This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing components like bearings, gears, shafts, and clutches into the transmission case and cover. The transmission involves assembling multiple gear and clutch assemblies onto several shafts before installing the shafts into the transmission casing.
Caterpillar cat 120 k motor grader (prefix szn) service repair manual (szn000...fjsekdmmeed
The document provides instructions for disassembling and assembling the final drive and transmission oil filter base of a 120K Motor Grader. Key steps include:
1. Removing the transmission oil filter base by disconnecting hoses and harness assemblies and removing bolts.
2. Assembling the final drive by installing bearings, seals, sprockets, and other components in the specified order and torquing fasteners to the appropriate specifications.
3. Cleaning all parts thoroughly before assembly to prevent contamination.
Caterpillar cat 938 h wheel loader (prefix lkm) service repair manual (lkm000...fjsjjekdkme
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C6.6 engine. Key steps include:
1. Removing components like the valve mechanism cover and fuel injection lines.
2. Using retaining ring pliers to remove circlips and harness assemblies from the valve mechanism cover base.
3. Gradually loosening captive bolts on the base in reverse order to prevent distortion.
4. Cleaning and lubricating components before reinstalling the harness assemblies, seal, and cover base using alignment pins and torquing bolts to specification.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 120 k series 2 motor grader (prefix szs) service repair manua...fjsekdmmeed
This document provides instructions for removing and installing the tandem and cover on a 120K Series 2 Motor Grader. It lists the required tools and describes the steps, which include removing drive chains, installing lifting brackets, and using a lever puller hoist to lift the tandem housing assembly and brake/wheel spindle housing. Cleanliness is emphasized when disassembling and reassembling parts.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 352 f excavator (prefix ndc) service repair manual (ndc00001 ...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 352F excavator. It begins by describing how to safely remove the travel motor and various components using specialized tools. Detailed steps are provided to disassemble the motor head assembly, barrel assembly, piston assemblies, and other internal parts. Specifications and torque values are included for reassembly. The process concludes with lubricating and installing components in reverse order.
Caterpillar cat 938 g wheel loader (prefix 6ws) service repair manual (6ws000...fisjejfskemmd
This document provides assembly instructions for a Flexxaire fan on a 938G wheel loader. It describes how to assemble the shifter block, hub, actuator bearings/control shaft, install an O-ring on the main shaft, and install main bearing cups. The instructions include illustrations and notes about lubrication, torque specifications, and verifying clearances at various steps.
Caterpillar cat 962 h wheel loader (prefix ssa) service repair manual (ssa000...udjjjsjekkdm
This document provides instructions for assembling and disassembling components of the torque converter and transmission for a Caterpillar 962H wheel loader. It describes in detail the 29 steps to disassemble the transmission planetary, including removing housing components, seals, gears, shafts, and other internal parts. Tools required are listed. Pictures and diagrams accompany each step for clarity. The overall document provides a comprehensive technical service manual for servicing the power train of this wheel loader model.
Caterpillar cat 120 k motor grader (prefix szn) service repair manual (szn000...fjsekdmmeed
The document provides instructions for disassembling and assembling the final drive and transmission oil filter base of a 120K Motor Grader. Key steps include:
1. Removing the transmission oil filter base by disconnecting hoses and harness assemblies and removing bolts.
2. Assembling the final drive by installing bearings, seals, sprockets, and other components in the specified order and torquing fasteners to the appropriate specifications.
