This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 40 steps to assemble various transmission components including bearings, gears, shafts, clutches, and seals. Detailed illustrations accompany each step showing where parts are located. Proper heating and installation of bearings is emphasized. Required tools include pullers, nuts, bolts, and other fasteners to complete the assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...udjkdksmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual Instant ...udjkskdmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 42 steps to assemble various transmission components including gears, shafts, bearings, seals and clutches. Tools required include lifting fixtures, pullers, bolts and nuts. Components are installed in stages on input, forward and reverse/second shafts and include checking bearings are seated and seals are installed correctly with lips facing inward.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...ufjskekdjdmw2
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 42 steps to assemble various transmission components including gears, shafts, bearings, seals and clutches. Tools required include lifting fixtures, pullers, bolts and nuts. Components are installed in stages on input, forward and reverse/second shafts and include checking bearings are seated and seals are installed correctly with lips facing inward.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...ufuejkdkmdm
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual Instant ...yan77xunhao
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required include pullers, bolts, nuts, and heating equipment. Proper assembly requires positioning components in their original locations and applying the correct torque to fasteners.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...vvnj41316031
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...jdkksmemmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, seals, gears, shafts, and other components into the transmission case and cover. The assembly involves installing multiple clutches, bearings, seals and gears onto several shafts before positioning the shafts into the transmission casing. Proper alignment and torque of fasteners is important for correct assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...gen78guozun
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required include pullers, bolts, nuts, and heating equipment. Proper assembly requires positioning components, applying sealant, and heating bearings to specific temperatures before installation.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...udjkdksmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual Instant ...udjkskdmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 42 steps to assemble various transmission components including gears, shafts, bearings, seals and clutches. Tools required include lifting fixtures, pullers, bolts and nuts. Components are installed in stages on input, forward and reverse/second shafts and include checking bearings are seated and seals are installed correctly with lips facing inward.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...ufjskekdjdmw2
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 42 steps to assemble various transmission components including gears, shafts, bearings, seals and clutches. Tools required include lifting fixtures, pullers, bolts and nuts. Components are installed in stages on input, forward and reverse/second shafts and include checking bearings are seated and seals are installed correctly with lips facing inward.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...ufuejkdkmdm
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual Instant ...yan77xunhao
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required include pullers, bolts, nuts, and heating equipment. Proper assembly requires positioning components in their original locations and applying the correct torque to fasteners.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...vvnj41316031
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...jdkksmemmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, seals, gears, shafts, and other components into the transmission case and cover. The assembly involves installing multiple clutches, bearings, seals and gears onto several shafts before positioning the shafts into the transmission casing. Proper alignment and torque of fasteners is important for correct assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...gen78guozun
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required include pullers, bolts, nuts, and heating equipment. Proper assembly requires positioning components, applying sealant, and heating bearings to specific temperatures before installation.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...soeldksejdksem
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...f7usedkddmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 40 steps to assemble various transmission components like gears, shafts, bearings, seals and clutches. These include heating bearings, installing retainers, seals, plates, discs, springs, pistons and more. Tools required are also listed. The transmission is assembled by positioning various components in the transmission case and cover in the specified order and orientation.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fusjejedrfjskekem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing components like bearings, gears, shafts, and clutches into the transmission case and cover. The transmission involves assembling multiple gear and clutch assemblies onto several shafts before installing the shafts into the transmission casing.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...dujjsjekkkdmm
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, aligning splines, and using lifting fixtures to position heavy assemblies during the rebuild process.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjskekdmem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing various transmission components including bearings, gears, shafts, seals, and clutches. The assembly involves heating and pressing components, installing seals and lubricants, and positioning heavy assemblies with lifting tools.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsefkkertsemme
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 53 steps to assemble components like bearings, gears, clutches, seals and shafts. Tools required include pullers, bolts, nuts and heating equipment. Proper order and alignment of splines is important. Weights of assembled components are provided to assist installation.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsekdmme
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, installing snap rings and seals, and positioning heavy shaft assemblies with lifting tools.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It outlines 42 steps to assemble the input shaft, carrier assemblies, ring gears, planetary gears, output shaft, and other components. Tools and parts required are listed. Detailed illustrations accompany each step to show proper positioning and orientation of parts. Cleanliness and use of transmission oil during assembly are emphasized.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 57 assembly steps to install various transmission components such as bearings, gears, shafts, seals, and housings. Cleanliness is important during assembly and transmission oil should be applied to internal parts. Required tools include various driver groups, retaining ring pliers, and link brackets.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 57 assembly steps to install various transmission components such as bearings, gears, shafts, seals, and housings. Cleanliness is important during assembly and all parts must be thoroughly cleaned before installation. Lubrication with transmission oil is also required for internal parts. Proper tooling is listed for expanding retaining rings and installing components.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. Detailed steps include installing bearings, seals, gears, discs, plates, pistons, housings and other components. Proper cleaning, lubrication, and use of installation tools are emphasized.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a planetary transmission used in a 972H wheel loader. It describes how to assemble the input shaft, carrier assemblies, clutch components, output shaft, and other parts. Detailed steps and illustrations are provided to guide technicians through the assembly process. Cleanliness is emphasized and special tools are required to properly install some components like bearings. The assembly involves over 40 individual steps and requires lifting heavy parts into place.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections detailing the assembly of the transmission's planetary gear sets and clutches. The summary includes:
1) Cleaning and preparing transmission components before assembly.
