clean hydraulic oil on the lip seals. Install piston (92) to the original location
on Reverse/Second shaft assembly (68) . Rotate the piston slightly while the seal is being
installed. Ensure that the lip seals are installed properly.
44. Install valve assembly (91) to the original location on Reverse/Second shaft assembly (68) .
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15. Illustration 26 g00623269
45. Install six clutch plates (88) and seven friction disc (90) in the original order on hub
assembly (87) . The splines on the hub assembly (87) must align with the splines on the
friction discs (90) .
46. Install spring (89) in the original location on Reverse/Second shaft assembly (68) .
47. As one unit, install hub assembly (87) , six clutch plates (88) , and seven friction discs (90)
to the original location on Reverse/Second shaft assembly (68) .
Illustration 27 g00623265
48. Use two people to manually compress clutch plate (85) on spring (89) . Install two half rings
(86) in Reverse/Second shaft assembly.
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16. Illustration 28 g00623760
49. Install the washer and thrust disc (84) to the original locations on Reverse/Second shaft
assembly (68) . The thrust disc should not spin the washer.
50. Install gear assembly (82) on Reverse/Second shaft assembly (68) . Align the spline teeth on
the outer diameter of the clutch plates with the splines on the inside of gear assembly (82) .
Ensure that the gear assembly (82) is completely down over the clutch assembly (85) .
Illustration 29 g00634018
51. Install roller bearing (83) to the original location on Reverse/Second shaft assembly (68) .
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17. Illustration 30 g00634020
52. Install two thrust discs and one thrust race (133) .
Illustration 31 g00634021
53. Heat inner bearing (81) to a maximum of 132 °C (270 °F). Install inner bearing (81) on
Reverse/Second shaft assembly (68) until inner bearing (81) contacts the bearing race. The
thrust disc should not spin.
Illustration 32 g00623260
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18. Illustration 33 g00623261
54. Position Reverse/Second shaft assembly (68) , as shown. The weight of Reverse/Second
shaft assembly (68) is approximately 41 kg (90 lb). Place Reverse/Second shaft assembly
(68) in the modified work bench or on blocks.
55. Apply a light coat of clean hydraulic oil on the lip seals. Install lip seals (79) and (80) in
piston (78) . Install lip seals (79) and (80) with the sealing lip toward the small diameter of
the piston (78) . Rotate the piston slightly while the seal is being installed.
56. Install piston (78) to the original location on Reverse/Second shaft assembly (68) . Ensure
that the lip seals are installed properly.
57. Install wave spring (77) on Reverse/Second shaft assembly (68) .
Illustration 34 g00623259
58. Install clutch assembly (74) on Reverse/Second shaft assembly (68) . Position the three
clutch plates, the four friction disc, and the hub assembly in the original locations on
Reverse/Second shaft assembly (68) .
59. Install Tooling (K) and Tooling (H) on Reverse/Second shaft assembly (68) . Tighten
Tooling (J) on Tooling (H) in order to compress clutch assembly (74) . Install two half rings
(75) and two lock rings (76) in Reverse/Second shaft assembly (68) .
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19. 60. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (74) . Remove Tooling (H) and Tooling (K) from clutch assembly (74) .
Illustration 35 g00623258
61. Install the thrust disc and the washer on Reverse/Second shaft assembly (68) .
62. Install the sleeve bearing (not shown) on Reverse/Second shaft assembly (68) .
63. Install gear assembly (73) on Reverse/Second shaft assembly (68) . Align the spline teeth on
the outer diameter of the clutch plates with the splines on the inside of gear assembly (73) .
Ensure that gear assembly (73) is down over the clutch assembly completely.
64. Install the thrust disc (not shown) and spacer (72) to the original locations on
Reverse/Second shaft assembly (68) .
Illustration 36 g00623761
65. Install gear (71) on Reverse/Second shaft assembly (68) .
66. Install spacer (70) on Reverse/Second shaft assembly (68) .
67. Heat bearing (69) to a maximum of 132 °C (270 °F). Install bearing (69) on Reverse/Second
shaft assembly (68) until bearing (69) contacts spacer (70) . Spacer (70) should not spin.
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20. Thank you very much for
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21. Illustration 37 g01024451
68. Install Tooling (S) in Reverse/Second shaft assembly (68) . Place Reverse/Second shaft
assembly (68) to the original location in the transmission case assembly (11) . The weight of
Reverse/Second shaft assembly (68) is approximately 64 kg (141 lb). Remove Tooling (S) .
Illustration 38 g00623801
69. Install gear (67) to the original location on Input shaft assembly (65) .
70. Heat inner bearing (66) to a maximum of 132 °C (270 °F). Install inner bearing (66) on
Input shaft assembly (65) until inner bearing (66) contacts gear (67) . Gear (67) should be
tight on input shaft assembly (65) .
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22. Illustration 39 g00623250
71. Install seal extension ring (63) and seal ring (64) on piston (62) . Install seal (63) and seal
(64) with the sealing lips toward the small diameter of the piston (62) . Apply a light coat of
clean hydraulic oil on the lip seals of piston (62) .
Illustration 40 g00623249
72. Place First/Third shaft assembly (14) in the modified work bench, or on blocks. Install
piston (62) to the original location on First/Third shaft assembly (14) . Rotate the piston (62)
slightly while the seal is being installed. Ensure that the lip seals are installed properly.
73. Install wave spring (61) to the original location on First/Third shaft assembly (14) .
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23. Illustration 41 g00623248
74. As you install clutch assembly (58) to First/Third shaft assembly (14) , position the three
clutch plates, four friction disc and the hub assembly to the original locations on First/Third
shaft assembly (14) .
75. Install Tooling (K) and Tooling (H) on First/Third shaft assembly (14) . Tighten Tooling (J)
on Tooling (H) in order to compress clutch assembly (58) . Install two half rings (59) and
two lock rings (60) to First/Third shaft assembly (14) .
76. Carefully loosen the nut on Tooling (J) in order to relieve pressure from clutch assembly
(58) . Remove Tooling (K) and Tooling (H) .
Illustration 42 g00634025
77. Install the washer, the thrust disc, and the bearing sleeve to the original locations on
First/Third shaft assembly (14) .
78. Install gear assembly (57) in the original location on First/Third shaft assembly (14) and
over clutch assembly (58) . Align the spline teeth on the outer diameter of the clutch plates
with the splines on the inside of gear assembly (57) . Ensure that the gear assembly (57) is
completely down over clutch assembly (58) .
79. Install the thrust disc that was under gear (56) to the original location on First/Third shaft
assembly (14) .
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