3. Cleaning all parts thoroughly before assembly to prevent contamination.
Caterpillar cat 938 h wheel loader (prefix lkm) service repair manual (lkm000...fjsjjekdkme
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C6.6 engine. Key steps include:
1. Removing components like the valve mechanism cover and fuel injection lines.
2. Using retaining ring pliers to remove circlips and harness assemblies from the valve mechanism cover base.
3. Gradually loosening captive bolts on the base in reverse order to prevent distortion.
4. Cleaning and lubricating components before reinstalling the harness assemblies, seal, and cover base using alignment pins and torquing bolts to specification.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 120 k series 2 motor grader (prefix szs) service repair manua...fjsekdmmeed
This document provides instructions for removing and installing the tandem and cover on a 120K Series 2 Motor Grader. It lists the required tools and describes the steps, which include removing drive chains, installing lifting brackets, and using a lever puller hoist to lift the tandem housing assembly and brake/wheel spindle housing. Cleanliness is emphasized when disassembling and reassembling parts.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 352 f excavator (prefix ndc) service repair manual (ndc00001 ...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 352F excavator. It begins by describing how to safely remove the travel motor and various components using specialized tools. Detailed steps are provided to disassemble the motor head assembly, barrel assembly, piston assemblies, and other internal parts. Specifications and torque values are included for reassembly. The process concludes with lubricating and installing components in reverse order.
Caterpillar cat 938 g wheel loader (prefix 6ws) service repair manual (6ws000...fisjejfskemmd
This document provides assembly instructions for a Flexxaire fan on a 938G wheel loader. It describes how to assemble the shifter block, hub, actuator bearings/control shaft, install an O-ring on the main shaft, and install main bearing cups. The instructions include illustrations and notes about lubrication, torque specifications, and verifying clearances at various steps.
Caterpillar cat 962 h wheel loader (prefix ssa) service repair manual (ssa000...udjjjsjekkdm
This document provides instructions for assembling and disassembling components of the torque converter and transmission for a Caterpillar 962H wheel loader. It describes in detail the 29 steps to disassemble the transmission planetary, including removing housing components, seals, gears, shafts, and other internal parts. Tools required are listed. Pictures and diagrams accompany each step for clarity. The overall document provides a comprehensive technical service manual for servicing the power train of this wheel loader model.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 938 h wheel loader (prefix mcc) service repair manual (mcc000...fjsjjekdkme
The document provides installation instructions for a piston pump on a 938H wheel loader. It outlines 46 steps to assemble various components of the pump like bearings, seals, pistons, springs, and covers. Tools and safety precautions are also noted. Finally, it describes connecting hydraulic lines and hoses to the installed pump before filling the system with hydraulic oil.
Caterpillar cat 330 d l hydraulic excavator (prefix gge) service repair manua...jfdskekdmme
This document provides assembly instructions for excavator final drive models 330D L, 330D N, and 330D LN in 3 sentences:
The instructions list 59 steps and required tools to assemble the final drive components, including installing bearings and seals, assembling carrier assemblies, and testing the final seal. Cleanliness is important during assembly and O-rings, gaskets, and seals should always be replaced with new parts. Dimensions and torque specifications are provided to ensure proper assembly and installation of the final drive.
Caterpillar cat 962 k wheel loader (prefix fll) service repair manual (fll000...cdfzxs
The document provides instructions for removing and installing a secondary steering pump and electric motor on a Caterpillar 962K wheel loader. It outlines 28 steps for disassembly of the pump which includes removing valves, spools, plugs, springs, and other internal components. The assembly section details 34 steps for reinstalling these parts in the reverse order and adjusting axial shaft end play.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 140 h motor grader (prefix 126) service repair manual (126000...fusefjskekkmem
The document provides instructions for disassembling and assembling the final drive of a 140H Motor Grader. It lists 24 steps for disassembly, removing components like the sun gear shaft, planetary carrier, gear assemblies, ring gear, drive shaft, and seals. It then lists 30 steps for assembly, installing these components in reverse order, noting specifics like torque specifications and tool requirements.
This document provides instructions for removing and installing various engine components on a Caterpillar 336 Excavator. It details procedures for removing and installing the lifters, camshaft, camshaft gear, camshaft bearings, and engine oil pan. The document includes lists of required tools and multiple illustrations to support the step-by-step instructions provided.
Caterpillar cat 966 c wheel loader (prefix 18b) service repair manual (18b012...fjsjjekdkme
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing alignment tools in the flywheel housing.