2) Assembling the three planetary gear sets which include installing bearings, gears, shafts, seals and retaining rings.
3) Installing clutches which involve alternating friction discs and plates, installing seals, pistons and springs.
Caterpillar Cat 315B L Excavator (Prefix 5SW) Service Repair Manual Instant D...f8seodkdmdmed3
This document provides instructions for disassembling and assembling the travel motor of a 315B L excavator. The disassembly process involves 23 steps to remove components such as the head, brake piston, barrel assembly, shoe retainer, and shaft. The assembly process reverses the disassembly steps and includes cleaning and lubricating components before installing them back into the travel motor housing. Precise positioning and identification marks are needed to ensure components are reinstalled in their original locations.
The document provides instructions for removing and installing several fuel system components on a 225 EXCAVATOR powered by a 3304 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing the fuel transfer pump
- Disassembling and assembling the fuel transfer pump
The instructions include safety notices and illustrations showing the component locations and part names. Technicians are directed to clean parts with diesel fuel and replace any worn or damaged seals during installation.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix FJX) Service Repair ...f8seodkdmdmed3
The document provides instructions for removing and installing a diesel particulate filter on a Caterpillar 308E2 CR Mini Hydraulic Excavator powered by a C3.3B engine. It describes removing temperature sensors, tube assemblies, and brackets to detach the filter. Instructions are given to clean the filter or install a new one, and then reassemble the components in reverse order, applying anti-seize and torquing bolts to the specified values.
Caterpillar Cat 308E2SR Mini Hydraulic Excavator (Prefix SR8) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various components of a Caterpillar 308E2SR Mini Hydraulic Excavator powered by a C3.3B engine, including the electronic unit injector, turbocharger, exhaust gas recirculation valve, pressure sensor, and fumes disposal filter. The procedures include lists of required tools and step-by-step instructions detailing how to remove, clean, and install each part while maintaining proper orientation and torque specifications.
Caterpillar Cat 315F L and 315F LCR Excavator (Prefix TDY) Service Repair Man...f8seodkdmdmed3
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 17 specific disassembly steps, including draining fluids, removing covers, valves, springs, seals, and other parts. Special safety notices are included to warn of potential hazards like released spring forces or pressurized hydraulic systems. Detailed illustrations accompany each step to show how to position the components and which fasteners, seals, and other pieces to remove.
Caterpillar Cat 308E2 Mini Hydraulic Excavator (Prefix F8C) Service Repair Ma...f8seodkdmdmed3
This document provides instructions for removing and installing a flywheel housing on a mini hydraulic excavator. The key steps are:
1. Remove the flywheel and rear crankshaft seal.
2. Install guide studs and lifting brackets to remove the flywheel housing bolts.
3. Lift the flywheel housing off using the lifting device.
4. Inspect and replace any worn bearings or seals.
5. Reinstall by reversing the removal steps, applying liquid gasket to the crankcase seam.
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Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...soeldksejdksem
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar Cat 120K Motor Grader (Prefix JAP) Service Repair Manual (JAP0000...f7usedkddmmd
This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 40 steps to assemble various transmission components like gears, shafts, bearings, seals and clutches. These include heating bearings, installing retainers, seals, plates, discs, springs, pistons and more. Tools required are also listed. The transmission is assembled by positioning various components in the transmission case and cover in the specified order and orientation.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fusjejedrfjskekem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing components like bearings, gears, shafts, and clutches into the transmission case and cover. The transmission involves assembling multiple gear and clutch assemblies onto several shafts before installing the shafts into the transmission casing.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...dujjsjekkkdmm
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, aligning splines, and using lifting fixtures to position heavy assemblies during the rebuild process.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjskekdmem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing various transmission components including bearings, gears, shafts, seals, and clutches. The assembly involves heating and pressing components, installing seals and lubricants, and positioning heavy assemblies with lifting tools.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsefkkertsemme
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 53 steps to assemble components like bearings, gears, clutches, seals and shafts. Tools required include pullers, bolts, nuts and heating equipment. Proper order and alignment of splines is important. Weights of assembled components are provided to assist installation.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsekdmme
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, installing snap rings and seals, and positioning heavy shaft assemblies with lifting tools.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It outlines 42 steps to assemble the input shaft, carrier assemblies, ring gears, planetary gears, output shaft, and other components. Tools and parts required are listed. Detailed illustrations accompany each step to show proper positioning and orientation of parts. Cleanliness and use of transmission oil during assembly are emphasized.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 57 assembly steps to install various transmission components such as bearings, gears, shafts, seals, and housings. Cleanliness is important during assembly and transmission oil should be applied to internal parts. Required tools include various driver groups, retaining ring pliers, and link brackets.
This document provides assembly instructions for the transmission planetary system of a 950H wheel loader. It describes 57 assembly steps to install various transmission components such as bearings, gears, shafts, seals, and housings. Cleanliness is important during assembly and all parts must be thoroughly cleaned before installation. Lubrication with transmission oil is also required for internal parts. Proper tooling is listed for expanding retaining rings and installing components.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. Detailed steps include installing bearings, seals, gears, discs, plates, pistons, housings and other components. Proper cleaning, lubrication, and use of installation tools are emphasized.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a planetary transmission used in a 972H wheel loader. It describes how to assemble the input shaft, carrier assemblies, clutch components, output shaft, and other parts. Detailed steps and illustrations are provided to guide technicians through the assembly process. Cleanliness is emphasized and special tools are required to properly install some components like bearings. The assembly involves over 40 individual steps and requires lifting heavy parts into place.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections detailing the assembly of the transmission's planetary gear sets and clutches. The summary includes:
1) Cleaning and preparing transmission components before assembly.
2) Assembling the three planetary gear sets which include installing bearings, gears, shafts, seals and retaining rings.
3) Installing clutches which involve alternating friction discs and plates, installing seals, pistons and springs.
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Caterpillar Cat 315B L Excavator (Prefix 5SW) Service Repair Manual Instant D...f8seodkdmdmed3
This document provides instructions for disassembling and assembling the travel motor of a 315B L excavator. The disassembly process involves 23 steps to remove components such as the head, brake piston, barrel assembly, shoe retainer, and shaft. The assembly process reverses the disassembly steps and includes cleaning and lubricating components before installing them back into the travel motor housing. Precise positioning and identification marks are needed to ensure components are reinstalled in their original locations.
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Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix FJX) Service Repair ...f8seodkdmdmed3
The document provides instructions for removing and installing a diesel particulate filter on a Caterpillar 308E2 CR Mini Hydraulic Excavator powered by a C3.3B engine. It describes removing temperature sensors, tube assemblies, and brackets to detach the filter. Instructions are given to clean the filter or install a new one, and then reassemble the components in reverse order, applying anti-seize and torquing bolts to the specified values.
Caterpillar Cat 308E2SR Mini Hydraulic Excavator (Prefix SR8) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various components of a Caterpillar 308E2SR Mini Hydraulic Excavator powered by a C3.3B engine, including the electronic unit injector, turbocharger, exhaust gas recirculation valve, pressure sensor, and fumes disposal filter. The procedures include lists of required tools and step-by-step instructions detailing how to remove, clean, and install each part while maintaining proper orientation and torque specifications.
Caterpillar Cat 315F L and 315F LCR Excavator (Prefix TDY) Service Repair Man...f8seodkdmdmed3
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 17 specific disassembly steps, including draining fluids, removing covers, valves, springs, seals, and other parts. Special safety notices are included to warn of potential hazards like released spring forces or pressurized hydraulic systems. Detailed illustrations accompany each step to show how to position the components and which fasteners, seals, and other pieces to remove.
Caterpillar Cat 308E2 Mini Hydraulic Excavator (Prefix F8C) Service Repair Ma...f8seodkdmdmed3
This document provides instructions for removing and installing a flywheel housing on a mini hydraulic excavator. The key steps are:
1. Remove the flywheel and rear crankshaft seal.
2. Install guide studs and lifting brackets to remove the flywheel housing bolts.
3. Lift the flywheel housing off using the lifting device.
4. Inspect and replace any worn bearings or seals.
5. Reinstall by reversing the removal steps, applying liquid gasket to the crankcase seam.
Caterpillar Cat 308D Mini Hydraulic Excavator (Prefix FYC) Service Repair Man...f8seodkdmdmed3
The document provides instructions to remove and install the support (swing boom) on a 308D Mini Hydraulic Excavator. The removal procedure involves using tools to remove 14 bolts and pins to separate the support assembly from the machine. The installation procedure specifies using tools to reinstall the support assembly components in the reverse order of removal and applying grease to surfaces before reinstallation.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 311F LRR excavator. It lists the required tools and outlines 16 steps to disassemble the components, including draining fluids, removing covers, plates, seals, springs, and pistons. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar Cat 305E Mini Hydraulic Excavator (Prefix XFA) Service Repair Man...f8seodkdmdmed3
The document provides instructions for installing and removing parts of the main hydraulic pump, selector valve, and control manifold on a 305E Mini Hydraulic Excavator. It lists the required tools and parts and includes illustrations and step-by-step instructions for assembly and disassembly. Key steps include installing bearings and seals, connecting hoses and harnesses, and removing manifolds and valves by disconnecting connections and removing bolts. Safety warnings are provided to prevent injury when handling spring loaded parts.
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...f8seodkdmdmed3
This document provides instructions for removing and installing the fuel filter, fuel filter base, engine oil filter, and engine oil filter base on a 307D Mini Hydraulic Excavator. It lists the required tools and safety precautions and provides detailed step-by-step procedures with illustrations for removing, disassembling, assembling, and installing each component. Special attention is paid to cleanliness, containment of fluids, and proper tightening of bolts and connectors.
This service repair manual provides instructions for removing and installing the fuel injection pump on Caterpillar 3054 engines. It includes:
1) A list of required tools including timing pins and tamper resistant tools.
2) Removal steps which begin by removing the water pump and fuel lines, and involve using timing pins to align holes and loosen bolts while ensuring the engine is at the correct timing.
3) Installation steps which involve checking the O-ring seal, lubricating it, mounting the pump and securing it with flange nuts while aligning the timing gear, and using timing pins to verify correct timing alignment before tightening bolts.
This document provides instructions for removing, disassembling, assembling, and installing pistons and connecting rods in a 3054 engine. The removal process involves removing the cylinder head, oil pump, and piston cooling jets before pushing the pistons and connecting rods out of the cylinder block. Disassembly requires using tools to remove the piston rings and pins. Assembly requires lubricating and pressing components, and ensuring proper ring and bearing installation. Installation involves cleaning, lubricating, and inserting the assembled pistons and connecting rods into the cylinder liner and connecting to the crankshaft.