3. Checking valve timing and turning the flywheel until the number 1 piston is at the correct position.
4. Installing the fuel injection pump housing and governor according to the assembly procedure.
Caterpillar cat 962 h wheel loader (prefix pcw) service repair manual (pcw000...fjjskkemsmee
This document provides instructions for assembling and disassembling components of the torque converter and transmission on a 962H wheel loader. It includes 29 steps to disassemble the transmission planetary, beginning with removing O-rings and bolts from the housing. Various tools are required including retaining ring pliers and a bearing puller. Detailed illustrations accompany each step. The goal is to disassemble the transmission components in preparation for inspection or repair.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...hhjsekmdmm
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations are provided to supplement the text instructions.
3. Proper cleaning, inspection, and use of locking compounds are emphasized to ensure correct installation and prevent premature wear of components.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjsekdmmeed
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...udjkdksmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual Instant ...udjkskdmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 42 steps to assemble various transmission components including gears, shafts, bearings, seals and clutches. Tools required include lifting fixtures, pullers, bolts and nuts. Components are installed in stages on input, forward and reverse/second shafts and include checking bearings are seated and seals are installed correctly with lips facing inward.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...ufjskekdjdmw2
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 42 steps to assemble various transmission components including gears, shafts, bearings, seals and clutches. Tools required include lifting fixtures, pullers, bolts and nuts. Components are installed in stages on input, forward and reverse/second shafts and include checking bearings are seated and seals are installed correctly with lips facing inward.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...ufuejkdkmdm
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual Instant ...yan77xunhao
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required include pullers, bolts, nuts, and heating equipment. Proper assembly requires positioning components in their original locations and applying the correct torque to fasteners.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...vvnj41316031
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...jdkksmemmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, seals, gears, shafts, and other components into the transmission case and cover. The assembly involves installing multiple clutches, bearings, seals and gears onto several shafts before positioning the shafts into the transmission casing. Proper alignment and torque of fasteners is important for correct assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...gen78guozun
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required include pullers, bolts, nuts, and heating equipment. Proper assembly requires positioning components, applying sealant, and heating bearings to specific temperatures before installation.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 938 h wheel loader (prefix mcc) service repair manual (mcc000...fjsjjekdkme
The document provides installation instructions for a piston pump on a 938H wheel loader. It outlines 46 steps to assemble various components of the pump like bearings, seals, pistons, springs, and covers. Tools and safety precautions are also noted. Finally, it describes connecting hydraulic lines and hoses to the installed pump before filling the system with hydraulic oil.
Caterpillar cat 330 d l hydraulic excavator (prefix gge) service repair manua...jfdskekdmme
This document provides assembly instructions for excavator final drive models 330D L, 330D N, and 330D LN in 3 sentences:
The instructions list 59 steps and required tools to assemble the final drive components, including installing bearings and seals, assembling carrier assemblies, and testing the final seal. Cleanliness is important during assembly and O-rings, gaskets, and seals should always be replaced with new parts. Dimensions and torque specifications are provided to ensure proper assembly and installation of the final drive.
Caterpillar cat 962 k wheel loader (prefix fll) service repair manual (fll000...cdfzxs
The document provides instructions for removing and installing a secondary steering pump and electric motor on a Caterpillar 962K wheel loader. It outlines 28 steps for disassembly of the pump which includes removing valves, spools, plugs, springs, and other internal components. The assembly section details 34 steps for reinstalling these parts in the reverse order and adjusting axial shaft end play.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 140 h motor grader (prefix 126) service repair manual (126000...fusefjskekkmem
The document provides instructions for disassembling and assembling the final drive of a 140H Motor Grader. It lists 24 steps for disassembly, removing components like the sun gear shaft, planetary carrier, gear assemblies, ring gear, drive shaft, and seals. It then lists 30 steps for assembly, installing these components in reverse order, noting specifics like torque specifications and tool requirements.