Caterpillar Cat 306E2 Mini Hydraulic Excavator (Prefix E2W) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing the governor, camshaft, and fuel injection pump on a Caterpillar 306E2 Mini Hydraulic Excavator. It describes removing the bolts and brackets holding the camshaft in place, and pressing out bearings to disassemble it. Reassembly involves pressing in new bearings and installing retaining rings and brackets. The fuel injection pump removal involves disconnecting fuel lines and electrical connections, then removing mounting bolts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts
- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator KC400001-UP powered by a C2.4 engine. The components include the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. The procedures provide detailed illustrations and specify any required tools and torque specifications.
Caterpillar Cat 305.5E Mini Hydraulic Excavator (Prefix FSC) Service Repair M...f8seodkdmdmed3
The document provides step-by-step instructions for disassembling the final drive and travel motor of a 305.5E Mini Hydraulic Excavator. It lists 38 steps to remove components like gears, bearings, pistons, seals, and plates using various tools. Dismantling involves removing plugs, bolts, rings, and other fasteners while taking precautions for parts under spring pressure. The goal is to fully separate the final drive and travel motor assemblies for inspection or repair.
Caterpillar Cat 305.5E Mini Hydraulic Excavator (Prefix MX5) Service Repair M...f8seodkdmdmed3
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The document contains illustrations and specifies required tools for each procedure. Safety notices are provided to keep parts clean and contain fluids during repair.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including:
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 12H NA MOTOR GRADER 4XM
Configuration: 12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine
Disassembly and Assembly
12H, 140H and 160H Motor Graders Power Train
Media Number -SENR8548-14 Publication Date -01/10/2011 Date Updated -12/10/2011
i05303122
Transmission - Assemble
SMCS - 3030-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-9736 Link Bracket 1
B 154-6181 Forcing Screw 2
C 6V-5221 Bolt 1
D 4C-8156 Lifting Fixture 1
E 6V-3918 Bolt 1
F 4C-8157 Lifting Fixture 2
G 1U-6405 Three Jaw Puller 1
H 1U-6341 Threaded Rod 1
J 5P-7970 Nut 1
K 9U-7479 Compressing Tube 1
L 5B-0637 High Idle Nut 1
5F-7353 Washer 1
1B-4207 Full Nut 2
5F-7369 Puller Leg 2
3H-0465 Push-Puller Plate 2
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3. 5F-7366 Forcing Screw 1
5P-4808 Cap 2
1U-9895 Crossblock 1
M
9S-9151 Block 2
1B-4206 Nut 4
8B-7552 Forcing Bolt 2
N 1U-6343 Threaded Rod 1
P 6V-8149 Nut 1
Q 2P-8312 Retaining Ring Pliers 1
R
1P-2326 Forcing Screw 1
1P-2325 Head 1
3H-0462 Bolt 4
8H-0709 Strap 4
5F-7373 Jaw 3
S 3E-3882 Eyebolt 1
T 6V-5765 Sealant 1
Note: Remove old anaerobic sealant from the bottom of the blind tapped holes in housing (11)
before assembling.
Illustration 1 g00623302
1. Lower the temperature of bearing outer races (130) . Install bearing outer races (130) to the
original locations in both transmission case assembly (3) (not shown) and the transmission
cover assembly (11) until bearing outer races (130) are seated.
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4. Illustration 2 g00623301
2. Install bearing retainer (128) on gear assembly (126) .
3. Heat ball bearing (127) to a maximum of 135 °C (275 °F). Install ball bearing (127) to the
original location on gear assembly (126) .
4. Use Tooling (Q) in order to install snap ring (129) to the original location on gear assembly
(126) .
Illustration 3 g00623300
5. Install gear assembly (126) to the original location in the transmission cover assembly (11) .
6. Install two bolts (not shown) on the gear assembly (126) .
7. Install four bolts (125) in the gear assembly (126) . Tighten bolts (125) to a torque of 28 ± 7
N·m (21 ± 5 lb ft).
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5. Illustration 4 g00623299
8. Install the cup plug (not shown) in input shaft assembly (65) .
9. Install gear (124) on Input shaft assembly (65) .
10. Heat inner bearing (123) to a maximum of 135 °C (275 °F). Install inner bearing (123) on
Input shaft assembly (65) until inner bearing (123) is seated. Gear (124) should be tight on
input shaft assembly (65) .
11. Install two seal rings (122) to the original locations on Input shaft assembly (65) .
Illustration 5 g01024466
12. Install Tooling (S) to Input shaft assembly (65) . Use a hoist in order to position Input shaft
assembly (65) to the original location in the transmission case assembly (11) . Install Input
shaft assembly (65) in the transmission case assembly (11) . Remove Tooling (S) from Input
shaft assembly (65) .
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6. Illustration 6 g00623297
Illustration 7 g00623294
13. Install seal rings (121) on piston (120) . Install both seal rings (121) with the sealing lips
facing toward the small diameter of piston (120) .
14. Place Forward shaft assembly (95) in the modified work bench or on blocks. Apply a light
coat of clean hydraulic oil on seal rings (121) . Install piston (120) at the original location on
Forward shaft assembly (95) . Slightly rotate piston (120) while the seal is being installed.
Ensure that the seal rings (121) are installed properly.
15. Install valve assembly (119) to the original location on Forward shaft assembly (95) .
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7. Illustration 8 g00623292
16. Install six clutch plates (117) and seven friction discs (118) in the original order on hub
assembly (115) . The splines on hub assembly (115) must align with the splines on the
friction discs (118) .