This document provides instructions for removing and installing various engine components on a Caterpillar 336 Excavator. It details procedures for removing and installing the lifters, camshaft, camshaft gear, camshaft bearings, and engine oil pan. The document includes lists of required tools and multiple illustrations to support the step-by-step instructions provided.
Caterpillar cat 966 c wheel loader (prefix 18b) service repair manual (18b012...fjsjjekdkme
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing alignment tools in the flywheel housing.
3. Checking valve timing and turning the flywheel until the number 1 piston is at the correct position.
4. Installing the fuel injection pump housing and governor according to the assembly procedure.
Caterpillar cat 962 h wheel loader (prefix pcw) service repair manual (pcw000...fjjskkemsmee
This document provides instructions for assembling and disassembling components of the torque converter and transmission on a 962H wheel loader. It includes 29 steps to disassemble the transmission planetary, beginning with removing O-rings and bolts from the housing. Various tools are required including retaining ring pliers and a bearing puller. Detailed illustrations accompany each step. The goal is to disassemble the transmission components in preparation for inspection or repair.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...hhjsekmdmm
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations are provided to supplement the text instructions.
3. Proper cleaning, inspection, and use of locking compounds are emphasized to ensure correct installation and prevent premature wear of components.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjsekdmmeed
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...udjkdksmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual Instant ...udjkskdmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 42 steps to assemble various transmission components including gears, shafts, bearings, seals and clutches. Tools required include lifting fixtures, pullers, bolts and nuts. Components are installed in stages on input, forward and reverse/second shafts and include checking bearings are seated and seals are installed correctly with lips facing inward.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...ufjskekdjdmw2
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 42 steps to assemble various transmission components including gears, shafts, bearings, seals and clutches. Tools required include lifting fixtures, pullers, bolts and nuts. Components are installed in stages on input, forward and reverse/second shafts and include checking bearings are seated and seals are installed correctly with lips facing inward.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...ufuejkdkmdm
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual Instant ...yan77xunhao
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required include pullers, bolts, nuts, and heating equipment. Proper assembly requires positioning components in their original locations and applying the correct torque to fasteners.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...vvnj41316031
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...jdkksmemmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, seals, gears, shafts, and other components into the transmission case and cover. The assembly involves installing multiple clutches, bearings, seals and gears onto several shafts before positioning the shafts into the transmission casing. Proper alignment and torque of fasteners is important for correct assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...gen78guozun
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required include pullers, bolts, nuts, and heating equipment. Proper assembly requires positioning components, applying sealant, and heating bearings to specific temperatures before installation.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...soeldksejdksem
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...f7usedkddmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 40 steps to assemble various transmission components like gears, shafts, bearings, seals and clutches. These include heating bearings, installing retainers, seals, plates, discs, springs, pistons and more. Tools required are also listed. The transmission is assembled by positioning various components in the transmission case and cover in the specified order and orientation.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...ze6074xunong
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...f8seodkdmdmed3
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 40 steps to assemble various transmission components including bearings, gears, shafts, clutches, and seals. Detailed illustrations accompany each step showing where parts are located. Proper heating and installation of bearings is emphasized. Required tools include pullers, nuts, bolts, and other fasteners to complete the assembly.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...hean57759707
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components during assembly.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It outlines 42 steps to assemble the input shaft, carrier assemblies, ring gears, planetary gears, output shaft, and other components. Tools and parts required are listed. Detailed illustrations accompany each step to show proper positioning and orientation of parts. Cleanliness and use of transmission oil during assembly are emphasized.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 57 assembly steps to install various transmission components such as bearings, gears, shafts, seals, and housings. Cleanliness is important during assembly and transmission oil should be applied to internal parts. Required tools include various driver groups, retaining ring pliers, and link brackets.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 57 assembly steps to install various transmission components such as bearings, gears, shafts, seals, and housings. Cleanliness is important during assembly and all parts must be thoroughly cleaned before installation. Lubrication with transmission oil is also required for internal parts. Proper tooling is listed for expanding retaining rings and installing components.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 39 steps to assemble the various transmission components including planetary gears, carriers, shafts, seals, and housing. Precision cleaning and alignment of parts is emphasized. Required tools include various drivers, pliers, and hammers to install retaining rings, pins, and bearings.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 59 assembly steps and includes illustrations of each step. The key components assembled are the input shaft, planetary gears, carrier assemblies, ring gears, output shaft, clutch plates and discs, seals, and housing. Cleanliness is emphasized and special tools are required for some steps like installing retaining rings and bearings.
Caterpillar cat 950 h wheel loader (prefix mxl) service repair manual (mxl000...dikdkskmmdm
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 39 steps to assemble the various transmission components including planetary gears, carriers, shafts, seals, and housing. Precision cleaning and alignment of parts is emphasized. Required tools include various drivers, pliers, and hammers to install retaining rings, pins, and bearings.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K MOTOR GRADER JAP
Configuration: 120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i05303122
Transmission - Assemble
SMCS - 3002-016; 3030-016; 3159-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-9736 Link Bracket 1
B 154-6181 Forcing Screw 2
C 6V-5221 Bolt 1
D 4C-8156 Lifting Fixture 1
E 6V-3918 Bolt 1
F 4C-8157 Lifting Fixture 2
G 1U-6405 Three Jaw Puller 1
H 1U-6341 Threaded Rod 1
J 5P-7970 Nut 1
K 9U-7479 Compressing Tube 1
L 5B-0637 High Idle Nut 1
5F-7353 Washer 1
1B-4207 Full Nut 2
5F-7369 Puller Leg 2
3H-0465 Push-Puller Plate 2
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3. 5F-7366 Forcing Screw 1
5P-4808 Cap 2
1U-9895 Crossblock 1
M
9S-9151 Block 2
1B-4206 Nut 4
8B-7552 Forcing Bolt 2
N 1U-6343 Threaded Rod 1
P 6V-8149 Nut 1
Q 2P-8312 Retaining Ring Pliers 1
R
1P-2326 Forcing Screw 1
1P-2325 Head 1
3H-0462 Bolt 4
8H-0709 Strap 4
5F-7373 Jaw 3
S 3E-3882 Eyebolt 1
T 6V-5765 Sealant 1
Note: Remove old anaerobic sealant from the bottom of the blind tapped holes in housing (11)
before assembling.
Illustration 1 g00623302
1. Lower the temperature of bearing outer races (130) . Install bearing outer races (130) to the
original locations in both transmission case assembly (3) (not shown) and the transmission
cover assembly (11) until bearing outer races (130) are seated.
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4. Illustration 2 g00623301
2. Install bearing retainer (128) on gear assembly (126) .
3. Heat ball bearing (127) to a maximum of 135 °C (275 °F). Install ball bearing (127) to the
original location on gear assembly (126) .
4. Use Tooling (Q) in order to install snap ring (129) to the original location on gear assembly
(126) .
Illustration 3 g00623300
5. Install gear assembly (126) to the original location in the transmission cover assembly (11) .
6. Install two bolts (not shown) on the gear assembly (126) .
7. Install four bolts (125) in the gear assembly (126) . Tighten bolts (125) to a torque of 28 ± 7
N·m (21 ± 5 lb ft).
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5. Illustration 4 g00623299
8. Install the cup plug (not shown) in input shaft assembly (65) .
9. Install gear (124) on Input shaft assembly (65) .
10. Heat inner bearing (123) to a maximum of 135 °C (275 °F). Install inner bearing (123) on
Input shaft assembly (65) until inner bearing (123) is seated. Gear (124) should be tight on
input shaft assembly (65) .
11. Install two seal rings (122) to the original locations on Input shaft assembly (65) .
Illustration 5 g01024466
12. Install Tooling (S) to Input shaft assembly (65) . Use a hoist in order to position Input shaft
assembly (65) to the original location in the transmission case assembly (11) . Install Input
shaft assembly (65) in the transmission case assembly (11) . Remove Tooling (S) from Input
shaft assembly (65) .