17. Install spring (116) in the original location on Forward shaft assembly (95) .
18. As one unit, install hub assembly (115) , six clutch plates (117) and seven friction discs
(118) to the original location on Forward shaft assembly (95) .
Illustration 9 g00623291
19. Use a second person in order to manually compress clutch assembly (113) on spring (116) .
20. Install two half rings (114) in the Forward shaft assembly (95) .
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8. Illustration 10 g00623665
21. Install the washer and thrust disc (112) to the original locations on Forward shaft assembly
(95) .
Illustration 11 g00623672
22. Install gear assembly (110) on Forward shaft assembly (95) and over clutch assembly
(113) . Align the spline teeth on the outer diameter of the clutch plates (117) with the splines
on the inside of gear assembly (110) . Ensure that gear assembly (110) is completely down
over the clutch assembly (113) .
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9. Illustration 12 g00623673
23. Install roller bearing (111) to the original location on Forward shaft assembly (95) .
Illustration 13 g00623736
24. Install two thrust discs (131) and thrust race (132) on Forward shaft assembly (95) . The
thrust discs (131) should not spin the thrust race (132) .
Illustration 14 g00623738
25. Heat inner bearing (109) to a maximum of 132 °C (270 °F). Install inner bearing (109) on
Forward shaft assembly (95) until inner bearing (109) contacts the bearing race.
26. Position Forward shaft assembly (95) , as shown. The weight of Forward shaft assembly
(95) is approximately 43 kg (95 lb). Place Forward shaft assembly (95) in the modified
work bench or blocks.
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10. Illustration 15 g00623287
27. Install lip seals (108) in piston (107) . Install lip seals (108) with the sealing lip toward the
small diameter of piston (107) .
28. Apply a light coat of clean hydraulic oil on lip seals (108) .
Illustration 16 g00623285
29. Install piston (107) to the original location on Forward shaft assembly (95) . Rotate the
piston slightly while the seal is being installed. Ensure that the lip seals are installed
properly.
30. Install valve assembly (106) to the original location on Forward shaft assembly (95) .
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11. Illustration 17 g00623284
Note: Friction discs 1 and 7 are different from the remaining discs. Assemble friction discs
(1) and (7) with the grooved pattern toward the center of the clutch pack.
31. Install six clutch plates (105) and seven friction discs (103) in the original order on hub
assembly (102) . The splines on hub assembly (102) must align with the splines on the
friction plates.
32. Install spring (104) to the original location on Forward shaft assembly (95) .
33. As one unit, install hub assembly (102) , six clutch plates (105) , and seven friction discs
(103) to the original location on Forward shaft assembly (95) .
Illustration 18 g00623281
34. Use two people to manually compress hub assembly (100) on spring (94) . Install two half
rings (101) in Forward shaft assembly (95) .
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12. Illustration 19 g00623746
35. Install thrust disc and washer (99) on Forward shaft assembly (95) . The thrust disc should
not spin the washer.
Illustration 20 g00623747
Illustration 21 g00634016
36. Install gear assembly (97) on Forward shaft assembly (95) and over clutch assembly (100) .
Align the spline teeth on the outer diameter of the clutch plates with the splines on the
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13. inside of gear assembly (97) . Ensure that the gear assembly (97) is completely down over
hub assembly (102) .
37. Install roller bearing (98) to the original location on Forward shaft assembly (95) .
38. Install the two thrust discs on Forward shaft assembly (95) .
Illustration 22 g00623756
39. Heat bearing (96) to a maximum of 132 °C (270 °F). Install bearing (96) on Forward shaft
assembly (95) until bearing (96) contacts the bearing race.
Illustration 23 g01024454
40. Install Tooling (S) in Forward shaft assembly (95) . Install Forward shaft assembly (95) to
the original location in the transmission cover assembly (11) . The weight of Forward shaft
assembly (95) is approximately 63.6 kg (140 lb). Remove Tooling (S) .
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14. Illustration 24 g00623276
41. Install the cup plug (not shown) from Reverse/Second shaft assembly (68) .
42. Install seals (93) and (94) with the sealing lip toward the small diameter of piston (92) .
Illustration 25 g00623270
43. Place Reverse/Second shaft assembly (68) in the modified work bench, or on blocks. Apply
a light coat of clean hydraulic oil on the lip seals. Install piston (92) to the original location
on Reverse/Second shaft assembly (68) . Rotate the piston slightly while the seal is being
installed. Ensure that the lip seals are installed properly.
44. Install valve assembly (91) to the original location on Reverse/Second shaft assembly (68) .
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15. Illustration 26 g00623269
45. Install six clutch plates (88) and seven friction disc (90) in the original order on hub
assembly (87) . The splines on the hub assembly (87) must align with the splines on the
friction discs (90) .
46. Install spring (89) in the original location on Reverse/Second shaft assembly (68) .
47. As one unit, install hub assembly (87) , six clutch plates (88) , and seven friction discs (90)
to the original location on Reverse/Second shaft assembly (68) .
Illustration 27 g00623265
48. Use two people to manually compress clutch plate (85) on spring (89) . Install two half rings
(86) in Reverse/Second shaft assembly.
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16. Illustration 28 g00623760
49. Install the washer and thrust disc (84) to the original locations on Reverse/Second shaft
assembly (68) . The thrust disc should not spin the washer.
50. Install gear assembly (82) on Reverse/Second shaft assembly (68) . Align the spline teeth on
the outer diameter of the clutch plates with the splines on the inside of gear assembly (82) .