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6. Illustration 6 g00623297
Illustration 7 g00623294
13. Install seal rings (121) on piston (120) . Install both seal rings (121) with the sealing lips
facing toward the small diameter of piston (120) .
14. Place Forward shaft assembly (95) in the modified work bench or on blocks. Apply a light
coat of clean hydraulic oil on seal rings (121) . Install piston (120) at the original location on
Forward shaft assembly (95) . Slightly rotate piston (120) while the seal is being installed.
Ensure that the seal rings (121) are installed properly.
15. Install valve assembly (119) to the original location on Forward shaft assembly (95) .
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7. Illustration 8 g00623292
16. Install six clutch plates (117) and seven friction discs (118) in the original order on hub
assembly (115) . The splines on hub assembly (115) must align with the splines on the
friction discs (118) .
17. Install spring (116) in the original location on Forward shaft assembly (95) .
18. As one unit, install hub assembly (115) , six clutch plates (117) and seven friction discs
(118) to the original location on Forward shaft assembly (95) .
Illustration 9 g00623291
19. Use a second person in order to manually compress clutch assembly (113) on spring (116) .
20. Install two half rings (114) in the Forward shaft assembly (95) .
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8. Illustration 10 g00623665
21. Install the washer and thrust disc (112) to the original locations on Forward shaft assembly
(95) .
Illustration 11 g00623672
22. Install gear assembly (110) on Forward shaft assembly (95) and over clutch assembly
(113) . Align the spline teeth on the outer diameter of the clutch plates (117) with the splines
on the inside of gear assembly (110) . Ensure that gear assembly (110) is completely down
over the clutch assembly (113) .
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9. Illustration 12 g00623673
23. Install roller bearing (111) to the original location on Forward shaft assembly (95) .
Illustration 13 g00623736
24. Install two thrust discs (131) and thrust race (132) on Forward shaft assembly (95) . The
thrust discs (131) should not spin the thrust race (132) .
Illustration 14 g00623738
25. Heat inner bearing (109) to a maximum of 132 °C (270 °F). Install inner bearing (109) on
Forward shaft assembly (95) until inner bearing (109) contacts the bearing race.
26. Position Forward shaft assembly (95) , as shown. The weight of Forward shaft assembly
(95) is approximately 43 kg (95 lb). Place Forward shaft assembly (95) in the modified
work bench or blocks.
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10. Illustration 15 g00623287
27. Install lip seals (108) in piston (107) . Install lip seals (108) with the sealing lip toward the
small diameter of piston (107) .
28. Apply a light coat of clean hydraulic oil on lip seals (108) .
Illustration 16 g00623285
29. Install piston (107) to the original location on Forward shaft assembly (95) . Rotate the
piston slightly while the seal is being installed. Ensure that the lip seals are installed
properly.
30. Install valve assembly (106) to the original location on Forward shaft assembly (95) .
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11. Illustration 17 g00623284
Note: Friction discs 1 and 7 are different from the remaining discs. Assemble friction discs
(1) and (7) with the grooved pattern toward the center of the clutch pack.
31. Install six clutch plates (105) and seven friction discs (103) in the original order on hub
assembly (102) . The splines on hub assembly (102) must align with the splines on the
friction plates.
32. Install spring (104) to the original location on Forward shaft assembly (95) .
33. As one unit, install hub assembly (102) , six clutch plates (105) , and seven friction discs
(103) to the original location on Forward shaft assembly (95) .
Illustration 18 g00623281
34. Use two people to manually compress hub assembly (100) on spring (94) . Install two half
rings (101) in Forward shaft assembly (95) .
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12. Illustration 19 g00623746
35. Install thrust disc and washer (99) on Forward shaft assembly (95) . The thrust disc should
not spin the washer.