Ensure that the gear assembly (82) is completely down over the clutch assembly (85) .
Illustration 29 g00634018
51. Install roller bearing (83) to the original location on Reverse/Second shaft assembly (68) .
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17. Illustration 30 g00634020
52. Install two thrust discs and one thrust race (133) .
Illustration 31 g00634021
53. Heat inner bearing (81) to a maximum of 132 °C (270 °F). Install inner bearing (81) on
Reverse/Second shaft assembly (68) until inner bearing (81) contacts the bearing race. The
thrust disc should not spin.
Illustration 32 g00623260
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18. Illustration 33 g00623261
54. Position Reverse/Second shaft assembly (68) , as shown. The weight of Reverse/Second
shaft assembly (68) is approximately 41 kg (90 lb). Place Reverse/Second shaft assembly
(68) in the modified work bench or on blocks.
55. Apply a light coat of clean hydraulic oil on the lip seals. Install lip seals (79) and (80) in
piston (78) . Install lip seals (79) and (80) with the sealing lip toward the small diameter of
the piston (78) . Rotate the piston slightly while the seal is being installed.
56. Install piston (78) to the original location on Reverse/Second shaft assembly (68) . Ensure
that the lip seals are installed properly.
57. Install wave spring (77) on Reverse/Second shaft assembly (68) .
Illustration 34 g00623259
58. Install clutch assembly (74) on Reverse/Second shaft assembly (68) . Position the three
clutch plates, the four friction disc, and the hub assembly in the original locations on
Reverse/Second shaft assembly (68) .
59. Install Tooling (K) and Tooling (H) on Reverse/Second shaft assembly (68) . Tighten
Tooling (J) on Tooling (H) in order to compress clutch assembly (74) . Install two half rings
(75) and two lock rings (76) in Reverse/Second shaft assembly (68) .
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19. 60. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (74) . Remove Tooling (H) and Tooling (K) from clutch assembly (74) .
Illustration 35 g00623258
61. Install the thrust disc and the washer on Reverse/Second shaft assembly (68) .
62. Install the sleeve bearing (not shown) on Reverse/Second shaft assembly (68) .
63. Install gear assembly (73) on Reverse/Second shaft assembly (68) . Align the spline teeth on
the outer diameter of the clutch plates with the splines on the inside of gear assembly (73) .
Ensure that gear assembly (73) is down over the clutch assembly completely.
64. Install the thrust disc (not shown) and spacer (72) to the original locations on
Reverse/Second shaft assembly (68) .
Illustration 36 g00623761
65. Install gear (71) on Reverse/Second shaft assembly (68) .
66. Install spacer (70) on Reverse/Second shaft assembly (68) .
67. Heat bearing (69) to a maximum of 132 °C (270 °F). Install bearing (69) on Reverse/Second
shaft assembly (68) until bearing (69) contacts spacer (70) . Spacer (70) should not spin.
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20. Illustration 37 g01024451
68. Install Tooling (S) in Reverse/Second shaft assembly (68) . Place Reverse/Second shaft
assembly (68) to the original location in the transmission case assembly (11) . The weight of
Reverse/Second shaft assembly (68) is approximately 64 kg (141 lb). Remove Tooling (S) .
Illustration 38 g00623801
69. Install gear (67) to the original location on Input shaft assembly (65) .
70. Heat inner bearing (66) to a maximum of 132 °C (270 °F). Install inner bearing (66) on
Input shaft assembly (65) until inner bearing (66) contacts gear (67) . Gear (67) should be
tight on input shaft assembly (65) .
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21. Illustration 39 g00623250
71. Install seal extension ring (63) and seal ring (64) on piston (62) . Install seal (63) and seal
(64) with the sealing lips toward the small diameter of the piston (62) . Apply a light coat of
clean hydraulic oil on the lip seals of piston (62) .
Illustration 40 g00623249
72. Place First/Third shaft assembly (14) in the modified work bench, or on blocks. Install
piston (62) to the original location on First/Third shaft assembly (14) . Rotate the piston (62)
slightly while the seal is being installed. Ensure that the lip seals are installed properly.
73. Install wave spring (61) to the original location on First/Third shaft assembly (14) .
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22. Illustration 41 g00623248
74. As you install clutch assembly (58) to First/Third shaft assembly (14) , position the three
clutch plates, four friction disc and the hub assembly to the original locations on First/Third
shaft assembly (14) .
75. Install Tooling (K) and Tooling (H) on First/Third shaft assembly (14) . Tighten Tooling (J)
on Tooling (H) in order to compress clutch assembly (58) . Install two half rings (59) and
two lock rings (60) to First/Third shaft assembly (14) .
76. Carefully loosen the nut on Tooling (J) in order to relieve pressure from clutch assembly
(58) . Remove Tooling (K) and Tooling (H) .
Illustration 42 g00634025
77. Install the washer, the thrust disc, and the bearing sleeve to the original locations on
First/Third shaft assembly (14) .
78. Install gear assembly (57) in the original location on First/Third shaft assembly (14) and
over clutch assembly (58) . Align the spline teeth on the outer diameter of the clutch plates
with the splines on the inside of gear assembly (57) . Ensure that the gear assembly (57) is
completely down over clutch assembly (58) .
79. Install the thrust disc that was under gear (56) to the original location on First/Third shaft
assembly (14) .
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23. 80. Install gear (56) to the original location on First/Third shaft assembly (14) . Install the thrust
disc that was on top of gear (56) .
81. Heat inner bearing (55) to a maximum of 132 °C (270 °F). Install inner bearing (55) on
First/Third shaft assembly (14) until inner bearing (55) contacts gear (56) . The thrust disc
that is under inner bearing (55) should not spin.
Illustration 43 g00623245
82. Install seal extension ring (53) and seal ring (54) on piston (52) . Install seal extension ring
(53) and seal ring (54) with the sealing lips toward the small diameter of the piston (52) .
Apply a light coat of hydraulic oil on the lip seals.
Illustration 44 g00623242
83. Rotate First/Third shaft assembly (14) in order to assemble the other end. The weight of
First/Third shaft assembly (14) is approximately 55 kg (121 lb). Place the First/Third shaft
assembly (14) on the modified work bench, or on blocks. Install piston (52) to the original
location on First/Third shaft assembly (14) . Rotate the piston slightly while the seal is being
installed. Ensure that the lip seals are installed properly.
84. Install wave spring (51) to the original location on First/Third shaft assembly (14) .
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24. Illustration 45 g00623241
85. As you install clutch assembly (48) to First/Third shaft assembly (14) , position the five
clutch plates, six friction disc and the hub assembly to the original locations on First/Third
shaft assembly (14) .
86. Install Tooling (H) and Tooling (K) on First/Third shaft assembly (14) . Tighten Tooling (J)
on Tooling (H) in order to compress clutch assembly (48) . Install two half rings (49) and
two lock rings (50) on First/Third shaft assembly (14) .
87. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (48) . Remove Tooling (K) and Tooling (H) .
Illustration 46 g00623240
88. Install washer (47) and thrust disc (46) to the original locations on First/Third shaft
assembly (14) .
89. Install the sleeve bearing on First/Third shaft assembly (14) .
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25. Illustration 47 g00623154
90. Install gear assembly (45) in the original location on First/Third shaft assembly (14) . Install
gear assembly (45) on First/Third shaft assembly (14) . Align the spline teeth on the outer
diameter of the clutch plates with the splines on the inside of gear assembly (45) . Ensure
that the gear assembly (45) is completely down over the clutch assembly.
91. Install thrust disc (44) on First/Third shaft assembly (14) .
Illustration 48 g00623802
92. Install gear assembly (43) on First/Third shaft assembly (14) .
93. Install the thrust disc that was under bearing (42) on First/Third shaft assembly (14) . Heat
bearing (42) to a maximum of 132 °C (270 °F). Install bearing (42) on First/Third shaft
assembly (14) until bearing (42) contacts gear assembly (43) . Thrust disc should not spin.
94. Install Tooling (S) (not shown) in First/Third shaft assembly (14) and place First/Third shaft
assembly (14) aside. The weight of First/Third shaft assembly (14) is approximately 89 kg
(196 lb).
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26. Illustration 49 g00623150
Illustration 50 g00623149
95. Install seal ring (40) and seal extension ring (41) on piston (39) . Install seal ring (40) and
seal extension ring (41) with the sealing lip toward the small diameter of piston (39) .
96. Place High/Low shaft assembly (15) in the modified work bench or on blocks. Apply a light
coat of hydraulic oil on the lip seals. Install piston (39) to the original location on High/Low
shaft assembly (15) . Ensure that seal ring (40) , and seal extension ring (41) are installed
properly.
97. Install 15 springs (38) in the recess pockets in piston (39) .
98. Install one lip seal (37) on balance piston (39) .
99. Install balance piston (35) on High/Low shaft assembly (15) and in piston (39) . Ensure that
the guides that are located on balance piston (35) are placed in the center of each spring
(38) .
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27. Illustration 51 g00623148
100. Install Tooling (K) and Tooling (N) on High/Low shaft assembly (15) and balance piston
(35) . Tighten Tooling (P) on Tooling (N) in order to compress balance piston (35) . Rotate
balance piston (35) slightly while the seal is being installed.
101. Use Tooling (Q) in order to install retaining ring (36) to High/Low shaft assembly (15) .
102. Carefully loosen Tooling (P) on Tooling (N) in order to relieve pressure from balance piston
(35) . Remove Tooling (B) from balance piston (35) and High/Low shaft assembly (15) .
Illustration 52 g00623145
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28. Illustration 53 g00623141
103. Install the clutch assembly (32) to the original locations on High/Low shaft assembly (15) .
The clutch assembly (32) includes seven friction discs, eight clutch plates, and the hub
assembly.
104. Install Tooling (K) and Tooling (N) on High/Low shaft assembly (15) and clutch assembly
(32) . Tighten Tooling (P) on Tooling (N) in order to compress clutch assembly (32) .
105. Install two lock rings (34) and two half rings (33) to High/Low shaft assembly (15) .
106. Carefully loosen Tooling (P) on Tooling (N) in order to relieve pressure from clutch
assembly (32) . Remove Tool (K) and Tooling (N) from High/Low shaft assembly (15) and
clutch assembly (32) .
107. Install thrust disc and washer (31) to the original locations on High/Low shaft assembly
(15) .
Illustration 54 g00623805
108. Install gear assembly (30) in the original location on High/Low shaft assembly (15) . Install
gear assembly (30) on High/Low shaft assembly (15) . Align the spline teeth on the outer
diameter of the clutch plates with the splines on the inside of gear assembly (30) . Ensure
that gear assembly (30) is completely down over clutch assembly.