Illustration 20 g00623747
Illustration 21 g00634016
36. Install gear assembly (97) on Forward shaft assembly (95) and over clutch assembly (100) .
Align the spline teeth on the outer diameter of the clutch plates with the splines on the
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13. inside of gear assembly (97) . Ensure that the gear assembly (97) is completely down over
hub assembly (102) .
37. Install roller bearing (98) to the original location on Forward shaft assembly (95) .
38. Install the two thrust discs on Forward shaft assembly (95) .
Illustration 22 g00623756
39. Heat bearing (96) to a maximum of 132 °C (270 °F). Install bearing (96) on Forward shaft
assembly (95) until bearing (96) contacts the bearing race.
Illustration 23 g01024454
40. Install Tooling (S) in Forward shaft assembly (95) . Install Forward shaft assembly (95) to
the original location in the transmission cover assembly (11) . The weight of Forward shaft
assembly (95) is approximately 63.6 kg (140 lb). Remove Tooling (S) .
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14. Illustration 24 g00623276
41. Install the cup plug (not shown) from Reverse/Second shaft assembly (68) .
42. Install seals (93) and (94) with the sealing lip toward the small diameter of piston (92) .
Illustration 25 g00623270
43. Place Reverse/Second shaft assembly (68) in the modified work bench, or on blocks. Apply
a light coat of clean hydraulic oil on the lip seals. Install piston (92) to the original location
on Reverse/Second shaft assembly (68) . Rotate the piston slightly while the seal is being
installed. Ensure that the lip seals are installed properly.
44. Install valve assembly (91) to the original location on Reverse/Second shaft assembly (68) .
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15. Illustration 26 g00623269
45. Install six clutch plates (88) and seven friction disc (90) in the original order on hub
assembly (87) . The splines on the hub assembly (87) must align with the splines on the
friction discs (90) .
46. Install spring (89) in the original location on Reverse/Second shaft assembly (68) .
47. As one unit, install hub assembly (87) , six clutch plates (88) , and seven friction discs (90)
to the original location on Reverse/Second shaft assembly (68) .
Illustration 27 g00623265
48. Use two people to manually compress clutch plate (85) on spring (89) . Install two half rings
(86) in Reverse/Second shaft assembly.
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16. Illustration 28 g00623760
49. Install the washer and thrust disc (84) to the original locations on Reverse/Second shaft
assembly (68) . The thrust disc should not spin the washer.
50. Install gear assembly (82) on Reverse/Second shaft assembly (68) . Align the spline teeth on
the outer diameter of the clutch plates with the splines on the inside of gear assembly (82) .
Ensure that the gear assembly (82) is completely down over the clutch assembly (85) .
Illustration 29 g00634018
51. Install roller bearing (83) to the original location on Reverse/Second shaft assembly (68) .
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17. Illustration 30 g00634020
52. Install two thrust discs and one thrust race (133) .
Illustration 31 g00634021
53. Heat inner bearing (81) to a maximum of 132 °C (270 °F). Install inner bearing (81) on
Reverse/Second shaft assembly (68) until inner bearing (81) contacts the bearing race. The
thrust disc should not spin.
Illustration 32 g00623260
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18. Illustration 33 g00623261
54. Position Reverse/Second shaft assembly (68) , as shown. The weight of Reverse/Second
shaft assembly (68) is approximately 41 kg (90 lb). Place Reverse/Second shaft assembly
(68) in the modified work bench or on blocks.
55. Apply a light coat of clean hydraulic oil on the lip seals. Install lip seals (79) and (80) in
piston (78) . Install lip seals (79) and (80) with the sealing lip toward the small diameter of
the piston (78) . Rotate the piston slightly while the seal is being installed.
56. Install piston (78) to the original location on Reverse/Second shaft assembly (68) . Ensure
that the lip seals are installed properly.
57. Install wave spring (77) on Reverse/Second shaft assembly (68) .
Illustration 34 g00623259
58. Install clutch assembly (74) on Reverse/Second shaft assembly (68) . Position the three
clutch plates, the four friction disc, and the hub assembly in the original locations on
Reverse/Second shaft assembly (68) .