109. Install two thrust discs (29) and the two bearing sleeves on High/Low shaft assembly (15) .
110. Heat inner bearing (28) to a maximum of 132 °C (270 °F). Install inner bearing (28) on the
High/Low shaft assembly (15) until the inner bearing (28) contacts the thrust disc.
111. The thrust disc (29) should not spin.
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29. Illustration 55 g00623134
Illustration 56 g00623132
112. Install seal extension ring (27) and seal ring (26) on piston (24) . Install seal extension ring
(27) and seal ring (26) with the sealing lips toward the small diameter of the piston (24) .
Apply a light coat of hydraulic oil on seal extension ring (27) and seal ring (26) .
113. Position High/Low shaft assembly (15) , as shown. The weight of the High/Low shaft
assembly (15) is 50 kg (110 lb). Place High/Low shaft assembly (15) on the modified work
bench, or on blocks. Install piston (24) to the original location on High/Low shaft assembly
(15) . Rotate the piston (24) slightly while the seal is being installed. Ensure that the seal
extension ring (27) and seal ring (26) are installed properly.
114. Install wave spring (25) to the original location on High/Low shaft assembly (15) .
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30. Illustration 57 g00623131
115. As you install clutch assembly (21) to High/Low shaft assembly (15) , position the five
clutch plates, six friction discs, and the hub assembly to the original locations on High/Low
shaft assembly (15) .
116. Install Tooling (K) and Tooling (H) on High/Low shaft assembly (15) and clutch assembly
(21) . Tighten Tooling (J) on Tooling (H) in order to compress clutch assembly (21) .
117. Install two half rings (22) and two lock rings (23) to High/Low shaft assembly (15) .
118. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (21) . Remove Tooling (H) and Tooling (K) from High/Low shaft assembly (15)
and clutch assembly (21) .
Illustration 58 g00623129
119. Install the thrust disc, the two sleeve bearings and washer (20) to the original locations on
High/Low shaft assembly (15) .
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31. Illustration 59 g00623806
Illustration 60 g00623126
120. Install gear assembly (18) , align the internal spline of the cylinder welded to the external
teeth of the clutch. Ensure that gear assembly (18) is completely down over clutch assembly
(23) .
121. Install thrust disc (19) that was under rotor (17) to High/Low shaft assembly (15) . Heat
rotor (17) to a maximum of 135 °C (275 °F). Install rotor (17) to High/Low shaft assembly
(15) until rotor (17) makes contact with the shoulder of shaft assembly (15) . Ensure that
rotor (17) is completely down against the shoulder of shaft assembly (15) . Thrust disc (19)
should spin freely.
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32. Illustration 61 g00623807
122. Heat bearing (16) to a maximum of 135 °C (275 °F). Install bearing (16) to High/Low shaft
assembly (15) until bearing (16) makes contact with rotor (17) .
Illustration 62 g00634111
123. Install Tooling (F) in High/Low shaft assembly (15) and place High/Low shaft assembly
(15) next to First/Third shaft assembly (14) and in Tooling (F) . The weight of High/Low
shaft assembly (15) is approximately 89 kg (195 lb). The use of Tooling (F) will hold
First/Third shaft assembly (14) and High/Low shaft assembly (15) to the proper height of
the gear mesh. This will allow Tooling (D) to be installed properly. Slide the two shafts
together until the gear mesh is obtained.
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33. Illustration 63 g00849491
124. Use Tooling (C) and Tooling (E) to install Tooling (D) on First/Third shaft assembly (14)
and High/Low shaft assembly (15) . First/Third shaft assembly (14) and High/Low shaft
assembly (15) must be installed in the transmission cover assembly (11) together.
125. Attach a suitable lifting device to Tooling (D) . Carefully install First/Third shaft assembly
(14) and High/Low shaft assembly (15) to the original locations in the transmission case
assembly. The weight of the two shaft assemblies is 177 kg (390 lb).
Illustration 64 g00623113
126. Position tube assembly (13) and the O-ring (not shown) to the original locations in the
transmission case assembly. Install three bolts (12) to secure tube assembly (13) to the
transmission case assembly. Tighten bolts (12) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).
127. Clean the flanges of both halves of the transmission cover assembly (11) and the
transmission case assembly (3) . Apply a 3.0 mm (0.12 inch) bead of Tooling (T) to the joint
between transmission case assembly (3) and transmission cover assembly (11) .
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34. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
35. Illustration 65 g00623110
Note: Remove Tooling (B) from transmission cover assembly (11) .
128. Attach Tooling (A) and a suitable lifting device to the transmission cover assembly (11) .
Carefully install the transmission cover assembly (11) to the transmission case assembly
(3) . Be careful not to bind on the locating pins during the installation.
Illustration 66 g00623108
129. Install spring pin (10) in seal carrier (5) .
130. Install three seal rings (9) on seal carrier (5) .
131. Install O-ring seals (8) in seal carriers (5) .
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36. Illustration 67 g00623105
Illustration 68 g00636998
132. Install Tooling (A) (not shown) in seal carrier (5) . Carefully install seal carrier (5) in the
original transmission case assembly bore (7) . Ensure that spring pin (10) is installed in the
proper location in the shaft assembly.
133. Install two bolts (6) to secure seal carrier (5) to the shaft assembly. Tighten bolts (6) to a
torque of 55 ± 10 N·m (41 ± 7 lb ft).
134. Repeat Steps 132 and 133 in order to install the remaining three seal carriers to the original
locations in the transmission case assembly (11) .
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