59. Install Tooling (K) and Tooling (H) on Reverse/Second shaft assembly (68) . Tighten
Tooling (J) on Tooling (H) in order to compress clutch assembly (74) . Install two half rings
(75) and two lock rings (76) in Reverse/Second shaft assembly (68) .
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19. 60. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (74) . Remove Tooling (H) and Tooling (K) from clutch assembly (74) .
Illustration 35 g00623258
61. Install the thrust disc and the washer on Reverse/Second shaft assembly (68) .
62. Install the sleeve bearing (not shown) on Reverse/Second shaft assembly (68) .
63. Install gear assembly (73) on Reverse/Second shaft assembly (68) . Align the spline teeth on
the outer diameter of the clutch plates with the splines on the inside of gear assembly (73) .
Ensure that gear assembly (73) is down over the clutch assembly completely.
64. Install the thrust disc (not shown) and spacer (72) to the original locations on
Reverse/Second shaft assembly (68) .
Illustration 36 g00623761
65. Install gear (71) on Reverse/Second shaft assembly (68) .
66. Install spacer (70) on Reverse/Second shaft assembly (68) .
67. Heat bearing (69) to a maximum of 132 °C (270 °F). Install bearing (69) on Reverse/Second
shaft assembly (68) until bearing (69) contacts spacer (70) . Spacer (70) should not spin.
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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21. Illustration 37 g01024451
68. Install Tooling (S) in Reverse/Second shaft assembly (68) . Place Reverse/Second shaft
assembly (68) to the original location in the transmission case assembly (11) . The weight of
Reverse/Second shaft assembly (68) is approximately 64 kg (141 lb). Remove Tooling (S) .
Illustration 38 g00623801
69. Install gear (67) to the original location on Input shaft assembly (65) .
70. Heat inner bearing (66) to a maximum of 132 °C (270 °F). Install inner bearing (66) on
Input shaft assembly (65) until inner bearing (66) contacts gear (67) . Gear (67) should be
tight on input shaft assembly (65) .
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22. Illustration 39 g00623250
71. Install seal extension ring (63) and seal ring (64) on piston (62) . Install seal (63) and seal
(64) with the sealing lips toward the small diameter of the piston (62) . Apply a light coat of
clean hydraulic oil on the lip seals of piston (62) .
Illustration 40 g00623249
72. Place First/Third shaft assembly (14) in the modified work bench, or on blocks. Install
piston (62) to the original location on First/Third shaft assembly (14) . Rotate the piston (62)
slightly while the seal is being installed. Ensure that the lip seals are installed properly.
73. Install wave spring (61) to the original location on First/Third shaft assembly (14) .
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23. Illustration 41 g00623248
74. As you install clutch assembly (58) to First/Third shaft assembly (14) , position the three
clutch plates, four friction disc and the hub assembly to the original locations on First/Third
shaft assembly (14) .
75. Install Tooling (K) and Tooling (H) on First/Third shaft assembly (14) . Tighten Tooling (J)
on Tooling (H) in order to compress clutch assembly (58) . Install two half rings (59) and
two lock rings (60) to First/Third shaft assembly (14) .
76. Carefully loosen the nut on Tooling (J) in order to relieve pressure from clutch assembly
(58) . Remove Tooling (K) and Tooling (H) .
Illustration 42 g00634025
77. Install the washer, the thrust disc, and the bearing sleeve to the original locations on
First/Third shaft assembly (14) .
78. Install gear assembly (57) in the original location on First/Third shaft assembly (14) and
over clutch assembly (58) . Align the spline teeth on the outer diameter of the clutch plates
with the splines on the inside of gear assembly (57) . Ensure that the gear assembly (57) is
completely down over clutch assembly (58) .
79. Install the thrust disc that was under gear (56) to the original location on First/Third shaft
assembly (14) .
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